Removal and recovery of vanadium from alkaline steel slag leachates with anion exchange resins

A high-efficient and recyclable aged nanoscale zero-valent iron compound for V5+ removal from wastewater: Characterization, performance and mechanism

An effective complex of nanoscale zero-valent iron (NZVI) supported on zirconium 1,4-dicarboxybenzene metals-organic frameworks (UIO-66) with strong oxidation resistance was synthesized (NZVI@UIO-66) for V⁵⁺ removal from wastewater. The results demonstrated that NZVI was successfully loaded on UIO-66 with a uniform dispersion, and then the composite was aged in the air which was named A-NZVI@UIO-66. V⁵⁺ could be removed quickly and completely using A-NZVI@UIO-66 in a wider pH range except for the pH = 1 condition. The reaction between A-NZVI@UIO-66 and V⁵⁺ was an endothermic process. Freundlich model with a better-fitted value showed the adsorption of V⁵⁺ on A-NZVI@UIO-66 was multi-layer heterogeneous adsorption and the adsorbed amount of V⁵⁺ was 397.23 mg V/g NZVI. Nitrate had a competitive inhibition on V⁵⁺ removal by A-NZVI@UIO-66. Mechanisms of vanadium elimination from the aqueous phase by A-NZVI@UIO-66 included physical adsorption, reduction, and complex co-precipitation, particularly the reduction dominated. The subsistent Zr-O bond in A-NZVI@UIO-66 provided a possible double reaction path by playing an electron donor, storage, or conductor role. After acid leaching, A-NZVI@UIO-66 represented good reusability in the removal of V⁵⁺ from the practical mine sewage.

Vanadium(V) Removal from Aqueous Solutions and Real Wastewaters onto Anion Exchangers and Lewatit AF5

Adsorption abilities of weakly (Purolite A830), weakly basic/chelating (Purolite S984), and strongly basic (Lewatit MonoPlus SR7, Purolite A400TL, Dowex PSR2, Dowex PSR3) ion exchange resins of different functional groups and microporous Lewatit AF5 without functional groups towards vanadium(V) ions were studied in batch and column systems. In the batch system, the influence of the sorbent mass (0.01–0.1 g), pH (2–10), the phase contact time (1–1440 min),and the initial concentration (5–2000 mg/L) were studied, whereas in the column system, the initial concentrations (50, 100, and 200 mg/L) with the same bed volume and flow rate (0.4 mL/min) were studied. Desorption agents HCl and NaOH of 0.1–1 mol/L concentration were used for loaded sorbent regeneration. The pseudo-first order, pseudo-second order and intraparticle diffusion kinetic models as well as the Langmuir, Freundlich, Temkin, and Dubinin–Radushkevich isotherm models were used to describe kinetic and equilibrium data to acquire improved knowledge on the adsorption mechanism. The desorption efficiency was the largest using 0.5 mol/L NaOH for all sorbents under discussion. Purolite S984, Purolite A830, and Purolite A400TL, especially Purolite S984, are characterized by the best removal ability towards vanadium(V) from both model and real wastewater.

Adsorption of vanadium (V) ions from the aqueous solutions on different biomass-derived biochars

The paper presents the results of the studies on the vanadium (V) ions removal from the aqueous solutions in the adsorption process on biochars from different biomass types (cow manure BC1, wet distiller grains BC2, spent mushroom substrates BC3). The adsorbents were characterized by means of the SEM-EDS, FTIR, XRD and XPS techniques. The influence of adsorbent type and basic process parameters, such as pH and metal ion concentration in aqueous phase, adsorbent dose and time of contact of phases on the efficiency of V(V) was determined. Based on the obtained results, the mechanism and kinetics of the adsorption processes occurring on the biochar originating from the wet distiller grains as adsorbents with the greatest affinity for the V(V) ions were characterized, using isotherm models of Langmuir, Freundlich, Temkin and Dubinin-Radushkevich and pseudo-first-order, pseudo-second-order as well as intraparticle diffusion kinetic models. Under the constant process conditions (pH = 3.0; m = 0.5 g; c₀ = 50 mg/L) the order of V(V) ions removal from aqueous solutions was as follows: BC2 > BC1 = BC3. The biochar BC2 exhibited the maximum sorption capacity of 1.61 mg V(V)/g. The experimental kinetic data show the adsorption course according to the pseudo-second order model.

Efficient Separation and Recovery of Vanadium(V) from Hydrochloric Acid Solution Using N1923 as an Extractant

Hydrochloric acid leaching has been widely used in the recovery process of vanadium due to its efficient selectivity. It was necessary to further separate vanadium from hydrochloric acid leaching solution. Four extractants of P204, P507, Cyanex272, and N1923 were compared for extraction of vanadium from a simulated hydrochloric acid solution, and it is concluded that N1923 was an effective extractant suitable for the extraction and separation of V (V) in the medium. The single-stage extraction efficiency of vanadium reached more than 90% with a pH value of 2.0, extraction time of 5 min, and X _N1923 of 0.2 at 30 °C. The functional group characteristics of the extraction complex were analyzed by means of an extraction slope method, FT-IR, and ¹H NMR to judge the extraction mechanism of vanadium with N1923 as an extractant. The extraction of V (V) by using N1923 was in the coordination form of a molar ratio of 2:1, and the extraction process was an endothermic reaction. The N-H vibrational absorption peak in the -NH₂ group still appeared in the loaded N1923, in which the chemical shift of ¹H in the primary amine and secondary carbon still existed. This technology was a more efficient process for extraction of vanadium from hydrochloric acid solution.

Recent advances in removal techniques of vanadium from water: A comprehensive review

In recent years, with the development of economy and industry, water contaminated with heavy metal has become a global environmental problem. Vanadium (V) is an emerging contaminant reported in wastewater along with the increasing mining, smelting and recovering of vanadium ores and application in many fields as a significant national strategy resource. The increasing attention has been paid to the separations of V from water due to its potential toxic to animals and human beings. In the present study, the most common V removal techniques including adsorption, microbiological treatment, chemical precipitation, solvent extraction, electrokinetic remediation, photocatalysis, coagulation and membrane filtration are presented with discussion of their advantages, limitations and the recent achievements. Several major influencing factors and mechanisms of various processes have been briefly analyzed. Some research perspectives are proposed for improving the capacities to remove V from water. The core objective of this review is to provide comprehensive information or database for the superior approach for V removal.

A review of the new multifunctional nano zero-valent iron composites for wastewater treatment: Emergence, preparation, optimization and mechanism

Nano zero-valent iron (NZVI) with high chemical reactivity and environmental friendliness had recently become one of the most efficient technologies for wastewater restoration. However, the unitary NZVI system had not met practical requirements for wastewater treatments. Expectantly, the development of NZVI would prefer multifunctional NZVI-based composites, which could be prepared and optimized by the combined methods and technologies. Consequently, a systematic and comprehensive summary from the perspective of multifunctional NZVI-composite had been conducted. The results demonstrated that the advantages of various systems were integrated by multifunctional NZVI-composite systems with a more significant performance of pollutant removal than those of the bare NZVI and its composites. Simultaneously, characteristics of the product prepared by the incorporation of numerous methods were superior to those by a simple method, resulting in the increase of the entirety efficiency. By comparison with other preparation methods, the ball milling method with higher production and field application potential was worthy of attention. After combining multiple technologies, the effect of NZVI and its composite systems could be dramatically strengthened. Preparation technology parameters and treatment effect of contaminants could be further optimized using more comprehensive experimental designs and mathematical models. The mechanism of the multifunctional NZVI system for contaminants treatment was primarily focused on adsorption, oxidation, reduction and co-precipitation. Multiple techniques were combined to enhance the dispersion, alleviating passivation, accelerating electron transfer efficiency or mass transfer action for optimizing the effect of NZVI composites.

Ultrasonic-assisted synthesis of SiO2 nanoparticles and SiO2/chitosan/Fe nanocomposite and their application for vanadium adsorption from aqueous solution

The husk of brown rice, as a source of silica, was applied to synthesize natural SiO₂ nanoparticles via sonochemical method. SiO₂/CH/Fe nanocomposite was synthesized from SiO₂, chitosan (prepared from shrimp shells via sonochemical method), and iron functional groups and detected using BET, EDX-SEM, and FTIR techniques. These natural-based nanostructures (SiO₂ and SiO₂/CH/Fe) have been applied for vanadium adsorption. The influences of initial pH, initial concentration, and adsorption time were studied via a batch process. The analysis of the kinetics data indicated that the chemical adsorption is predominant. The analysis of the equilibrium data indicated the single layer and exothermic adsorption process. The mono-layer adsorption capacity of SiO₂/CH/Fe was 199.540 mg g^-1. The performance of SiO₂/CH/Fe in a continuous column system was investigated in four adsorption and desorption cycles. Results showed that SiO₂/CH/Fe nanocomposite synthesized with the sonochemical method is a candidate with high adsorption ability for use as an industrial adsorbent.

The release of contaminants from steel slags and natural aggregates: Evaluation of toxicity and genotoxicity

Steel slags (SS) are the major waste produced by iron and steel industry. Slags may be reused as recycled materials, instead of natural aggregates (NA), to reduce the final disposal in a landfill and the exploitation of raw materials. However, the reuse of SS may generate a potential release of toxic compounds for the environment and humans. The purpose of this study was to evaluate the toxicity and genotoxicity of SS, in comparison with NA, by using an integrated chemical-biological approach to enable their safe reuse in engineering applications. Leaching solutions from samples were obtained by using short-term leaching tests (CEN EN 12457-2, 2004) usually adopted for the evaluation of waste recovery and final disposal. Chemical analyses of leachates were performed according to the Italian legislation on waste recovery (Ministerial Decree 186/2006). The leaching solutions were assayed by using toxicity test on Daphnia magna. Moreover, mutagenicity/genotoxicity tests on Salmonella typhimurium, Allium cepa, and human leucocytes and fibroblasts were carried out. The releases of pollutants from all samples were within the limits of the Italian legislation for waste recovery. Despite the effects that SS and NA could have on different cells, in terms of toxicity and genotoxicity, globally, SS do not seem to be any more hazardous than NA. This ecotoxicological assessment, never studied before, is important for promoting further studies that may support the decision-making process regarding the use of such types of materials.

Electrochemical Selective Recovery of Heavy Metal Vanadium Oxyanion from Continuously Flowing Aqueous Streams

An electrochemical flow cell with redox-active electrodes was used for selective removal and recovery of vanadium(V) oxyanions from aqueous streams. The cell relies on intrinsic affinity of the redox-active polymer poly(vinyl)ferrocene (PVFc) and demonstrates selectivity of >10 towards vanadium compared to a background electrolyte in 40-fold abundance. We demonstrate highly selective vanadium removal in the presence of various competing anions (i.e., fluoride, bromide, nitrate, and sulfate). Surface elemental analysis reveals significant correlation between PVFc moieties and vanadium-rich regions after adsorption, corroborating the central role of PVFc modulation on vanadium separation. We further propose a vanadium speciation mechanism in which high and low pH environments during adsorption and desorption steps favor formation of, respectively, H2 VO3 - / HVO4 2- and H2 VO3 - / H3 VO4 / VO2 + . Results have implications for the development and optimization of flow devices, as per our observations, excessively low pH environments during desorption can lead to subsequent re-adsorption of cationic vanadium(V).

Vanadium sustainability in the context of innovative recycling and sourcing development

This paper addresses the sustainability of vanadium, taking into account the current state-of-the-art related to primary and secondary sources, substitution, production, and market developments. Vanadium plays a critical role in several strategic industrial applications including steel production and probable widespread utilization in next-generation batteries. Confirming the importance of vanadium, the European Commission identified and formally registered this metal on the 2017 list of Critical Raw Materials for the European Union. The United States and Canada have also addressed the importance of this metal. Like the European economy, the American and Canadian economies rely on vanadium and are not globally independent. This recognized importance of vanadium is driving many efforts in academia and industry to develop technologies for the utilization of secondary vanadium resources using hydrometallurgical and pyrometallurgical techniques. In this paper, current efforts and their outcomes are summarized along with the most recent patents for vanadium recovery.

Enhanced removal of vanadium(V) from groundwater by layered double hydroxide-supported nanoscale zerovalent iron

To reduce the toxicity of vanadium(V) [V(V)] and inhibit the desorption of adsorbed vanadium in groundwater, we synthesized nanoscale zerovalent iron (nZVI) dispersed on layered double hydroxide (LDH) composites (nZVI@LDH) to remove V(V) from simulated groundwater. We found that nZVI@LDH could reduce high-valence vanadium to low-valence vanadium, then forming vanadium-containing precipitation to reduce the toxicity and inhibiting vanadium from returning to groundwater. SEM and XRD characterizations exhibited the uniform dispersal of nZVI on the surface of LDH. nZVI@LDH with nZVI/LDH at a mass ratio of 1:2 provided the maximum adsorption capacity of 93.7 mg g^-1 at pH 3.0. Coexisting anions and dissolved oxygen in groundwater have little effect on V(V) removal. nZVI@LDH performed well across a wide pH range (3.0-8.0). The surface characterizations and XPS analysis revealed that LDH as supporting materials inhibited the aggregation and passivation of nZVI. The adsorbed V(V) was reduced to V(IV) and V(III) by nZVI and spontaneously transformed into insoluble VO₂ and V₂O₃. The DFT calculations indicated the strong complexation and better stability of the V(IV) and V(III) species with nZVI@LDH than V(V). This work suggests that nZVI@LDH has the potential to serve as an efficient material for the immobilization of V(V) in groundwater.

Removal of V(V) From Solution Using a Silica-Supported Primary Amine Resin: Batch Studies, Experimental Analysis, and Mathematical Modeling

Every year, a large quantity of vanadium-containing wastewater is discharged from industrial factories, resulting in severe environmental problems. In particular, V(V) is recognized as a potentially hazardous contaminant due to its high mobility and toxicity, and it has received considerable attention. In this study, a silica-supported primary amine resin (SiPAR) was prepared by in-situ polymerization, and the V(V) adsorption from the solution was examined. The as-prepared resin exhibited fast adsorption kinetics, and it could attain an equilibrium within 90 min for the V(V) solution concentration of 100 mg/L at an optimum pH of 4, whereas the commercial D302 resin required a treatment time of more than 3 h under the same conditions. Furthermore, the maximum adsorption capacity of the resin under optimum conditions for V(V) was calculated to be 70.57 mg/g. In addition, the kinetics and isotherm data were satisfactorily elucidated with the pseudo-second-order kinetics and Redlich–Peterson models, respectively. The silica-based resin exhibited an excellent selectivity for V(V), and the removal efficiency exceeded 97% in the presence of competitive anions at 100 mmol/L concentrations. The film mass-transfer coefficient (k_f) and V(V) pore diffusivity (D_p) onto the resins were estimated by mathematical modeling. In summary, this study provided a potential adsorbent for the efficient removal of V(V) from wastewater.

Highly selective adsorption of vanadium (V) by nano-hydrous zirconium oxide-modified anion exchange resin

Adsorption is widely used in removal of toxic vanadium (V) [V(V)] from water streams, and a fit-for-purpose adsorbent plays a vital role in this process. Herein HZrO@D201, an adsorbent with decoration of nanosized hydrous zirconium oxide (HZrO) on anion exchange resin D201, is fabricated for efficient V(V) removal. Compared to pristine D201, HZrO@D201 excelled in V(V) removal with a maximum adsorption capacity of 118.1 mg/g, due to potential formation of inner sphere complexation between V(V) and HZrO. HZrO@D201 could also functioned well in a wide pH range (3.00 to 9.00) and exhibited outstanding selective V(V) adsorption under the presence of competing anions (chloride, nitrate, sulfate, and phosphate). The adsorption thermodynamics was in accordance with the Langmuir model, while adsorption kinetics followed the Pseudo-Second-Order model. When treating actual vanadium contaminated groundwater from Panzhihua region (China), HZrO@D201 indicated a satisfactory lifespan in the column experiment for V(V) removal (2.41 times longer than D201), and the treated groundwater could meet the vanadium standard of drinking water source in China (less than 50 μg/L). Regeneration of HZrO@D201 was easily achievable with negligible capacity loss. Results from this work suggests a promising application potential of HZrO@D201 in vanadium pollution control.

Reutilization of silicon- and aluminum- containing wastes in the perspective of the preparation of SiO2-Al2O3 based porous materials for adsorbents and catalysts

The waste materials available as sources of silicon and aluminum for producing porous materials like amorphous silicas, aluminas, amorphous silica-aluminas, and zeolites, to be used as catalyst and adsorbents, are briefly summarized. The procedures for preparing these materials from wastes are also taken into account. The limits of this approach in terms of economy and environmental protection are also briefly considered. It is concluded that mesoporous materials can be prepared from wastes, but care to product quality and to overall process efficiency is needed.

Nanoscale Surface Compositions and Structures Influence Boron Adsorption Properties of Anion Exchange Resins

Boron adsorption properties of poly(styrene-co-divinylbenzene) (PSDVB)-based anion-exchange resins with surface-grafted N-methyl-d-glucamine (NMDG) depend strongly on their local surface compositions, structures, and interfacial interactions. Distinct boron adsorption sites have been identified and quantified, and interactions between borate anions and hydroxyl groups of NMDG surface moieties have been established. A combination of X-ray photoelectron spectroscopy (XPS), solid-state nuclear magnetic resonance (NMR), and Fourier-transform infrared (FT-IR) spectroscopy were used to characterize the atomic-level compositions and structures that directly influence the adsorption of borate anions on the NMDG-functionalized resin surface. Surface-enhanced dynamic-nuclear-polarization (DNP)-NMR enabled dilute (3 atom % N) tertiary alkyl amines and quaternary ammonium ions of the NMDG groups to be detected and distinguished with unprecedented sensitivity and resolution at natural abundance ¹⁵N (0.4%). Two-dimensional (2D) solid-state ¹¹B{¹H}, ¹³C{¹H}, and ¹¹B{¹¹B} NMR analyses provide direct atomic-scale evidence for interactions of borate anions with the NMDG moieties on the resin surfaces, which form stable mono- and bischelate complexes. FT-IR spectra reveal displacements in the stretching vibrational frequencies associated with the O-H and N-H bonds of NMDG groups that corroborate the formation of chelate complexes on the resin surfaces. The atomic-level compositions and structures are related to boron adsorption properties of resin materials synthesized under different conditions, which have important remediation applications.

Circular economy and the matter of integrated resources

A circular economy offers solutions for global sustainability challenges through the transition from the linear take-make-use-dispose economy to a better organisation of resources. However, realising a circular economy has ran into various biophysical constraints. Circular economy implementation is shaped by the Ellen MacArthur Foundation's butterfly diagram that depicts 'biological' and 'technical' flows as separate cycles, subsequently interpreted as organic materials circulating in open loop systems via the environment and inorganic materials circulating in closed loop systems within society. Conversely, in our view, resource flows often contain tightly bound combinations of organic and inorganic materials either due to their natural composition or due to their technical design. Building on this observation, a new diagram is proposed that broadens the scope of the circular economy to cover extractive sectors and the return of materials from anthropogenic use to natural reserves, thereby reshaping the conceptual space within which solutions such as effective zero-waste-residue technologies, business models, and policies can be developed for the optimal management of integrated resources from a whole-system perspective. The diagram offers a realistic outlook on the biophysical limitations of circularity and endeavours to inspire discussion that supports the transition towards a sustainable circular economy.

Constructed wetlands for steel slag leachate management: Partitioning of arsenic, chromium, and vanadium in waters, sediments, and plants

Constructed wetlands can treat highly alkaline leachate resulting from the weathering of steel slag before reuse (e.g. as aggregate) or during disposal in repositories and legacy sites. This study aimed to assess how metal(loid)s soluble at high pH, such as arsenic (As), chromium (Cr), and vanadium (V) are removed in constructed wetlands and how they accumulate in the sediments and the plants (Phragmites australis, common reed). The results show that reedbeds were very effective at removing calcium (98%), aluminium (81%), barium (98%), chromium (90%), gallium (80%), nickel (98%), and zinc (98%), and lowering pH and alkalinity. No statistical difference was found for As and V between leachate influent and wetland samples, showing that these metal(loid)s were not efficiently removed. As, Cr, and V were significantly higher in the reedbed sediments than in a reference site. However, sediment concentrations are not at levels that would pose a concern regarding reuse for agricultural purposes (average values of 39 ± 26 mg kg^-1 for As, 108 ± 15 mg kg^-1 for Cr, and 231 ± 34 mg kg^-1 for V). Also, there is no significant uptake of metals by the aboveground portions of the reeds compared to reference conditions. Results show statistically significant enrichment in metal(loid)s in rhizomes and also a seasonal effect on the Cr concentrations. The data suggest minimal risk of oxyanion-forming element uptake and cycling in wetlands receiving alkaline steel slag.

Recovery of Al, Cr and V from steel slag by bioleaching: Batch and column experiments

Steel slag is a major by-product of the steel industry and a potential resource of technology critical elements. For this study, a basic oxygen furnace (BOF) steel slag was tested for bacterial leaching and recovery of aluminium (Al), chromium (Cr), and vanadium (V). Mixed acidophilic bacteria were adapted to the steel slag up to 5% (w/v). In the batch tests, Al, Cr, and V were bioleached significantly more from steel slag than in control treatments. No statistical difference was observed arising from the duration of the leaching (3 vs 6 d) in the batch tests. Al and Cr concentrations in the leachate were higher for the smaller particle size of the steel slag (<75 μm), but no difference was observed for V. In the column tests, no statistical difference was found for pH, Al, Cr and V between the live culture (one-step bioleaching) and the supernatant (two-step bioleaching). The results show that the culture supernatant can be effectively used in an upscaled industrial application for metal recovery. If bioleaching is used in the 170-250 million tonnes of steel slag produced per year globally, significant recoveries of metals (100% of Al, 84% of Cr and 8% of V) can be achieved, depending on the slag composition. The removal and recovery percentages of metals from the leachate with Amberlite^®IRA-400 are relatively modest (<67% and <5%, respectively), due to the high concentration of competing ions (SO₄^2-, PO₄^3-) in the culture medium. Other ion exchange resins can be better suited for the leachate or methods such as selective precipitation could improve the performance of the resin. Further research is needed to minimise interference and maximise metal recovery.

New hybrid nanocomposite of copper terephthalate MOF-graphene oxide: synthesis, characterization and application as adsorbents for toxic metal ion removal from Sungun acid mine drainage

The application of a hybrid Cu(tpa).GO (Cu(tpa) copper terephthalate metal organic framework, GO graphene oxide) composite as a new adsorbent for the removal of toxic metal ions was reported. New hybrid nanocomposite with excellent dispersibility and stability was successfully fabricated by the simple and effective ultrasonication method. The synthesized composite was characterized by scanning electron microscopy (SEM), UV-Vis and Fourier-transform infrared (FT-IR) techniques. The characterization results concluded that the binding mechanism of the Cu(tpa) and GO was related to both π-π packing and hydrogen bonding. For scrutinizing the sorption activity, the prepared adsorbents were assessed for the removal of Mn²⁺, Cu²⁺, Zn²⁺, Cd²⁺, Pb²⁺ and Fe³⁺ metal ions from aqueous synthetic solution and also acid mine drainage (AMD) wastewater. The sorption experiments demonstrated that the removal efficiency was significantly improved by modified hybrid Cu(tpa).GO composite, owing to the significant number of active binding sites and unique structure formed based on π-conjugated networks. Also, it was shown that the adsorption reaction was mainly attributed to the chemical interactions between metal ions and the surface functional groups. Moreover, kinetic and adsorption studies clarified that the adsorption process onto the Cu(tpa).GO follows a pseudo-second-order kinetics and fits the Langmuir and Freundlich adsorption models. Holistically, the results of this research represent that applying Cu(tpa).GO can be remarked as an effective adsorbent with high possibility at conventional water treatment.