A comparative review on clean hydrogen production from wastewaters

Biological fermentation pilot-scale systems and evaluation for commercial viability towards sustainable biohydrogen production

Featuring high caloric value, clean-burning, and renewability, hydrogen is a fuel believed to be able to change energy structure worldwide. Biohydrogen production technologies effectively utilize waste biomass resources and produce high-purity hydrogen. Improvements have been made in the biohydrogen production process in recent years. However, there is a lack of operational data and sustainability analysis from pilot plants to provide a reference for commercial operations. In this report, based on spectrum coupling, thermal effect, and multiphase flow properties of hydrogen production, continuous pilot-scale biohydrogen production systems (dark and photo-fermentation) are established as a research subject. Then, pilot-scale hydrogen production systems are assessed in terms of sustainability. The system being evaluated, consumes 171,530 MJ of energy and emits 9.37 t of CO2 eq when producing 1 t H2, and has a payback period of 6.86 years. Our analysis also suggests future pathways towards effective biohydrogen production technology development and real-world implementation.

Hydrogen from sewage sludge: Production methods, influencing factors, challenges, and prospects

The rising global population and rapid industrialization have frequently resulted in a significant escalation in energy requirements. Hydrogen, renowned for its eco-friendly and renewable characteristics, has garnered substantial interest as a fuel alternative to address the energy needs currently fulfilled by fossil fuels. Embracing such energy substitutes holds pivotal importance in advancing environmental sustainability, aiding in the reduction of greenhouse gas emissions - the primary catalysts of global warming and climate fluctuations. This study elucidates recent trends in sewage sludge (SS)-derived hydrogen through diverse production pathways and critically evaluates the impact of varying parameters on hydrogen yield. Furthermore, a detailed analysis of the breakdown of the hydrogen generation process from SS is provided, along with an assessment of its economic dimensions. The review culminates by illuminating key obstacles in the adoption of this innovative technology, accompanied by practical recommendations to surmount these challenges. This comprehensive analysis is expected to attract considerable interest from stakeholders within the hydrogen production domain, fostering substantial engagement.

Chlamydomonas reinhardtii and Microbacterium forte sp. nov., a mutualistic association that favors sustainable hydrogen production

A naturally occurring multispecies bacterial community composed of Bacillus cereus and two novel bacteria (Microbacterium forte sp. nov. and Stenotrophomonas goyi sp. nov.) has been identified from a contaminated culture of the microalga Chlamydomonas reinhardtii. When incubated in mannitol- and yeast extract-containing medium, this bacterial community can promote and sustain algal hydrogen production up to 313 mL H2·L-1 for 17 days and 163.5 mL H2·L-1 for 25 days in high-cell (76.7 μg·mL-1 of initial chlorophyll) and low-cell density (10 μg·mL-1 of initial chlorophyll) algal cultures, respectively. In low-cell density algal cultures, hydrogen production was compatible with algal growth (reaching up to 60 μg·mL-1 of chlorophyll). Among the bacterial community, M. forte sp. nov. was the sole responsible for the improvement in hydrogen production. However, algal growth was not observed in the Chlamydomonas-M. forte sp. nov. consortium during hydrogen-producing conditions (hypoxia), suggesting that the presence of B. cereus and S. goyi sp. nov. could be crucial to support the algal growth during hypoxia. Still, under non‑hydrogen producing conditions (aerobiosis) the Chlamydomonas-M. forte sp. nov. consortium allowed algal growth (up to 40 μg·mL-1 of chlorophyll) and long-term algal viability (>45 days). The genome sequence and growth tests of M. forte sp. nov. have revealed that this bacterium is auxotroph for biotin and thiamine and unable to use sulfate as sulfur source; it requires S-reduced forms such as cysteine and methionine. Cocultures of Chlamydomonas reinhardtii and M. forte sp. nov. established a mutualistic association: the alga complemented the nutrient deficiencies of the bacterium, while the bacterium released ammonium (0.19 mM·day-1) and acetic acid (0.15 mM·day-1) for the alga. This work offers a promising avenue for photohydrogen production concomitant with algal biomass generation using nutrients not suitable for mixotrophic algal growth.

Treatment of industrial wastewaters by algae-bacterial consortium with Bio-H2 production: Recent updates, challenges and future prospects

Currently, scarcity/security of clean water and energy resources are the most serious problems worldwide. Industries use large volume of ground water and a variety of chemicals to manufacture the products and discharge large volume of wastewater into environment, which causes severe impacts on environment and public health. Fossil fuels are considered as major energy resources for electricity and transportation sectors, which release large amount of CO2 and micro/macro pollutants, leading to cause the global warming and public health hazards. Therefore, algae-bacterial consortium (A-BC) may be eco-friendly, cost-effective and sustainable alternative way to treat the industrial wastewaters (IWWs) with Bio-H2 production. A-BC has potential to reduce the global warming and eutrophication. It also protects environment and public health as it converts toxic IWWs into non or less toxic (biomass). It also reduces 94%, 90% and 50% input costs of nutrients, freshwater and energy, respectively during IWWs treatment and Bio-H2 production. Most importantly, it produce sustainable alternative (Bio-H2) to replace use of fossil fuels and fill the world's energy demand in eco-friendly manner. Thus, this review paper provides a detailed knowledge on industrial wastewaters, their pollutants and toxic effects on water/soil/plant/humans and animals. It also provides an overview on A-BC, IWWs treatment, Bio-H2 production, fermentation process and its enhancement methods. Further, various molecular and analytical techniques are also discussed to characterize the A-BC structure, interactions, metabolites and Bio-H2 yield. The significance of A-BC, recent update, challenges and future prospects are also discussed.

Osmotic stress as a factor for regulating E. coli hydrogenase activity and enhancing H2 production during mixed carbon sources fermentation

Escherichia coli performs mixed-acid fermentation and produces molecular hydrogen (H2) via reversible hydrogenases (Hyd). H2 producing activity was investigated during hyper- and hypo-osmotic stress conditions when a mixture of carbon sources (glucose and glycerol) was fermented at different pHs. Hyper-osmotic stress decreased H2 production rate (VH2) ~30 % in wild type at pH 7.5 when glucose was supplemented, while addition of formate stimulated VH2 ~45% compared to hypo-stress conditions. Only in hyfG in formate assays was VH2 inhibited ~25% compared to hypo-stress conditions. In hypo-stress conditions addition of glycerol increased VH2 ~2 and 3 fold in hybC and hyfG mutants, respectively, compared to wild type. At pH 6.5 hyper-osmotic stress stimulated VH2 ~2 fold in all strains except hyaB mutant when glucose was supplemented, while in formate assays significant stimulation (~3 fold) was determined in hybC mutant. At pH 5.5 hyper-osmotic stress inhibited VH2 ~30% in wild type when glucose was supplemented, but in formate assays it was stimulated in all strains except hyfG. Taken together, it can be concluded that, depending on external pH and absence of Hyd enzymes in stationary-phase-grown osmotically stressed E. coli cells, H2 production can be stimulated significantly which can be applied in developing H2 production biotechnology.

Development of a new photoelectrochemical system for clean hydrogen production and a comparative environmental impact assessment with other production methods

Hydrogen is recognized as a critical substance for diversifying the global energy supply, providing new economic opportunities and realizing a carbon-free energy sector. In the current study, a life cycle assessment is conducted on a photoelectrochemical hydrogen production process of a newly developed photoelectrochemical reactor. With a photoactive electrode area of 870 cm2, the hydrogen production rate of the reactor is 47.1 μg/s while operating with the energy and exergy efficiencies of 6.3% and 6.31%, respectively. For a Faradaic efficiency of 96%, the produced current density is evaluated as 3.15 mA/cm2. A comprehensive study is conducted for a cradle-to-gate life cycle assessment of the proposed hydrogen photoelectrochemical production system. The life cycle assessment results of the proposed photoelectrochemical system are further evaluated within a comparative analysis by considering a total of four key hydrogen generation processes, namely steam-methane reforming, photovoltaics-based and wind electricity-driven proton exchange membrane water electrolysis and the current photoelectrochemical system and studying five environmental impact categories. The global warming potential of hydrogen production via the proposed photoelectrochemical cell is evaluated as 1.052 kg CO2 equivalent per kg of produced hydrogen. In the normalized comparative life cycle assessment results, the PEC-based hydrogen production is found to be the most nature-friendly option among the considered pathways.

The alternative path for fossil oil: Electric vehicles or hydrogen fuel cell vehicles?

New energy vehicles are accelerating to substitute for internal combustion engine vehicles (ICEVs) and fossil oil. Although most literature acknowledges this trend, few compare two specific substitutable paths in terms of the operation system, namely electric vehicles (EVs) and hydrogen fuel cell vehicles (HFCVs). This paper makes a comparative analysis of EVs and HFCVs in power sources, fuel storage and transportation, fuel supply infrastructure construction, and the cost and use of vehicles. Our findings indicate that electric passenger vehicles have more advantages in economy, safety, and environmental impact, in comparison with hydrogen fuel cell passenger vehicles. Nevertheless, great efforts should still be made to develop advanced rapid charging technology, shorten charging time, and accelerate charging infrastructure construction. Then, it is just around the corner for EVs to gradually take over from traditional motor vehicles driven by oil. In contrast, popularizing hydrogen fuel cell passenger vehicles faces several insurmountable obstacles in the short run, such as the high hydrogen production price, complicated storage process, and expensive hydrogen refueling station infrastructure. However, hydrogen fuel cell commercial vehicles have unique application scenarios. The dislocation and complementarity principle in different scenarios of EVs and HFCVs is supposed to be firmly grasped.

3-D nitrogen-doped carbon cage encapsulated ultrasmall MoC nanoparticles for promoting simultaneous ZnIn2S4 photocatalytic hydrogen generation and organic wastewater degradation

Simultaneous redox reactions on photocatalysts make it possible to use wastewater for hydrogen production. The controlled synthesis of ultrasmall metal carbides effectively enhances the photocatalytic efficiency under this system. Here, we report a new type of cocatalyst in which a three-dimensional (3-D) nitrogen-doped carbon cage (NGC) of metal-organic framework derivatives encapsulates ultrasmall MoC nanoparticles (MoC@NGC), promoting simultaneous degradation of organic pollutants and hydrogen production by ZnIn₂S₄ (ZIS). Characterization analyses showed that MoC accelerated the separation of the photogenerated carrier and effectively reduced the overpotential of hydrogen evolution, while NGC promoted the good dispersion of MoC particles and provided sufficient sites. The MoC@NGC/ZIS composite exhibited a high hydrogen (H₂) evolution rate of 1012 µmol g^-1h^-1, which exceed that of ZIS loaded with platinum. In the coupled system, where the electron donor was replaced with rhodamine B (RhB), the mechanism analysis showed that RhB and the as-generated intermediates consumed holes and facilitated hydrogen evolution. In addition, we designed a combined photocatalytic anoxic and oxic sequence process to achieve the recovery of hydrogen energy during the treatment of dye wastewater. This study provides a new way for cooperation between energy development and environmental protection.

Low-temperature upcycling of PET waste into high-purity H2 fuel in a one-pot hydrothermal system with in situ CO2 capture

The accumulation and improper disposal of a large amount of plastic waste have exacerbated the deterioration of the global ecosystem and environment. To simplify the complex management system and alleviate the environmental impact of plastic wastes, this study reports a novel one-pot hydrothermal conversion strategy for polyethylene terephthalate (PET), integrating three steps, namely depolymerization, subsequent in-situ aqueous phase reforming, and in-situ CO₂ capture. Here, the PET waste was converted directly into the clean high-purity H₂ fuel and the disodium terephthalate (Na₂-TPA). A high yield of H₂ at 23.7 mol/kg_PET with ca. 99 % of H₂ concentration was obtained at a temperature as low as 240 °C. The feasibility of this strategy in handling real-world PET plastic wastes was demonstrated through a series of tests on beverage bottles, food packaging, and polyester fabric waste. The Na₂-TPA crystals produced from the proposed PET conversion system exhibited purity close to that of the standard sample, and thus had the potential to be directly used as an electrode material. Overall, this strategy provides an efficient way to transform PET waste into high-value products and improves the sustainability of the PET waste disposal process.

Plasmon-driven photocatalytic reaction based on gold microsphere array

Plasma-driven photocatalytic reactions have great research value in the fields of energy utilization, environmental pollution treatment and micro-nano information encryption. In most cases, the substrates used to study photocatalytic reactions are dispersed and disordered, which leads to poor signal reproducibility and makes it difficult to realize applications in the field of quantitative analysis. In this paper, two different sizes of polystyrene (PS) microspheres were used as templates to prepare gold microsphere arrays (Au MA) with homogeneous particle size and regular arrangement. The p-Aminothiophenol (PATP) was selected as the probe molecule to systematically investigate the photocatalytic reaction on Au MA, and the dependence of the photocatalytic reaction on the particle size of the spheres was discussed. It was found that the smaller size of Au MA has higher catalytic activity. In addition, using conventional gold films as a comparison, no significant photocatalytic reaction was found under the same experimental conditions. The reason is the existence of strong surface plasma "hot spots" in the interstices of the particles on the surface of the Au MA, which promotes the reaction. The above experimental results are of theoretical and practical significance for the in-depth study of the photocatalytic effect of micro-nano array catalytic substrates.

Intensification of Acidogenic Fermentation for the Production of Biohydrogen and Volatile Fatty Acids—A Perspective

Utilising ‘wastes’ as ‘resources’ is key to a circular economy. While there are multiple routes to waste valorisation, anaerobic digestion (AD)—a biochemical means to breakdown organic wastes in the absence of oxygen—is favoured due to its capacity to handle a variety of feedstocks. Traditional AD focuses on the production of biogas and fertiliser as products; however, such low-value products combined with longer residence times and slow kinetics have paved the way to explore alternative product platforms. The intermediate steps in conventional AD—acidogenesis and acetogenesis—have the capability to produce biohydrogen and volatile fatty acids (VFA) which are gaining increased attention due to the higher energy density (than biogas) and higher market value, respectively. This review hence focusses specifically on the production of biohydrogen and VFAs from organic wastes. With the revived interest in these products, a critical analysis of recent literature is needed to establish the current status. Therefore, intensification strategies in this area involving three main streams: substrate pre-treatment, digestion parameters and product recovery are discussed in detail based on literature reported in the last decade. The techno-economic aspects and future pointers are clearly highlighted to drive research forward in relevant areas.

The noteworthy chloride ions in reclaimed water: Harmful effects, concentration levels and control strategies

Chloride ions (Cl^-), which are omnipresent in reclaimed water, can cause various problems in water reuse systems, especially during water transmission and at end use sites. Although reverse osmosis (RO) is considered as an effective technology to reduce chloride, its high investment and complex maintenance requirements hinder its application in many water reclamation plants (WRPs). Recently, several technologies bringing new options to better deal with chloride have gained increased attention. This review provides detailed information on the harmful effects, concentration levels, and sources of chloride in reclaimed water and summarizes and discusses various chloride removal technologies, including non-selective methods (e.g., membrane filtration, adsorption and ion exchange, oxidation, and electrochemical methods) and selective methods (e.g. precipitation and specially designed electrochemical methods). Among these, Friedel's salt precipitation and capacitive deionization showed attractive development potential. This review also proposes a holistic framework for chloride control from aspects of "Fit-for-Purpose" planning, technical system development, and whole process optimization, which could facilitate the planning and operation of long-term sustainable water reuse practices.

Chlamydomonas-Methylobacterium oryzae cooperation leads to increased biomass, nitrogen removal and hydrogen production

In the context of algal wastewater bioremediation, this study has identified a novel consortium formed by the bacterium Methylobacterium oryzae and the microalga Chlamydomonas reinhardtii that greatly increase biomass generation (1.22 g L^-1·d^-1), inorganic nitrogen removal (>99%), and hydrogen production (33 mL·L^-1) when incubated in media containing ethanol and methanol. The key metabolic aspect of this relationship relied on the bacterial oxidation of ethanol to acetate, which supported heterotrophic algal growth. However, in the bacterial monocultures the acetate accumulation inhibited bacterial growth. Moreover, in the absence of methanol, ethanol was an unsuitable carbon source and its incomplete oxidation to acetaldehyde had a toxic effect on both the alga and the bacterium. In cocultures, both alcohols were used as carbon sources by the bacteria, the inhibitory effects were overcome and both microorganisms mutually benefited. Potential biotechnological applications in wastewater treatment, biomass generation and hydrogen production are discussed.

Recent Application of Nanomaterials to Overcome Technological Challenges of Microbial Electrolysis Cells

Microbial electrolysis cells (MECs) have attracted significant interest as sustainable green hydrogen production devices because they utilize the environmentally friendly biocatalytic oxidation of organic wastes and electrochemical proton reduction with the support of relatively lower external power compared to that used by water electrolysis. However, the commercialization of MEC technology has stagnated owing to several critical technological challenges. Recently, many attempts have been made to utilize nanomaterials in MECs owing to the unique physicochemical properties of nanomaterials originating from their extremely small size (at least <100 nm in one dimension). The extraordinary properties of nanomaterials have provided great clues to overcome the technological hurdles in MECs. Nanomaterials are believed to play a crucial role in the commercialization of MECs. Thus, understanding the technological challenges of MECs, the characteristics of nanomaterials, and the employment of nanomaterials in MECs could be helpful in realizing commercial MEC technologies. Herein, the critical challenges that need to be addressed for MECs are highlighted, and then previous studies that used nanomaterials to overcome the technological difficulties of MECs are reviewed.

Bioaugmentation combined with biochar to enhance thermophilic hydrogen production from sugarcane bagasse

In this study, Thermoanaerobacterium thermosaccharolyticum MJ2 and biochar were used to enhance thermophilic hydrogen production from sugarcane bagasse. MJ2 bioaugmentation notably increased the hydrogen production by 95.31%, which was further significantly improved by 158.10% by adding biochar. The addition of biochar promoted the degradation of substrate, improved the activities of hydrogenase and electron transfer system, and stimulated microbial growth and metabolism. Microbial community analysis showed that the relative abundance of Thermoanaerobacterium was significantly increased by bioaugmentation and further enriched by biochar. PICRUSt analysis showed that MJ2 combined with biochar promoted metabolic pathways related to substrate degradation and microbial metabolism. This study provides a novel enhancement method for hydrogen production of the cellulolytic microbial consortium by exogenous hydrogen-producing microorganism combined with biochar and deepens the understanding of its functional mechanism.

Impact factors and novel strategies for improving biohydrogen production in microbial electrolysis cells

Microbial electrolysis cell (MEC) system is an environmentally friendly method for clean biohydrogen production from a wide range of biowastes owing to low greenhouse gas emissions. This approach has relatively higher yields and lower energy costs for biohydrogen production compared to conventional biological technologies and direct water electrolysis, respectively. However, biohydrogen production efficiency and operating costs of MEC still need further optimization to realize its large-scale application.This paper provides a unique review of impact factors influencing biohydrogen production in MECs, such as microorganisms and electrodes. Novel strategies, including inhibition of methanogens, development of novel cathode catalyst, advanced reactor design and integrated systems, to enhance low-cost biohydrogen production, are discussed based on recent publications in terms of their opportunities, bottlenecks and future directions. In addition, the current challenges, and effective future perspectives towards the practical application of MECs are described in this review.

A Critical Review of Renewable Hydrogen Production Methods: Factors Affecting Their Scale-Up and Its Role in Future Energy Generation

An increase in human activities and population growth have significantly increased the world’s energy demands. The major source of energy for the world today is from fossil fuels, which are polluting and degrading the environment due to the emission of greenhouse gases. Hydrogen is an identified efficient energy carrier and can be obtained through renewable and non-renewable sources. An overview of renewable sources of hydrogen production which focuses on water splitting (electrolysis, thermolysis, and photolysis) and biomass (biological and thermochemical) mechanisms is presented in this study. The limitations associated with these mechanisms are discussed. The study also looks at some critical factors that hinders the scaling up of the hydrogen economy globally. Key among these factors are issues relating to the absence of a value chain for clean hydrogen, storage and transportation of hydrogen, high cost of production, lack of international standards, and risks in investment. The study ends with some future research recommendations for researchers to help enhance the technical efficiencies of some production mechanisms, and policy direction to governments to reduce investment risks in the sector to scale the hydrogen economy up.

Bioprocesses for the recovery of bioenergy and value-added products from wastewater: A review

Wastewater and activated sludge present a major challenge worldwide. Wastewater generated from large and small-scale industries, laundries, human residential areas and other sources is emerging as a main problem in sanitation and maintenance of smart/green cities. During the last decade, different technologies and processes have been developed to recycle and purify the wastewater. Currently, identification and fundamental consideration of development of more advanced microbial-based technologies that enable wastewater treatment and simultaneous resource recovery to produce bioenergy, biofuels and other value-added compounds (organic acids, fatty acids, bioplastics, bio-pesticides, bio-surfactants and bio-flocculants etc.) became an emerging topic. In the last several decades, significant development of bioprocesses and techniques for the extraction and recovery of mentioned valuable molecules and compounds from wastewater, waste biomass or sludge has been made. This review presents different microbial-based process routes related to resource recovery and wastewater application for the production of value-added products and bioenergy. Current process limitations and insights for future research to promote more efficient and sustainable routes for this under-utilized and continually growing waste stream are also discussed.

Enhancement strategies for photo-fermentative biohydrogen production: A review

Biohydrogen production by photo fermentation is an attractive clean energy production approach with less environmental pollution and higher substrate conversion. In recent years, various measures have been used to improve biohydrogen production performance, but there is a lack of systematic and comprehensive summary and analysis. Hence, the recent literatures on enhancing biohydrogen production by photo fermentation were summarized, and the functional mechanisms of enhancement strategies were explained. In this work, these measures were divided into four categories according to their roles in photo fermentation, including substrate pretreatment, bacterial modification and immobilization, additive addition, reactor design optimization. It can be concluded that the optimal enhancement conditions of each strategy were affected by substrate type, strain and process parameters. According to the results of this work, it was expected to give readers a clear understanding and provide a scientific reference of the research of photosynthetic biohydrogen production.

Bio-Hydrogen Production from Wastewater: A Comparative Study of Low Energy Intensive Production Processes

Billions of litres of wastewater are produced daily from domestic and industrial areas, and whilst wastewater is often perceived as a problem, it has the potential to be viewed as a rich source for resources and energy. Wastewater contains between four and five times more energy than is required to treat it, and is a potential source of bio-hydrogen—a clean energy vector, a feedstock chemical and a fuel, widely recognised to have a role in the decarbonisation of the future energy system. This paper investigates sustainable, low-energy intensive routes for hydrogen production from wastewater, critically analysing five technologies, namely photo-fermentation, dark fermentation, photocatalysis, microbial photo electrochemical processes and microbial electrolysis cells (MECs). The paper compares key parameters influencing H2 production yield, such as pH, temperature and reactor design, summarises the state of the art in each area, and highlights the scale-up technical challenges. In addition to H2 production, these processes can be used for partial wastewater remediation, providing at least 45% reduction in chemical oxygen demand (COD), and are suitable for integration into existing wastewater treatment plants. Key advancements in lab-based research are included, highlighting the potential for each technology to contribute to the development of clean energy. Whilst there have been efforts to scale dark fermentation, electro and photo chemical technologies are still at the early stages of development (Technology Readiness Levels below 4); therefore, pilot plants and demonstrators sited at wastewater treatment facilities are needed to assess commercial viability. As such, a multidisciplinary approach is needed to overcome the current barriers to implementation, integrating expertise in engineering, chemistry and microbiology with the commercial experience of both water and energy sectors. The review concludes by highlighting MECs as a promising technology, due to excellent system modularity, good hydrogen yield (3.6–7.9 L/L/d from synthetic wastewater) and the potential to remove up to 80% COD from influent streams.