Microstructure and mechanical behavior of metal injection molded Ti–Nb binary alloys as biomedical material

Spatial Topological Structure Design of Porous Ti-6Al-4V Alloy with Low Modulus and Magnetic Susceptibility

Ti-6Al-4V alloy is widely used as a biomaterial for hard tissue replacement, but its Young's modulus is still higher than that of human bone tissue, which may cause a "stress shielding" effect and lead to implant loosening. In addition, metal implants with low magnetic susceptibility are beneficial for obtaining minimal artifacts in magnetic resonance imaging. To reduce Young's modulus and magnetic susceptibility of Ti-6Al-4V alloy, a series of irregular prismatic porous structure models were designed based on the Voronoi principle, built by changing the irregularity, prism-diameter-to-initial-seed-spacing ratio, and seed number, and studied using finite-element analysis. Porous samples were prepared by selective laser melting and subjected to a compression test and magnetic susceptibility test. The simulation results show that the prism-diameter-to-initial-seed-spacing ratio has the greatest impact on porosity compared with the irregularity and seed number. The simulation-predicted porosity and compression modulus are highly consistent with the measured ones. The irregular prismatic porous Ti-6Al-4V samples exhibit mechanical properties similar to those of human bones and show a magnetic susceptibility of no more than 50% that of compact Ti-6Al-4V. A regulatable irregular prismatic porous structure is feasible for designing porous implants with desirable properties for biomedical applications.

Microstructural, Biomechanical, and In Vitro Studies of Ti-Nb-Zr Alloys Fabricated by Powder Metallurgy

This study investigated the microstructures, mechanical performances, corrosion resistances, and in vitro studies of porous Ti-xNb-10Zr (x: 10 and 20; at. %) alloys. The alloys were fabricated by powder metallurgy with two categories of porosities, i.e., 21-25% and 50-56%, respectively. The space holder technique was employed to generate the high porosities. Microstructural analysis was performed by using various methods including scanning electron microscopy, energy dispersive spectroscopy, electron backscatter diffraction, and x-ray diffraction. Corrosion resistance was assessed via electrochemical polarisation tests, while mechanical behavior was determined by uniaxial compressive tests. In vitro studies, such as cell viability and proliferation, adhesion potential, and genotoxicity, were examined by performing an MTT assay, fibronectin adsorption, and plasmid-DNA interaction assay. Experimental results showed that the alloys had a dual-phase microstructure composed of finely dispersed acicular hcp α-Ti needles in the bcc β-Ti matrix. The ultimate compressive strength ranged from 1019 MPa to 767 MPa for alloys with 21-25% porosities and from 173 MPa to 78 MPa for alloys with 50-56% porosities. Noted that adding a space holder agent played a more critical role in the mechanical behaviors of the alloys compared to adding niobium. The pores were largely open and exhibited irregular shapes, with uniform size distribution, allowing for cell ingrowth. Histological analysis showed that the alloys studied met the biocompatibility criteria required for orthopaedic biomaterial use.

Recent Advances in Processing of Titanium and Titanium Alloys through Metal Injection Molding for Biomedical Applications: 2013-2022

Metal injection molding (MIM) is one of the most widely used manufacturing processes worldwide as it is a cost-effective way of producing a variety of dental and orthopedic implants, surgical instruments, and other important biomedical products. Titanium (Ti) and Ti alloys are popular modern metallic materials that have revamped the biomedical sector as they have superior biocompatibility, excellent corrosion resistance, and high static and fatigue strength. This paper systematically reviews the MIM process parameters that extant studies have used to produce Ti and Ti alloy components between 2013 and 2022 for the medical industry. Moreover, the effect of sintering temperature on the mechanical properties of the MIM-processed sintered components has been reviewed and discussed. It is concluded that by appropriately selecting and implementing the processing parameters at different stages of the MIM process, defect-free Ti and Ti alloy-based biomedical components can be produced. Therefore, this present study could greatly benefit future studies that examine using MIM to develop products for biomedical applications.

Universal Hydrogen-Treated TiO2 Nanorod Array/Ti2COX MXene PEC Aptamer Sensor Modulated by the Transport Characteristic of Photogenerated Holes

A semiconductor photoelectrochemical (PEC) aptamer sensor has been widely researched in recent years because of its broad application prospects. However, a universal PEC sensor has not been achieved, and its sensing mechanism based on a photogenerated carrier transfer process has yet to be elucidated. Herein, a novel hydrogen-treated TiO₂ nanorod array one-dimensional (1D)/Ti₂CO_X MXene two-dimensional (2D) (H-TiO₂/Ti₂CO_X) PEC aptamer sensor is presented, which achieved a record detection range of 10^-9-10³ μg/L and a limit of detection (LOD) of 1 fg/L for microcystic toxins-LR detection. Besides, the PEC sensor can also test serotonin (5-HT), aflatoxin-B1, and prostate-specific antigen (PSA) with high performance by changing the aptamers, exhibiting favorable application universality. Furthermore, a new phenomenon of a switchable enhanced/suppressed photocurrent detection signal was discovered from H-TiO₂/Ti₂CO_X PEC aptamer sensors through the variation of the length of the TiO₂ nanorod. Meanwhile, it reveals that the steric hindrance effect determines the photogenerated hole transfer and depolarization processes, which is proposed for the first time as the predominant mechanism of the switchable enhanced/suppressed photocurrent signal for PEC sensors, giving possibilities to develop PEC sensors with higher efficiency.

New ternary powder metallurgy Ti alloys via eutectoid and isomorphous beta stabilisers additions

A group of new ternary Ti alloys bearing eutectoid and isomorphous beta stabilising elements was created to be manufactured through the conventional powder metallurgy route. The effect of the simultaneous addition of the same amount of Mn and Nb on the manufacturability, properties, and hardening behaviour was investigated. The ternary alloys are composed of the α-Ti and β-Ti phases and have a lamellar microstructure resulting from the slow cooling upon sintering. However, the size of the equiaxed α grains and of the α + β lamellae is monotonically reduced, especially the interlamellar spacing, as the amount of alloying elements increases. Due to their physical properties, Mn enhances and Nb hinders densification during sintering resulting in a decreasing trend of the relative density with the alloying elements content. Consequently, the resistance to plastic deformation increases (UTS, 514-726 MPa), the ductility decreases (elongation, 13.2-2.6%), and the fracture mode changes from intergranular to transgranular. The new ternary alloys share the same hardening mechanism, but the amount of deformation after necking is, generally, higher for lower amounts of Mn and Nb.

Carbon in Commercially Pure Titanium

In a way so far unmatched in any single study, this paper presents the complex characteristics of commercially pure titanium (CP-Ti) containing 0.2 wt.% carbon, which is significantly above the carbon level in commonly used titanium alloys, while at the same time being the maximum permitted content in light of the recommendations in force. It has been demonstrated that the addition of carbon in CP-Ti can have many positive impacts. The investigated Ti-0.2C alloy was produced in a cold-copper crucible induction vacuum furnace and processed into a 12 mm diameter bar by hot rolling. The structure and properties of the Ti-0.2C alloy were compared to those of an CP-Ti Grade 1 produced and processed under the same technical conditions. The addition of 0.2 wt.% carbon to CP-Ti has been found to change the course of the crystallization process, the course and temperatures of phase transformations, and the values of lattice parameters; reduce susceptibility to grain growth; and create the possibility for additional hardening during solution treatment and aging. At the same time, it results in an assumed improvement in properties by increasing the tensile strength and yield strength, hardness, creep and oxidation resistance, and abrasive wear. It has a negative effect but is still within the acceptable range on impact strength and susceptibility to hot and cold deformation.

Sn Content Effects on Microstructure, Mechanical Properties and Tribological Behavior of Biomedical Ti-Nb-Sn Alloys Fabricated by Powder Metallurgy

A group of Ti-10Nb-xSn alloys with Sn content varying from 0 to 8 wt.% were fabricated from blended elemental powders using powder metallurgy processing. The effects of the Sn content on the microstructure, mechanical performance, and tribological behavior were investigated. The results showed that Ti-10Nb-xSn alloys with high density could be fabricated using powder metallurgy. When the Sn content increased from 0 to 8 wt.%, the density increased slightly from 96.76% to 98.35%. The alloys exhibited a typical α + β microstructure. As the Sn content increased, the dendritic β grains gradually converted into a laminar α + β structure, accompanied by intergranular α and a small number of micropores. The elastic modulus of the alloys decreased with increasing Sn content but not significantly (73–76 GPa). The addition of Sn initially reduced the Vickers hardness, compressive strength, and maximum strain. When Sn was added up to 5 wt.%, these properties tended to increase slowly in the ranges 310–390 HV, 1100–1370 MPa, and 15.44–23.72%, respectively. With increasing Sn content, the friction coefficient of the alloys increased from 0.41 to 0.50. Without Sn, Ti-10Nb was dominated by abrasive wear. The wear mechanism of Ti-10Nb-3Sn and Ti-10Nb-5Sn changed to adhesive wear together with abrasive wear with increasing Sn content, while Ti-10Nb-8Sn predominately exhibited adhesive wear. Compared with Ti-10Nb alloy, an appropriate amount of Sn could achieve a lower elastic modulus, while Vickers hardness and compressive strengths were little changed. Moreover, it had a minor influence on the friction coefficient. The good mechanical performance and wear resistance make the powder-metallurgy-fabricated Ti-10Nb-xSn alloys attractive candidates for biomedical materials.

Surface functionalized bioceramics coated on metallic implants for biomedical and anticorrosion performance - a review

In modern days, the usage of trauma fixation devices has significantly increased due to sports injury, age-related issues, accidents, and revision surgery purposes. Numerous materials such as stainless steel, titanium, Co-Cr alloy, polymers, and ceramics have been used to replace the missing or defective parts of the human body. After implantation, body fluids (Na⁺, K⁺, and Cl^-), protein, and blood cells interact with the surface of metallic implants, which favours the release of ions from the metallic surface to surrounding body tissues, leading to a hypersensitive reaction. Body pH, temperature, and interaction of immune cells also cause metal ion leaching and lose host cell interaction and effective mineralization for better durability. Moreover, microbial invasion is another important crisis, which produces extracellular compounds onto the biomaterial surface through which it escapes from the antimicrobial agents. To enhance the performance of materials by improving mechanical, corrosion resistance, antimicrobial, and biocompatibility properties, surface modification is a prerequisite method in which chemical vapour deposition (CVD), physical vapour deposition (PVD), sol-gel method, and electrochemical deposition are generally involved. The properties of bioceramics such as chemical inertness, bioactivity, biocompatibility, and corrosion protection make them most suitable for the surface functionalization of metallic implants. To the best of our knowledge, very limited literature is available to discuss the interaction of body proteins, pH, and temperature onto bioceramic coatings. Hence, the present review focuses on the corrosion behaviour of different ceramic composite coating materials with different conditions. This review initially briefs the properties and surface chemistry of metal implants and the need for surface modifications by different deposition techniques. Further, mechanical, cytotoxicity, antimicrobial property, and electrochemical behaviour of ceramics and metal nitride coatings are discussed. Finally, future perspectives of coatings are outlined for biomedical applications.

Applicability of different powder and polymer recipes in a new design powder injection molding system

Production methods are changing day by day with the developing technology. Based on this idea, a new production logic and machine have been developed owing to polymer-supported powder injection molding (PIM). The ability of this newly designed machine (newPIM) to mold metal or ceramic powders supported by polymer binders is discussed in this study. By taking advantage of the polymer properties such as fluidity and sticking, powders are molded with a specially developed machine with high gas pressure in certain sizes. In this study, in which many parameters are processed from feedstock (FS) production to molding; metals Mg/316L and ceramics SiC/SiO2 powders have been used in different powder sizes and structures. In the newPIM process, polymers were included in four different recipes. Paraffin wax (PW), polyethylene glycol (PEG), polypropylene (PP), ethylene-vinyl acetate (EVA), poly-methyl methacrylate (PMMA) and low-density polyethylene (LDPE) have been employed in the FS with different combinations. From FS production to the molding stage; pressure, microstructure examination, weight loss, and density change features were investigated. The result indicated that the best FS and molding was obtained by the PEG+PMMA polymer composition formed with a spherical powder with a diameter below 40 µm. The compression force of the FS in this composition was observed at approximately 3.4k N values.

Chitosan/hydroxyapatite composite coatings on porous Ti6Al4V titanium implants: in vitro and in vivo studies

Purpose

Titanium implants are widely used in the treatment of dentition defects; however, due to problems such as osseointegration failure, peri-implant bone resorption, and peri-implant inflammation, their application is subject to certain restrictions. The surface modification of titanium implants can improve the implant success rate and meet the needs of clinical applications. The goal of this study was to evaluate the effect of the use of porous titanium with a chitosan/hydroxyapatite coating on osseointegration.

Methods

Titanium implants with a dense core and a porous outer structure were prepared using a computer-aided design model and selective laser sintering technology, with a fabricated chitosan/hydroxyapatite composite coating on their surfaces. In vivo and in vitro experiments were used to assess osteogenesis.

Results

The quasi-elastic gradient and compressive strength of porous titanium implants were observed to decrease as the porosity increased. The in vitro experiments demonstrated that, the porous titanium implants had no biological toxicity; additionally, the porous structure was shown to be superior to dense titanium with regard to facilitating the adhesion and proliferation of osteoblast-like MC3T3-E1 cells. The in vivo experimental results also showed that the porous structure was beneficial, as bone tissue could grow into the pores, thereby exhibiting good osseointegration.

Conclusions

Porous titanium with a chitosan/hydroxyapatite coating promoted MC3T3-E1 cell proliferation and differentiation, and also improved osseointegration in vitro. This study has meaningful implications for research into ways of improving the surface structures of implants and promoting implant osseointegration.

Fabrication, characterization, and in vivo biocompatibility evaluation of titanium-niobium implants

In this study, biocompatible titanium-niobium (Ti-Nb) alloys were fabricated by using powder metallurgy methods. Physical, morphological, thermal, and mechanical analyses were performed and their in vivo compatibility was evaluated. Besides α, β, and α″ martensitic phases, α+β Widmanstätten phase due to increasing sintering temperature was seen in the microstructure of the alloys. Phase transformation temperatures of the samples decreased as Nb content increased. The ratio of Nb in the samples affected their mechanical properties. No toxic effect was observed on implanted sites. This study shows that Ti-Nb alloys can be potentially used for orthopedic applications without any toxic effects.

Beta Titanium Alloys Produced from Titanium Hydride: Effect of Alloying Elements on Titanium Hydride Decomposition

The use of titanium hydride as a raw material has been an attractive alternative for the production of titanium components produced by powder metallurgy, due to increased densification of Ti compacts, greater control of contamination and cost reduction of the raw materials. However, a significant amount of hydrogen that often remains on the samples could generate degradation of the mechanical properties. Therefore, understanding decomposition mechanisms is essential to promote the components’ long life. Several studies on titanium hydride (TiH2) decomposition have been developed; nevertheless, few studies focus on the effect of the alloying elements on the dehydrogenation process. In this work, the effects of the addition of different amounts of Fe (5 and 7 wt. %) and Nb (12, 25, and 40 wt. %) as alloying elements were evaluated in detail. Results suggest that α→β transformation of Ti occurs below 800 °C; β phase can be observed at lower temperature than the expected according to the phase diagram. It was found that β phase transformation could take place during the intermediate stage of dehydrogenation. A mechanism was proposed for the effect of allying elements on the dehydrogenation process.

Mechanical and biological properties of Ti-(0-25 wt%)Nb alloys for biomedical implants application

Binary titanium–niobium (Ti–Nb) alloys have recently been attracted due to low Young’s moduli and non-toxic properties. This study explores the influence of low Nb content (0–25 wt%) on the comprehensive parameters of tensile stress–strain relationships (ultimate strength (σ_UTS), yield strength (σ_0.2) and elastic modulus (E)), surfaces properties (Vickers microhardness, surface roughness (R_a), water contact angle (WCA), X-ray diffraction (XRD) and scanning electron microscopy (SEM)), corrosion resistance (in artificial saliva and lactic acid) and biological properties (cytotoxicity and alkaline phosphatase activity of MC3T3-E1 pre-osteoblasts) of Ti–xNb alloys (x = 5, 10, 15, 20 and 25 wt%), with using commercially pure grade 2 titanium (cp-Ti) as control. XRD results shown that all the Ti–xNb alloys comprised α + β Ti alloy phases, such that the β phase increased correspondingly with the increased amount of Nb in the alloy, as well as the reduction of E (69–87 GPa). Except Ti–5Nb, all other Ti–xNb alloys showed a significantly higher hardness, increased σ_UTS and σ_0.2, and decreased WCA compared with cp-Ti. No corrosion was detected on Ti–xNb alloys and cp-Ti in artificial saliva and lactic acid solutions. The cytotoxicity of Ti–xNb alloys was comparable to that of cp-Ti in MC3T3-E1 pre-osteoblasts without interference from differentiation behaviour, but the proliferation rate of the Ti–5Nb alloy was lower than other groups. In overall, binary Ti–(10–25 wt%)Nb alloys are promising candidate for orthopaedic and dental implants due to their improved mechanical properties and comparable biological performance, while Ti–5Nb should be used with caution.

Decarbonylation of phenylacetic acids by high valent transition metal halides

The unusual decarbonylation of α-phenyl carboxylic acids with suitable substituents is a general reaction promoted at room temperature by homoleptic halides of high valent transition metals.

Comparative study on Ti-Nb binary alloys fabricated through spark plasma sintering and conventional P/M routes for biomedical application

The main purpose of this work is to obtain homogenous, single β phase in binary Ti-xNb (x = 18.75, 25, and 31.25 at.%) alloys by simple mixing of pure elemental powders using different sintering techniques such as spark plasma sintering (pressure-assisted sintering) and conventional powder metallurgy (pressure-less sintering). Synthesis parameters such as sintering temperature and holding time etc. are optimized in both techniques in order to get homogenous microstructure. In spark plasma sintering (SPS), complete homogeneous β phase is achieved in Ti25at.%Nb using 1300 °C sintering temperature with 60 min holding time under 50 MPa pressure. On the other hand, complete β phase is obtained in Ti25at.%Nb through conventional powder metallurgy (P/M) route using sintering temperature of 1400 °C for 120 min holding time which are adopted from the dilatometry studies. Nano-indentation is carried out for mechanical properties such as Young's modulus and nano-hardness. Elastic properties of binary Ti-xNb compositions are fallen within the range of 80-90 GPa. Cytotoxicity as well as cell adhesion studies carried out using MG63, osteoblast-like cells showed excellent biocompatibility of thus developed Ti25at.%Nb surface irrespective of fabrication route.

Porous Titanium Scaffolds Fabricated by Metal Injection Moulding for Biomedical Applications

Biocompatible titanium scaffolds with up to 40% interconnected porosity were manufactured through the metal injection moulding process and the space holder technique. The mechanical properties of the manufactured scaffold showed a high level of compatibility with those of the cortical human bone. Sintering at 1250 °C produced scaffolds with 36% porosity and more than 90% interconnected pores, a compressive yield stress of 220 MPa and a Young's modulus of 7.80 GPa, all suitable for bone tissue engineering. Increasing the sintering temperature to 1300 °C increased the Young's modulus to 22.0 GPa due to reduced porosity, while reducing the sintering temperature to 1150 °C lowered the yield stress to 120 MPa, indicative of insufficient sintering. Electrochemical studies revealed that samples sintered at 1150 °C have a higher corrosion rate compared with those at a sintering temperature of 1250 °C. Overall, it was concluded that sintering at 1250 °C yielded the most desirable results.

A review of biocompatible metal injection moulding process parameters for biomedical applications

Biocompatible metals have been revolutionizing the biomedical field, predominantly in human implant applications, where these metals widely used as a substitute to or as function restoration of degenerated tissues or organs. Powder metallurgy techniques, in specific the metal injection moulding (MIM) process, have been employed for the fabrication of controlled porous structures used for dental and orthopaedic surgical implants. The porous metal implant allows bony tissue ingrowth on the implant surface, thereby enhancing fixation and recovery. This paper elaborates a systematic classification of various biocompatible metals from the aspect of MIM process as used in medical industries. In this study, three biocompatible metals are reviewed-stainless steels, cobalt alloys, and titanium alloys. The applications of MIM technology in biomedicine focusing primarily on the MIM process setting parameters discussed thoroughly. This paper should be of value to investigators who are interested in state of the art of metal powder metallurgy, particularly the MIM technology for biocompatible metal implant design and development.

Porous Nb-Ti-Ta alloy scaffolds for bone tissue engineering: Fabrication, mechanical properties and in vitro/vivo biocompatibility

Porous Nb-Ti-Ta (at.%) alloys with the pore size of 100-600μm and the porosity of 50%-80% were fabricated by the combination of the sponge impregnation technique and sintering method. The results revealed that the pores were well connected with three-dimensional (3D) network structure, which showed morphological similarity to the anisotropic porous structure of human bones. The results also showed that the alloys could provide the compressive Young's modulus of 0.11±0.01GPa to 2.08±0.09GPa and the strength of 17.45±2.76MPa to 121.67±1.76MPa at different level of porosity, indicating that the mechanical properties of the alloys are similar to those of human bones. Pore structure on the compressive properties was also discussed on the basis of the deformation mode. The relationship between compressive properties and porosity was well consistent with the Gibson-Ashby model. The mechanical properties could be tailored to match different requirements of the human bones. Moreover, the alloys had good biocompatibility due to the porous structure with higher surface, which were suitable for apatite formation and cell adhesion. In conclusion, the porous Nb-Ti-Ta alloy is potentially useful in the hard tissue implants for the appropriate mechanical properties as well as the good biocompatible properties.

Mechanical properties, structural and texture evolution of biocompatible Ti-45Nb alloy processed by severe plastic deformation

Biocompatible β Ti-45Nb (wt%) alloys were subjected to different methods of severe plastic deformation (SPD) in order to increase the mechanical strength without increasing the low Young׳s modulus thus avoiding the stress shielding effect. The mechanical properties, microstructural changes and texture evolution were investigated, by means of tensile, microhardness and nanoindentation tests, as well as TEM and XRD. Significant increases of hardness and ultimate tensile strength up to a factor 1.6 and 2, respectively, could be achieved depending on the SPD method applied (hydrostatic extrusion - HE, high pressure torsion - HPT, and rolling and folding - R&F), while maintaining the considerable ductility. Due to the high content of β-stabilizing Nb, the initial lattice structure turned out to be stable upon all of the SPD methods applied. This explains why with all SPD methods the apparent Young׳s modulus measured by nanoindentation did not exceed that of the non-processed material. For its variations below that level, they could be quantitatively related to changes in the SPD-induced texture, by means of calculations of the Young׳s modulus on basis of the texture data which were carefully measured for all different SPD techniques and strains. This is especially true for the significant decrease of Young׳s modulus for increasing R&F processing which is thus identified as a texture effect. Considering the mechanical biocompatibility (percentage of hardness over Young׳s modulus), a value of 3-4% is achieved with all the SPD routes applied which recommends them for enhancing β Ti-alloys for biomedical applications.

Understanding cell homing-based tissue regeneration from the perspective of materials

The triad of cell homing-based tissue engineering.

Impacts of trace carbon on the microstructure of as-sintered biomedical Ti-15Mo alloy and reassessment of the maximum carbon limit

The formation of grain boundary (GB) brittle carbides with a complex three-dimensional (3-D) morphology can be detrimental to both the fatigue properties and corrosion resistance of a biomedical titanium alloy. A detailed microscopic study has been performed on an as-sintered biomedical Ti-15Mo (in wt.%) alloy containing 0.032 wt.% C. A noticeable presence of a carbon-enriched phase has been observed along the GB, although the carbon content is well below the maximum carbon limit of 0.1 wt.% specified by ASTM Standard F2066. Transmission electron microscopy (TEM) identified that the carbon-enriched phase is face-centred cubic Ti2C. 3-D tomography reconstruction revealed that the Ti2C structure has morphology similar to primary α-Ti. Nanoindentation confirmed the high hardness and high Young's modulus of the GB Ti2C phase. To avoid GB carbide formation in Ti-15Mo, the carbon content should be limited to 0.006 wt.% by Thermo-Calc predictions. Similar analyses and characterization of the carbide formation in biomedical unalloyed Ti, Ti-6Al-4V and Ti-16Nb have also been performed.