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Ma S, Zhang M, Wang X, Yang Y, He L, Deng J, Jiang H. Effect of plasma-activated water on the quality of wheat starch gel-forming 3D printed samples. Int J Biol Macromol 2024; 274:133552. [PMID: 39025747 DOI: 10.1016/j.ijbiomac.2024.133552] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/02/2024] [Revised: 06/13/2024] [Accepted: 06/27/2024] [Indexed: 07/20/2024]
Abstract
In this study, a new method for preparing gels suitable for 3D printing of food structures using wheat starch and plasma activated water (PAW) is presented. The investigation focused on the effect of PAW on starch pasting and the final 3D printed product. It was found that the use of PAW for 15 min in the preparation of wheat starch gels optimized carrier stability and improved height retention in the printed constructs, showing significant shape retention even after prolonged storage. This durability can be attributed to the hindrance of polymerization between starch molecules and the promotion of intermolecular starch polymerization when reactive groups and ions are integrated into the starch structure. The incorporation of PAW with soluble reactive groups, ions and acidity not only accelerates the breakdown of the starch molecules but also facilitates additional hydrogen bonding within the double helix, which strengthens the structure of the gel. This interaction accelerates the retrogradation of the starch, thereby enhancing its overall stability. This study provides a new green approach to modify the 3D printing properties of starch gels.
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Affiliation(s)
- Shu Ma
- Shaanxi Union Research Center of University and Enterprise for Grain Processing Technologies, College of Food Science and Engineering, Northwest A & F University, Yangling 712100, China
| | - Meng Zhang
- Shaanxi Union Research Center of University and Enterprise for Grain Processing Technologies, College of Food Science and Engineering, Northwest A & F University, Yangling 712100, China
| | - Xinxin Wang
- Shaanxi Union Research Center of University and Enterprise for Grain Processing Technologies, College of Food Science and Engineering, Northwest A & F University, Yangling 712100, China
| | - Yang Yang
- Shaanxi Union Research Center of University and Enterprise for Grain Processing Technologies, College of Food Science and Engineering, Northwest A & F University, Yangling 712100, China
| | - Ling He
- Shaanxi Union Research Center of University and Enterprise for Grain Processing Technologies, College of Food Science and Engineering, Northwest A & F University, Yangling 712100, China
| | - Jishuang Deng
- Shaanxi Union Research Center of University and Enterprise for Grain Processing Technologies, College of Food Science and Engineering, Northwest A & F University, Yangling 712100, China
| | - Hao Jiang
- Shaanxi Union Research Center of University and Enterprise for Grain Processing Technologies, College of Food Science and Engineering, Northwest A & F University, Yangling 712100, China.
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2
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Rahman AM, Akib YM, Bedsole CO, Pei Z, Shaw BD, Ufodike CO, Castell-Perez E. Effects of Incorporating Ionic Crosslinking on 3D Printing of Biomass-Fungi Composite Materials. Biomimetics (Basel) 2024; 9:411. [PMID: 39056852 PMCID: PMC11274481 DOI: 10.3390/biomimetics9070411] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/27/2024] [Revised: 06/27/2024] [Accepted: 07/03/2024] [Indexed: 07/28/2024] Open
Abstract
Biomass-fungi composite materials primarily consist of biomass particles (sourced from agricultural residues) and a network of fungal hyphae that bind the biomass particles together. These materials have potential applications across diverse industries, such as packaging, furniture, and construction. 3D printing offers a new approach to manufacturing parts using biomass-fungi composite materials, as an alternative to traditional molding-based methods. However, there are challenges in producing parts with desired quality (for example, geometric accuracy after printing and height shrinkage several days after printing) by using 3D printing-based methods. This paper introduces an innovative approach to enhance part quality by incorporating ionic crosslinking into the 3D printing-based methods. While ionic crosslinking has been explored in hydrogel-based bioprinting, its application in biomass-fungi composite materials has not been reported. Using sodium alginate (SA) as the hydrogel and calcium chloride as the crosslinking agent, this paper investigates their effects on quality (geometric accuracy and height shrinkage) of 3D printed samples and physiochemical characteristics (rheological, chemical, and texture properties) of biomass-fungi composite materials. Results show that increasing SA concentration led to significant improvements in both geometric accuracy and height shrinkage of 3D printed samples. Moreover, crosslinking exposure significantly enhanced hardness of the biomass-fungi mixture samples prepared for texture profile analysis, while the inclusion of SA notably improved cohesiveness and springiness of the biomass-fungi mixture samples. Furthermore, Fourier transform infrared spectroscopy confirms the occurrence of ionic crosslinking within 3D printed samples. Results from this study can be used as a reference for developing new biomass-fungi mixtures for 3D printing in the future.
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Affiliation(s)
- Al Mazedur Rahman
- Department of Industrial & Systems Engineering, Texas A&M University, College Station, TX 77843, USA; (A.M.R.); (Y.M.A.)
| | - Yeasir Mohammad Akib
- Department of Industrial & Systems Engineering, Texas A&M University, College Station, TX 77843, USA; (A.M.R.); (Y.M.A.)
| | - Caleb Oliver Bedsole
- Department of Plant Pathology and Microbiology, Texas A&M University, College Station, TX 77845, USA; (C.O.B.); (B.D.S.)
| | - Zhijian Pei
- Department of Industrial & Systems Engineering, Texas A&M University, College Station, TX 77843, USA; (A.M.R.); (Y.M.A.)
| | - Brian D. Shaw
- Department of Plant Pathology and Microbiology, Texas A&M University, College Station, TX 77845, USA; (C.O.B.); (B.D.S.)
| | - Chukwuzubelu Okenwa Ufodike
- Department of Engineering Technology and Industrial Distribution, Texas A&M University, College Station, TX 77843, USA;
- Department of Mechanical Engineering, Texas A&M University, College Station, TX 77843, USA
| | - Elena Castell-Perez
- Department of Biological and Agricultural Engineering, Texas A&M University, College Station, TX 77843, USA;
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3
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Lemus-Mondaca R, Puente-Díaz L, Vásquez-Montaño A, León E, Zura-Bravo L, Ortiz-Viedma J. Printability and Thermophysical Properties of Three-Dimensional-Printed Food Based on "Cochayuyo" Durvillaea antarctica Seaweed Flour. Foods 2024; 13:1825. [PMID: 38928767 PMCID: PMC11203116 DOI: 10.3390/foods13121825] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/02/2024] [Revised: 05/21/2024] [Accepted: 05/23/2024] [Indexed: 06/28/2024] Open
Abstract
This research assessed the feasibility of adding Cochayuyo seaweed flour (at 30, 50, and 70% levels) to rice flour-based paste to improve its 3D printing quality. The paste's rheological properties, printing quality, texture profile, thermal properties, and color of 3D-printed foods were explored. Results showed that pastes with Cochayuyo addition exhibited shear-thinning behavior, and viscosity increased with increased Cochayuyo concentration. Viscoelastic properties and a Texture Profile Analysis (TPA) revealed that Cochayuyo improved mechanical strength and made the paste easier to flow, improving printed food's extrudability, fidelity, and shape retention, which was better observed in RC50 and RC70 printed at 15 mm s-1. A differential scanning calorimetry (DSC) analysis showed a partial substitution of rice flour for Cochayuyo flour in the formulation. This increased the onset and melting peak temperatures and reduced the enthalpy of fusion. CIE color parameters a*, b*, and L* showed that Cochayuyo addition increased the color to yellow and red; however, lightness was considerably reduced. Therefore, Cochayuyo flour could have the potential to be used for the manufacture improvement of 3D-printed food with better rheological, mechanical, thermal, printing quality, and nutritional properties, making possible the exploitation of the native Cochayuyo seaweed, which is highly available in Chile.
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Affiliation(s)
- Roberto Lemus-Mondaca
- Departamento de Ciencia de los Alimentos y Tecnología Química, Facultad de Ciencias Químicas y Farmacéuticas, Universidad de Chile, St. Dr. Carlos Lorca Tobar 964, Independencia, Santiago 8380000, RM, Chile; (L.P.-D.); (A.V.-M.); (E.L.); (J.O.-V.)
| | - Luis Puente-Díaz
- Departamento de Ciencia de los Alimentos y Tecnología Química, Facultad de Ciencias Químicas y Farmacéuticas, Universidad de Chile, St. Dr. Carlos Lorca Tobar 964, Independencia, Santiago 8380000, RM, Chile; (L.P.-D.); (A.V.-M.); (E.L.); (J.O.-V.)
- Department of Agricultural, Food & Nutritional Science, University of Alberta, Edmonton, AB T6G 2P5, Canada
| | - Alonso Vásquez-Montaño
- Departamento de Ciencia de los Alimentos y Tecnología Química, Facultad de Ciencias Químicas y Farmacéuticas, Universidad de Chile, St. Dr. Carlos Lorca Tobar 964, Independencia, Santiago 8380000, RM, Chile; (L.P.-D.); (A.V.-M.); (E.L.); (J.O.-V.)
| | - Emilson León
- Departamento de Ciencia de los Alimentos y Tecnología Química, Facultad de Ciencias Químicas y Farmacéuticas, Universidad de Chile, St. Dr. Carlos Lorca Tobar 964, Independencia, Santiago 8380000, RM, Chile; (L.P.-D.); (A.V.-M.); (E.L.); (J.O.-V.)
| | - Liliana Zura-Bravo
- Instituto de Investigación y Postgrado, Facultad de Medicina y Ciencias de la Salud, Universidad Central de Chile, St. Toesca 1783, Santiago 8330601, RM, Chile;
| | - Jaime Ortiz-Viedma
- Departamento de Ciencia de los Alimentos y Tecnología Química, Facultad de Ciencias Químicas y Farmacéuticas, Universidad de Chile, St. Dr. Carlos Lorca Tobar 964, Independencia, Santiago 8380000, RM, Chile; (L.P.-D.); (A.V.-M.); (E.L.); (J.O.-V.)
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4
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Abedini A, Sohrabvandi S, Sadighara P, Hosseini H, Farhoodi M, Assadpour E, Alizadeh Sani M, Zhang F, Seyyedi-Mansour S, Jafari SM. Personalized nutrition with 3D-printed foods: A systematic review on the impact of different additives. Adv Colloid Interface Sci 2024; 328:103181. [PMID: 38749383 DOI: 10.1016/j.cis.2024.103181] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/19/2023] [Revised: 05/04/2024] [Accepted: 05/06/2024] [Indexed: 05/26/2024]
Abstract
Three-dimensional (3D) printing is one of the world's top novel technologies in the food industry due to the production of food in different conditions and places (restaurants, homes, catering, schools, for dysphagia patients, and astronauts' food) and the production of personalized food. Nowadays, 3D printers are used in the main food industries, including meat, dairy, cereals, fruits, and vegetables, and have been able to produce successfully on a small scale. However, due to the expansion of this technology, it has challenges such as high-scale production, selection of printable food, formulation optimization, and food production according to the consumer's opinion. Food additives (gums, enzymes, proteins, starches, polyphenols, spices, probiotics, algae, edible insects, oils, salts, vitamins, flavors, and by-products) are one of the main components of the formulation that can be effective in food production according to the consumer's attitude. Food additives can have the highest impact on textural and sensory characteristics, which can be effective in improving consumer attitudes and reducing food neophobia. Most of the 3D-printed food cannot be printed without the presence of hydrocolloids, because the proper flow of the selected formulation is one of the key factors in improving the quality of the printed product. Functional additives such as probiotics can be useful for specific purposes and functional food production. Food personalization for specific diseases with 3D printing technology requires a change in the formulation, which is closely related to the selection of correct food additives. For example, the production of 3D-printed plant-based steaks is not possible without the presence of additives, or the production of food for dysphagia patients is possible in many cases by adding hydrocolloids. In general, additives can improve the textural, rheological, nutritional, and sensory characteristics of 3D printed foods; so, investigating the mechanism of the additives on all the characteristics of the printed product can provide a wide perspective for industrial production and future studies.
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Affiliation(s)
- Amirhossein Abedini
- Student Research Committee, Department of Food Science and Technology, Faculty of Nutrition Science and Food Technology, National Nutrition and Food Technology Research Institute, Shahid Beheshti University of Medical Sciences, Tehran, Iran
| | - Sara Sohrabvandi
- Department of Food Technology Research, National Nutrition and Food Technology Research Institute, Shahid Beheshti University of Medical Sciences, Tehran, Iran
| | - Parisa Sadighara
- Division of Food Safety and Hygiene, Department of Environmental Health Engineering, School of Public Health, Tehran University of Medical Sciences, Tehran, Iran
| | - Hedayat Hosseini
- Department of Food Science and Technology, National Nutrition and Food Technology Research Institute, Faculty of Nutrition Sciences and Food Technology, Shahid Beheshti University of Medical Sciences, Tehran, Iran
| | - Mehdi Farhoodi
- Department of Food Science and Technology, National Nutrition and Food Technology Research Institute, Faculty of Nutrition Sciences and Food Technology, Shahid Beheshti University of Medical Sciences, Tehran, Iran
| | - Elham Assadpour
- Food Industry Research Co., Gorgan, Iran; Food and Bio-Nanotech International Research Center (Fabiano), Gorgan University of Agricultural Sciences and Natural Resources, Gorgan, Iran
| | - Mahmood Alizadeh Sani
- Department of Food Science and Technology, School of Nutritional Sciences and Dietetics, Tehran University of Medical Sciences, Tehran, Iran.
| | - Fuyuan Zhang
- College of Food Science and Technology, Hebei Agricultural University, Baoding 071001, China
| | - Sepidar Seyyedi-Mansour
- Nutrition and Bromatology Group, Department of Analytical Chemistry and Food Science, Instituto de Agroecoloxia e Alimentacion (IAA)- CITEXVI, Universidade de Vigo, 36310 Vigo, Spain
| | - Seid Mahdi Jafari
- Department of Food Materials and Process Design Engineering, Gorgan University of Agricultural Sciences and Natural Resources, Gorgan, Iran; Halal Research Center of IRI, Iran Food and Drug Administration, Ministry of Health and Medical Education, Tehran, Iran.
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5
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Thorakkattu P, Awasti N, Sajith Babu K, Khanashyam AC, Deliephan A, Shah K, Singh P, Pandiselvam R, Nirmal NP. 3D printing: trends and approaches toward achieving long-term sustainability in the food industry. Crit Rev Biotechnol 2024:1-21. [PMID: 38797671 DOI: 10.1080/07388551.2024.2344577] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/07/2023] [Accepted: 06/17/2023] [Indexed: 05/29/2024]
Abstract
Global food security has recently been under serious threat from the rapid rise in the world's population, the problems brought on by climate change, and the appearance of new pandemics. As a result, the need for novel and innovative solutions to solve the existing problems and improve food sustainability has become crucial. 3D printing is expected to play a significant role in providing tangible contributions to the food industry in achieving sustainable development goals. The 3D food printing holds the potential to produce highly customized food in terms of shape, texture, flavor, structure and nutritional value and enable us to create new unique formulations and edible alternatives. The problem of whether the cost of the printed meal and 3D printing itself can be sustainably produced is becoming more and more important due to global concerns. This review intends to provide a comprehensive overview of 3D printed foods with an overview of the current printing methodologies, illustrating the technology's influencing factors, and its applications in personalized nutrition, packaging, value addition, and valorization aspects to fully integrate sustainability concerns thus exploring the potential of 3D food printing.
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Affiliation(s)
- Priyamvada Thorakkattu
- Department of Animal Sciences and Industry, Food Science Institute, KS State University, Manhattan, USA
| | | | | | | | | | | | - Punit Singh
- Department of Mechanical Engineering, Institute of Engineering and Technology, GLA University Mathura, Chaumuhan, India
| | - R Pandiselvam
- Physiology, Biochemistry and Post-Harvest Technology Division, ICAR-Central Plantation Crops Research Institute (CPCRI), Kasaragod, India
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6
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Sharma R, Chandra Nath P, Kumar Hazarika T, Ojha A, Kumar Nayak P, Sridhar K. Recent advances in 3D printing properties of natural food gels: Application of innovative food additives. Food Chem 2024; 432:137196. [PMID: 37659329 DOI: 10.1016/j.foodchem.2023.137196] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/03/2023] [Revised: 07/17/2023] [Accepted: 08/16/2023] [Indexed: 09/04/2023]
Abstract
Recent advances in 3D printing technology have provided a new avenue for food manufacturing. However, one challenge in 3D printing food is the limited availability of printable materials that can mimic the properties of real food. This review focused on the various 3DFP methodologies, as well as the reinforcement of natural food gel for improving printing features in 3D printed food. Also covered is the use of hydrogel-based 3D printing in the development of 3D printed food. Different 3D printing techniques can be employed to print hydrogel-based inks, each with its advantages and limitations. 3D printing of food using hydrogel-based inks has potential for customized food products development. In summary, the utilization of hydrogel-based inks in 3D printing offers a promising avenue for the development of customized food products. Although there are still challenges to overcome, such as improving the printability and mechanical properties of hydrogel-based inks, the potential benefits of this technology make it an exciting area of research.
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Affiliation(s)
- Ramesh Sharma
- Department of Bio Engineering, National Institute of Technology Agartala, Jirania 799046, India
| | - Pinku Chandra Nath
- Department of Applied Biology, University of Science & Technology Meghalaya, Ri-Bhoi 793101, Meghalaya, India
| | - Tridip Kumar Hazarika
- Department of Horticulture, Aromatic and Medicinal Plants, Mizoram University, Aizawl 796004, India
| | - Amiya Ojha
- Department of Bio Engineering, National Institute of Technology Agartala, Jirania 799046, India
| | - Prakash Kumar Nayak
- Department of Food Engineering and Technology, Central Institute of Technology Kokrajhar, Kokrajhar 783370, India.
| | - Kandi Sridhar
- Department of Food Technology, Karpagam Academy of Higher Education (Deemed to be University), Coimbatore 641021, India.
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7
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Wen Y, Che QT, Wang S, Park HJ, Kim HW. Elaboration of dimensional quality in 3D-printed food: Key factors in process steps. Compr Rev Food Sci Food Saf 2024; 23:e13267. [PMID: 38284586 DOI: 10.1111/1541-4337.13267] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/30/2023] [Revised: 09/09/2023] [Accepted: 10/17/2023] [Indexed: 01/30/2024]
Abstract
Three-dimensional (3D) printing has been applied to produce food products with intricate and fancy shapes. Dimensional quality, such as dimensional stability, surface smoothness, shape fidelity, and resolution, are essential for the attractive appearance of 3D-printed food. Various methods have been extensively studied and proposed to control the dimensional quality of printed foods, but few papers focused on comprehensively and deeply summarizing the key factors of the dimensional quality of printed products at each stage-before, during, and after printing-of the 3D printing process. Therefore, the effects of pretreatment, printing parameters and rheological properties, and cooking and storage on the dimensional quality of the printed foods are summarized, and solutions are also provided for improving the dimensional quality of the printed products at each step. Before printing, incorporating additives or applying physical, chemical, or biological pretreatments can improve the dimensional quality of carbohydrate-based, protein-based, or lipid-based printed food. During printing, controlling the printing parameters and modifying the rheological properties of inks can affect the shape of printed products. Furthermore, post-processing is essential for some printed foods. After printing, changing formulations, incorporating additives, and selecting post-processing methods and conditions may help achieve the desired shape of 3D-printed or 4D-printed products during cooking. Additives help in the storage stability of printed food. Finally, various opportunities have been proposed to regulate the dimensional properties of 3D-printed structures. This review provides detailed guidelines for researchers and users of 3D printers to produce various printed foods with the desired shapes and appearances.
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Affiliation(s)
- Yaxin Wen
- College of Biological Science and Engineering, Fuzhou University, Fuzhou, Fujian, China
- Department of Biotechnology, College of Life Science and Biotechnology, Korea University, Seoul, Republic of Korea
| | - Quang Tuan Che
- Department of Biotechnology, College of Life Science and Biotechnology, Korea University, Seoul, Republic of Korea
| | - Shaoyun Wang
- College of Biological Science and Engineering, Fuzhou University, Fuzhou, Fujian, China
| | - Hyun Jin Park
- Department of Biotechnology, College of Life Science and Biotechnology, Korea University, Seoul, Republic of Korea
| | - Hyun Woo Kim
- Department of Biotechnology, College of Life Science and Biotechnology, Korea University, Seoul, Republic of Korea
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8
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Zeng L, Ling S, Du D, He H, Li X, Zhang C. Direct Ink Writing 3D Printing for High-Performance Electrochemical Energy Storage Devices: A Minireview. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2023; 10:e2303716. [PMID: 37740446 PMCID: PMC10646286 DOI: 10.1002/advs.202303716] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/07/2023] [Revised: 07/17/2023] [Indexed: 09/24/2023]
Abstract
Despite tremendous efforts that have been dedicated to high-performance electrochemical energy storage devices (EESDs), traditional electrode fabrication processes still face the daunting challenge of limited energy/power density or compromised mechanical compliance. 3D thick electrodes can maximize the utilization of z-axis space to enhance the energy density of EESDs but still suffer from limitations in terms of poor mechanical stability and sluggish electron/ion transport. Direct ink writing (DIW), an eminent branch of 3D printing technology, has gained popularity in the manufacture of 3D electrodes with intricately designed architectures and rationally regulated porosity, promoting a triple boost in areal mass loading, ion diffusion kinetics, and mechanical flexibility. This focus review highlights the fundamentals of printable inks and typical configurations of 3D-printed devices. In particular, preparation strategies for high-performance and multifunctional 3D-printed EESDs are systemically discussed and classified according to performance evaluation metrics such as high areal energy density, high power density, high volumetric energy density, and mechanical flexibility. Challenges and prospects for the fabrication of high-performance 3D-printed EESDs are outlined, aiming to provide valuable insights into this thriving field.
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Affiliation(s)
- Li Zeng
- State Key Laboratory of Polymer Materials EngineeringPolymer Research InstituteSichuan UniversityChengdu610065P. R. China
| | - Shangwen Ling
- State Key Laboratory of Polymer Materials EngineeringPolymer Research InstituteSichuan UniversityChengdu610065P. R. China
| | - Dayue Du
- State Key Laboratory of Polymer Materials EngineeringPolymer Research InstituteSichuan UniversityChengdu610065P. R. China
| | - Hanna He
- State Key Laboratory of Polymer Materials EngineeringPolymer Research InstituteSichuan UniversityChengdu610065P. R. China
| | - Xiaolong Li
- State Key Laboratory of Polymer Materials EngineeringPolymer Research InstituteSichuan UniversityChengdu610065P. R. China
| | - Chuhong Zhang
- State Key Laboratory of Polymer Materials EngineeringPolymer Research InstituteSichuan UniversityChengdu610065P. R. China
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9
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Wang H, Lin X, Zhu J, Yang Y, Qiao S, Jiao B, Ma L, Zhang Y. Encapsulation of lutein in gelatin type A/B-chitosan systems via tunable chains and bonds from tweens: Thermal stability, rheologic property and food 2D/3D printability. Food Res Int 2023; 173:113392. [PMID: 37803730 DOI: 10.1016/j.foodres.2023.113392] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/03/2023] [Revised: 07/28/2023] [Accepted: 08/18/2023] [Indexed: 10/08/2023]
Abstract
Lutein could be stabilized in gelatin type A/B-chitosan systems by different polyoxyethylene sorbitan fatty acid esters (tweens) via tunable chains and bonds, and the homogeneous system held potential in food 2D/3D printing. During encapsulation of lutein in gelatin-chitosan matrix complexes, tween 40, tween 60 and tween 80 assisted in the excellent centrifugation stability, freeze-thaw stability, chemical stability as well as thermal stability. The tweens contained systems also possessed excellent rheological properties, including shearing thinning property, self-supporting characteristics, and favorable thixotropy. Especially, tween 80 performed well in facilitating the stability and rheological properties of systems with uniform micromorphology due to its long alkyl chains and carbon-carbon double bonds (two sp2 hybridized C-atoms) (from FTIR, XRD, SEM, etc.); and gelatin type B illustrated higher protection effects on lutein because of its strong electrostatic interaction with chitosan. The optimal systems could work as edible ink for 2D/3D printing on food with great UV-irradiation stability and high definition. Surimi could be modified by the optimal complex and possessed excellent shear-thinning property, proper yield stress, low dependence on frequency and stable structure, which was successfully applied for innovative 3D printing with sophisticated shapes. The practical food 2D/3D printing (like bread and surimi) demonstrated high potential in food creation and food innovation.
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Affiliation(s)
- Hongxia Wang
- State Key Laboratory of Silkworm Genome Biology, College of Food Science, Southwest University, Chongqing 400715, PR China; Chongqing Key Laboratory of Speciality Food Co-Built by Sichuan and Chongqing, Chongqing 400715, PR China; Key Laboratory of Luminescence Analysis and Molecular Sensing (Southwest University), Ministry of Education, Chongqing 400715, PR China; Key Laboratory of Quality and Safety Control of Citrus Fruits, Ministry of Agriculture and Rural Affairs, Southwest University, Chongqing, 400712, P.R China; Key Laboratory of Condiment Supervision Technology for State Market Regulation, Chongqing 400715, PR China
| | - Xianyou Lin
- State Key Laboratory of Silkworm Genome Biology, College of Food Science, Southwest University, Chongqing 400715, PR China
| | - Juncheng Zhu
- State Key Laboratory of Silkworm Genome Biology, College of Food Science, Southwest University, Chongqing 400715, PR China
| | - Yuxin Yang
- State Key Laboratory of Silkworm Genome Biology, College of Food Science, Southwest University, Chongqing 400715, PR China
| | - Shihao Qiao
- State Key Laboratory of Silkworm Genome Biology, College of Food Science, Southwest University, Chongqing 400715, PR China
| | - Bo Jiao
- Institute of Food Science and Technology, Chinese Academy of Agricultural Sciences/Key Laboratory of Agro-Products Processing, Ministry of Agriculture, P.O. Box 5109, Beijing 100193, China
| | - Liang Ma
- State Key Laboratory of Silkworm Genome Biology, College of Food Science, Southwest University, Chongqing 400715, PR China; Chongqing Key Laboratory of Speciality Food Co-Built by Sichuan and Chongqing, Chongqing 400715, PR China; Key Laboratory of Luminescence Analysis and Molecular Sensing (Southwest University), Ministry of Education, Chongqing 400715, PR China; Key Laboratory of Quality and Safety Control of Citrus Fruits, Ministry of Agriculture and Rural Affairs, Southwest University, Chongqing, 400712, P.R China; Key Laboratory of Condiment Supervision Technology for State Market Regulation, Chongqing 400715, PR China
| | - Yuhao Zhang
- State Key Laboratory of Silkworm Genome Biology, College of Food Science, Southwest University, Chongqing 400715, PR China; Chongqing Key Laboratory of Speciality Food Co-Built by Sichuan and Chongqing, Chongqing 400715, PR China; Key Laboratory of Luminescence Analysis and Molecular Sensing (Southwest University), Ministry of Education, Chongqing 400715, PR China; Key Laboratory of Quality and Safety Control of Citrus Fruits, Ministry of Agriculture and Rural Affairs, Southwest University, Chongqing, 400712, P.R China; Key Laboratory of Condiment Supervision Technology for State Market Regulation, Chongqing 400715, PR China.
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10
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Anwajler B, Zdybel E, Tomaszewska-Ciosk E. Innovative Polymer Composites with Natural Fillers Produced by Additive Manufacturing (3D Printing)-A Literature Review. Polymers (Basel) 2023; 15:3534. [PMID: 37688160 PMCID: PMC10489793 DOI: 10.3390/polym15173534] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/31/2023] [Revised: 08/18/2023] [Accepted: 08/23/2023] [Indexed: 09/10/2023] Open
Abstract
In recent years, plastics recycling has become one of the leading environmental and waste management issues. Along with the main advantage of plastics, which is undoubtedly their long life, the problem of managing their waste has arisen. Recycling is recognised as the preferred option for waste management, with the aim of reusing them to create new products using 3D printing. Additive manufacturing (AM) is an emerging and evolving rapid tooling technology. With 3D printing, it is possible to achieve lightweight structures with high dimensional accuracy and reduce manufacturing costs for non-standard geometries. Currently, 3D printing research is moving towards the production of materials not only of pure polymers but also their composites. Bioplastics, especially those that are biodegradable and compostable, have emerged as an alternative for human development. This article provides a brief overview of the possibilities of using thermoplastic waste materials through the application of 3D printing, creating innovative materials from recycled and naturally derived materials, i.e., biomass (natural reinforcing fibres) in 3D printing. The materials produced from them are ecological, widely available and cost-effective. Research activities related to the production of bio-based materials have gradually increased over the last two decades, with the aim of reducing environmental problems. This article summarises the efforts made by researchers to discover new innovative materials for 3D printing.
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Affiliation(s)
- Beata Anwajler
- Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 27 Wybrzeze Wyspianskiego Street, 50-370 Wroclaw, Poland
| | - Ewa Zdybel
- Department of Food Storage and Technology, Wroclaw University of Environmental and Life Sciences, 25 Norwida Street, 50-375 Wroclaw, Poland; (E.Z.); (E.T.-C.)
| | - Ewa Tomaszewska-Ciosk
- Department of Food Storage and Technology, Wroclaw University of Environmental and Life Sciences, 25 Norwida Street, 50-375 Wroclaw, Poland; (E.Z.); (E.T.-C.)
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11
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Li Y, Ren X, Zhu L, Li C. Biomass 3D Printing: Principles, Materials, Post-Processing and Applications. Polymers (Basel) 2023; 15:2692. [PMID: 37376338 DOI: 10.3390/polym15122692] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/01/2023] [Revised: 06/12/2023] [Accepted: 06/13/2023] [Indexed: 06/29/2023] Open
Abstract
Under the background of green and low-carbon era, efficiently utilization of renewable biomass materials is one of the important choices to promote ecologically sustainable development. Accordingly, 3D printing is an advanced manufacturing technology with low energy consumption, high efficiency, and easy customization. Biomass 3D printing technology has attracted more and more attentions recently in materials area. This paper mainly reviewed six common 3D printing technologies for biomass additive manufacturing, including Fused Filament Fabrication (FFF), Direct Ink Writing (DIW), Stereo Lithography Appearance (SLA), Selective Laser Sintering (SLS), Laminated Object Manufacturing (LOM) and Liquid Deposition Molding (LDM). A systematic summary and detailed discussion were conducted on the printing principles, common materials, technical progress, post-processing and related applications of typical biomass 3D printing technologies. Expanding the availability of biomass resources, enriching the printing technology and promoting its application was proposed to be the main developing directions of biomass 3D printing in the future. It is believed that the combination of abundant biomass feedstocks and advanced 3D printing technology will provide a green, low-carbon and efficient way for the sustainable development of materials manufacturing industry.
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Affiliation(s)
- Yongxia Li
- National Forestry and Grassland Engineering Technology Center for Wood Resources Recycling, College of Materials Science and Technology, Beijing Forestry University, Beijing 100083, China
| | - Xueyong Ren
- National Forestry and Grassland Engineering Technology Center for Wood Resources Recycling, College of Materials Science and Technology, Beijing Forestry University, Beijing 100083, China
| | - Lin Zhu
- National Forestry and Grassland Engineering Technology Center for Wood Resources Recycling, College of Materials Science and Technology, Beijing Forestry University, Beijing 100083, China
| | - Chunmiao Li
- National Forestry and Grassland Engineering Technology Center for Wood Resources Recycling, College of Materials Science and Technology, Beijing Forestry University, Beijing 100083, China
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12
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Xu J, Liao H, Zhang C. ZnSnO 3 based gas sensors for pyridine volatile marker detection in rice aging during storage. Food Chem 2023; 408:135204. [PMID: 36527920 DOI: 10.1016/j.foodchem.2022.135204] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/12/2022] [Revised: 11/22/2022] [Accepted: 12/09/2022] [Indexed: 12/14/2022]
Abstract
This study reports the development of ZnSnO3 based gas sensors for pyridine detection in rice aging. Pyridine is one of heterocyclic markers formed via Maillard reaction and lipid oxidation. Herein, graphitic carbon nitride (g-C3N4) decorated ZnSnO3 microstructures were obtained through a template-free approach. And the sensing results reveal that 5 wt%g-C3N4 decorated ZnSnO3 exhibited a high sensitivity (47.9), a short response/recovery time (14/120 s) and a low detection limit (0.45 ppm), which is due to the catalysis of g-C3N4 nanosheets, the decorated microstructure and the formation of heterojunctions. Meanwhile, the practical experiment demonstrates that the sensitivity towards volatiles generated from Japonica rice aging is 48.7, which is around 4 and 2.5 times higher than those of Indica rice and Polished Glutinous rice, indicating that the sensor has anticipated application in the development of a high-performance E-nose for the quality inspection of rice and other products.
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Affiliation(s)
- Jinyong Xu
- College of Mechanical Engineering, Yangzhou University, Yangzhou 225127, Jiangsu Province PR China
| | - Hanlin Liao
- ICB UMR 6303, CNRS, Univ. Bourgogne Franche-Comté, UTBM, 90010 Belfort, France
| | - Chao Zhang
- College of Mechanical Engineering, Yangzhou University, Yangzhou 225127, Jiangsu Province PR China.
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13
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Liu W, Chen L, McClements DJ, Peng X, Jin Z. Recent trends of 3D printing based on starch-hydrocolloid in food, biomedicine and environment. Crit Rev Food Sci Nutr 2023:1-15. [PMID: 37129300 DOI: 10.1080/10408398.2023.2205524] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 05/03/2023]
Abstract
People are exploring the potential application of 3D printing in food, biomedicine and environment, but it is urgent to find suitable bio-ink. Bio-ink compounded with starch and hydrocolloid can not only improve the rheology, structure and printability of starch-based edible bio-ink, but also endow it with other functional characteristics, so that it can be applied to food, biomedicine and even the environment, and meet the strategic needs of national health, green and sustainable development. In this paper, hydrocolloids are reviewed as potential means to regulate the physicochemical properties of starch, which endows it with good printability and presents excellent printing products. The specific applications of the bio-ink in the fields of food, biomedicine and environment in hypoglycemic, lipid-lowering, swallowable food, delivery, intelligent materials, and bio-sensor are also discussed. Then, the challenges and future development trends of realizing large-scale application are prospected. Proper physicochemical properties of starch-hydrocolloid are positively correlated with printability. The presentation of excellent printability has realized the application in different fields, not only satisfies most people, but also create benefits for some specific people. This review is expected to provide some theoretical guidance for the further development of 3D printing technology and its large-scale application.
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Affiliation(s)
- Wenmeng Liu
- School of Food Science and Technology, Jiangnan University, Wuxi, China
| | - Long Chen
- School of Food Science and Technology, Jiangnan University, Wuxi, China
- Collaborative Innovation Center of Food Safety and Quality Control in Jiangsu Province, Jiangnan University, Wuxi, China
| | | | - Xinwen Peng
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou, China
| | - Zhengyu Jin
- School of Food Science and Technology, Jiangnan University, Wuxi, China
- Collaborative Innovation Center of Food Safety and Quality Control in Jiangsu Province, Jiangnan University, Wuxi, China
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14
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Lux (née Bantleon) T, Spillmann F, Reimold F, Erdös A, Lochny A, Flöter E. Physical quality of gluten‐free doughs and fresh pasta made of amaranth. Food Sci Nutr 2023. [DOI: 10.1002/fsn3.3301] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/17/2023] Open
Affiliation(s)
- Tanja Lux (née Bantleon)
- Technische Universität Berlin, Institute for Food Technology and Food Chemistry Department of Food Processing Technology Berlin Germany
- Institute for Agricultural and Urban Ecological Projects (IASP) affiliated to Humboldt Universität Berlin Berlin Germany
| | - Frauke Spillmann
- University of Applied Sciences Bremerhaven, Food Technology of Animal Products Bremerhaven Germany
| | - Frederike Reimold
- University of Applied Sciences Bremerhaven, Food Technology of Animal Products Bremerhaven Germany
| | - Adam Erdös
- Institute for Agricultural and Urban Ecological Projects (IASP) affiliated to Humboldt Universität Berlin Berlin Germany
| | - Annekathrin Lochny
- Institute for Agricultural and Urban Ecological Projects (IASP) affiliated to Humboldt Universität Berlin Berlin Germany
| | - Eckhard Flöter
- Technische Universität Berlin, Institute for Food Technology and Food Chemistry Department of Food Processing Technology Berlin Germany
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15
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Bareen MA, Joshi S, Sahu JK, Prakash S, Bhandari B. Correlating process parameters and print accuracy of 3D-printable heat acid coagulated milk semisolids and polyol matrix: implications for testing methods. Food Res Int 2023; 167:112661. [PMID: 37087248 DOI: 10.1016/j.foodres.2023.112661] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/01/2022] [Revised: 02/01/2023] [Accepted: 03/05/2023] [Indexed: 03/11/2023]
Abstract
The primary additive manufacturing (AM) technique for all high-viscosity food composites is extrusion-based. Therefore, understanding the impact of process parameters involved is crucial in fulfilling the demand characteristics of the printed constructs. In this regard, a correlation between print accuracy and critical 3D printing (3DP) process variables as a strategy for expediting the selection of 3D printable food inks has the most potential for success. This paper studies the effectiveness of using heat-acid coagulated milk semisolids and polyol matrix as 3D printable food ink for high-quality prints. The study focused on the critical material properties and conducted rheological characterization and particle size distribution analysis. The study obtained the effective range of printing parameters for various process variables using a mathematical model that employed finite element analysis (FEA) to define the flow field characteristics. The dimensional accuracy of the printed constructs under different process variables was determined by utilizing image processing methods. A multi-objective optimization was carried out using the desirability function method to obtain the key correlations between the process parameters for the best-printed construct.
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16
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Zhang X, Wang Z, Wang L, Ou X, Huang J, Luan G. Structural support of zein network to rice flour gluten-free dough: Rheological, textural and thermal properties. Food Hydrocoll 2023. [DOI: 10.1016/j.foodhyd.2023.108721] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/03/2023]
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17
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An Insight into Recent Advancement in Plant- and Algae-Based Functional Ingredients in 3D Food Printing Ink Formulations. FOOD BIOPROCESS TECH 2023. [DOI: 10.1007/s11947-023-03040-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/01/2023]
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18
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Zheng L, Zhang Q, Yu X, Luo X, Jiang H. Effect of annealing and heat-moisture pretreatment on the quality of 3D-printed wheat starch gels. INNOV FOOD SCI EMERG 2023. [DOI: 10.1016/j.ifset.2023.103274] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
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19
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Rysenaer VBJ, Ahmadzadeh S, Van Bockstaele F, Ubeyitogullari A. An extrusion-based 3D food printing approach for generating alginate-pectin particles. Curr Res Food Sci 2022; 6:100404. [PMID: 36506111 PMCID: PMC9732126 DOI: 10.1016/j.crfs.2022.11.023] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/28/2022] [Revised: 11/22/2022] [Accepted: 11/28/2022] [Indexed: 12/03/2022] Open
Abstract
In the present study, alginate-pectin (Al-P) hydrogel particles containing varied total gum concentrations (TGC) at a constant Al:P ratio of 80:20 were formed utilizing an innovative extrusion-based 3D food printing (3DFOODP) approach. The 3DFOODP conditions, namely, TGC (1.8, 2.0, and 2.2 wt%) and nozzle size (0.108, 0.159, and 0.210 mm) were investigated. The 3DFOODP approach was compared with the conventional bead formation method via a peristaltic pump. All Al-P printing inks exhibited a shear-thinning behavior. The increased apparent viscosity, loss and storage moduli were associated with the increase in the TGC. The size of the wet 3D-printed Al-P hydrogel particles ranged between 1.27 and 1.59 mm, which was smaller than that produced using the conventional method (1.44-1.79 mm). Freeze-dried Al-P particles showed a porous structure with reduced crystallinity. No chemical interaction was observed between alginate and pectin. This is the first report on generating Al-P-based beads using a 3DFOODP technique that can create delivery systems with high precision and flexibility.
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Affiliation(s)
- Valentine Barbara J. Rysenaer
- Department of Food Science, University of Arkansas, Fayetteville, AR, 72704, USA,Department of Food Technology, Safety and Health, Faculty of Bioscience Engineering, Ghent University, 9000, Ghent, Belgium
| | - Safoura Ahmadzadeh
- Department of Food Science, University of Arkansas, Fayetteville, AR, 72704, USA
| | - Filip Van Bockstaele
- Department of Food Technology, Safety and Health, Faculty of Bioscience Engineering, Ghent University, 9000, Ghent, Belgium
| | - Ali Ubeyitogullari
- Department of Food Science, University of Arkansas, Fayetteville, AR, 72704, USA,Department of Biological and Agricultural Engineering, University of Arkansas, Fayetteville, AR, 72701, USA,Corresponding author. N205, 2650 N. Young Ave., Fayetteville, AR, 72704.
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20
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Kadival A, Kour M, Meena D, Mitra J. Extrusion-Based 3D Food Printing: Printability Assessment and Improvement Techniques. FOOD BIOPROCESS TECH 2022. [DOI: 10.1007/s11947-022-02931-z] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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21
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Prithviraj V, Thangalakshmi S, Arora VK, Liu Z. Characterization of rice flour and pastes with different sweeteners for extrusion-based 3D food printing. J Texture Stud 2022; 53:895-907. [PMID: 35736231 DOI: 10.1111/jtxs.12709] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/29/2022] [Revised: 05/13/2022] [Accepted: 06/14/2022] [Indexed: 12/30/2022]
Abstract
This work aims at investigating the impact of commonly used sweeteners-sugar and jaggery on 3D printability of rice flour (RF) paste. The physicochemical characteristics of rice flour suitable for 3D food printing have been investigated. Three mixes, rice flour with water (M1 : RF-50.86%, water-49.14%), rice flour with sugar and water (M2 : RF-36.75%, sugar-14.10%, water-49.14%) and rice flour with jaggery and water (M3 : RF-36.75%, jaggery-14.10%, water-49.14%) were compared on 3D printability based on visual inspection and properties supporting 3D printability and shape retention. The effect of the three mixes was characterized on color, rheological, thixotropic, and handling properties. Out of the three mixes, M3 is found to have the best printability characteristics with shear thinning behavior, yield stress of 157 Pa, flow stress of 121 Pa, and extrusion force of 6.62 kg.
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Affiliation(s)
- V Prithviraj
- Department of Food Engineering, National Institute of Food Technology Entrepreneurship & Management, Kundli, India
| | - S Thangalakshmi
- Department of Food Engineering, National Institute of Food Technology Entrepreneurship & Management, Kundli, India
| | - Vinkel Kumar Arora
- Department of Food Engineering, National Institute of Food Technology Entrepreneurship & Management, Kundli, India
| | - Zhenbin Liu
- School of Food and Biological Engineering, Shaanxi University of Science & Technology, Xi'an, Shaanxi, China
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22
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Zhang J, Li Y, Cai Y, Ahmad I, Zhang A, Ding Y, Qiu Y, Zhang G, Tang W, Lyu F. Hot extrusion 3D printing technologies based on starchy food: A review. Carbohydr Polym 2022; 294:119763. [DOI: 10.1016/j.carbpol.2022.119763] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/13/2022] [Revised: 06/06/2022] [Accepted: 06/16/2022] [Indexed: 11/02/2022]
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23
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Effect of Steaming as Postprocessing Method on Rice Flour and Jaggery 3D Printed Construct. J FOOD QUALITY 2022. [DOI: 10.1155/2022/3531711] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022] Open
Abstract
In this study, the 3D printing of a traditional South Indian snack, “sweet pidikollukattai” has been attempted. The mixing properties of the rice flour used and thermal characteristics of the paste (rice flour, jaggery, and water) have been reported. The traditional form of the product (control) was compared with the 3D printed product, which has been postprocessed by steaming at different time durations (S1-5, S2-10, S3-15 min). A comparative evaluation of the proximate analysis, colour, weight, dimensional measurement, texture profile analysis, and sensory characteristics was done for all samples. No significant difference was observed in colour, proximate composition, weight, and dimensional variation between the 3D printed samples and the control sample. Texture profile analysis revealed that the S2 score is comparable to the control sample. S2 also scored higher on the sensory scale compared to other samples. It was concluded that the 3D printed sample of the recipe, steamed for 10 min, has better acceptability compared to other samples.
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24
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Wang H, Hu L, Peng L, Du J, Lan M, Cheng Y, Ma L, Zhang Y. Dual encapsulation of β-carotene by β-cyclodextrin and chitosan for 3D printing application. Food Chem 2022; 378:132088. [PMID: 35033713 DOI: 10.1016/j.foodchem.2022.132088] [Citation(s) in RCA: 26] [Impact Index Per Article: 13.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/13/2021] [Revised: 12/06/2021] [Accepted: 01/04/2022] [Indexed: 12/14/2022]
Abstract
Dual encapsulation of β-carotene (CAT) by β-cyclodextrin (CCLD) and chitosan (CS) are prepared via self-assembly process by special addition order and concentration. CCLD and CS alone could not effectively stabilize CAT, while CAT could be encapsulated in cavity of CCLD and the inclusion complex could be further strengthened by CS, due to hydrogen-bonding between CCLD and CS via groups including NH2 and OH. The dispersion system based on dual encapsulation of CAT had outstanding shear-thinning behavior, proper pseudoplastic properties, satisfactory yield stress, excellent thermal stability and great thixotropy, illustrating high potential for 3D printing. 3D printing of CAT-encapsulated system with high-content CS on paper and bread proves its excellent extrudability and printability, with possible potential in nutrition personalization. The designed host encapsulation structure by CCLD and CS plays a guiding role in incorporating functional materials including bioactives, probiotics, enzymes, vitamins, etc., and provides a reference in innovative food technology.
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Affiliation(s)
- Hongxia Wang
- College of Food Science, Southwest University, Chongqing 400715, PR China; Key Laboratory of Luminescence Analysis and Molecular Sensing (Southwest University), Ministry of Education, Chongqing 400715, PR China; The Ecological Fishery Technological System of Chongqing Municipal Agricultural and Rural Committee, Chongqing 400715, PR China.
| | - Ludan Hu
- College of Food Science, Southwest University, Chongqing 400715, PR China
| | - Lin Peng
- College of Food Science, Southwest University, Chongqing 400715, PR China
| | - Jie Du
- College of Food Science, Southwest University, Chongqing 400715, PR China
| | - Miaochuan Lan
- College of Food Science, Southwest University, Chongqing 400715, PR China; Luzhou Vocational and Technical College, Sichuan 646699, PR China
| | - Yang Cheng
- College of Food Science, Southwest University, Chongqing 400715, PR China
| | - Liang Ma
- College of Food Science, Southwest University, Chongqing 400715, PR China
| | - Yuhao Zhang
- College of Food Science, Southwest University, Chongqing 400715, PR China; Key Laboratory of Luminescence Analysis and Molecular Sensing (Southwest University), Ministry of Education, Chongqing 400715, PR China; The Ecological Fishery Technological System of Chongqing Municipal Agricultural and Rural Committee, Chongqing 400715, PR China.
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25
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Demei K, Zhang M, Phuhongsung P, Mujumdar AS. 3D food printing: Controlling characteristics and improving technological effect during food processing. Food Res Int 2022; 156:111120. [DOI: 10.1016/j.foodres.2022.111120] [Citation(s) in RCA: 8] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/15/2022] [Revised: 03/05/2022] [Accepted: 03/08/2022] [Indexed: 11/30/2022]
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26
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Adedeji OE, Lee HE, Kim Y, Kang HJ, Kang MD, Kim JY, Kim JS, Ezekiel OO, Kim W, Lee S, Moon K, Jung YH. Three‐dimensional printing of wheat flour and
Acheta domesticus
powder blends. Int J Food Sci Technol 2022. [DOI: 10.1111/ijfs.15707] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Olajide Emmanuel Adedeji
- School of Food Science and Biotechnology Kyungpook National University Daegu 41566 Republic of Korea
- Department of Food Science and Technology Federal University Wukari PMB 1020 Wukari Nigeria
| | - Ha Eun Lee
- School of Food Science and Biotechnology Kyungpook National University Daegu 41566 Republic of Korea
| | - Yeojin Kim
- Department of Biotechnology College of Life Sciences and Biotechnology Korea University Seoul 02841 Republic of Korea
| | - Hye Jee Kang
- School of Food Science and Biotechnology Kyungpook National University Daegu 41566 Republic of Korea
| | - Mi Dan Kang
- School of Food Science and Biotechnology Kyungpook National University Daegu 41566 Republic of Korea
| | - Ji Yoon Kim
- School of Food Science and Biotechnology Kyungpook National University Daegu 41566 Republic of Korea
| | - Jung Soo Kim
- School of Food Science and Biotechnology Kyungpook National University Daegu 41566 Republic of Korea
| | | | - Won‐Chan Kim
- Department of Applied Biosciences Kyungpook National University Daegu 41566 Republic of Korea
- Department of Integrative Biology Kyungpook National University Daegu 41566 Republic of Korea
| | - Sung‐Joon Lee
- Department of Biotechnology College of Life Sciences and Biotechnology Korea University Seoul 02841 Republic of Korea
| | - Kwang‐Deog Moon
- School of Food Science and Biotechnology Kyungpook National University Daegu 41566 Republic of Korea
| | - Young Hoon Jung
- School of Food Science and Biotechnology Kyungpook National University Daegu 41566 Republic of Korea
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27
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TSAI CR, LIN YK. Artificial Steak: a 3D printable hydrogel composed of egg albumen, pea protein, gellan gum, sodium alginate and rice mill by-products. FUTURE FOODS 2022. [DOI: 10.1016/j.fufo.2022.100121] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
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28
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Cui Y, Li C, Guo Y, Liu X, Zhu F, Liu Z, Liu X, Yang F. Rheological & 3D printing properties of potato starch composite gels. J FOOD ENG 2022. [DOI: 10.1016/j.jfoodeng.2021.110756] [Citation(s) in RCA: 14] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
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29
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Application of Computational Fluid Dynamics (CFD) in the Deposition Process and Printability Assessment of 3D Printing Using Rice Paste. Processes (Basel) 2021. [DOI: 10.3390/pr10010068] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Computational fluid dynamics (CFD) was utilized to investigate the deposition process and printability of rice paste. The rheological and preliminary printing studies showed that paste formed from rice to water ratio (100:80) is suitable for 3D printing (3DP). Controlling the ambient temperature at 47±5 °C also contributed to improving the printed sample’s structural stability. The viscoelastic simulation indicated that the nozzle diameter influenced the flow properties of the printed material. As the nozzle diameter decreased (1.2 mm to 0.8 mm), the die swell ratio increased (13.7 to 15.15%). The rise in the swell ratio was a result of the increasing pressure gradient at the nozzle exit (5.48×106 Pa to 1.53×107 Pa). The additive simulation showed that the nozzle diameter affected both the residual stress and overall deformation of the sample. CFD analysis, therefore, demonstrates a significant advantage in optimizing the operating conditions for printing rice paste.
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30
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State-of-the-art of 3D printing technology of alginate-based hydrogels-An emerging technique for industrial applications. Adv Colloid Interface Sci 2021; 293:102436. [PMID: 34023568 DOI: 10.1016/j.cis.2021.102436] [Citation(s) in RCA: 44] [Impact Index Per Article: 14.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/04/2021] [Revised: 04/29/2021] [Accepted: 05/07/2021] [Indexed: 12/19/2022]
Abstract
Recently, three-dimensional (3D) printing (also known as additive manufacturing) has received unprecedented consideration in various fields owing to many advantages compared to conventional manufacturing equipment such as reduced fabrication time, one-step production, and the ability for rapid prototyping. This promising technology, as the next manufacturing revolution and universal industrial method, allows the user to fabricate desired 3D objects using a layer-by-layer deposition of material and a 3D printer. Alginate, a versatile polysaccharide derived from seaweed, is popularly used for this advanced bio-fabrication technique due to its printability, biodegradability, biocompatibility, excellent availability, low degree of toxicity, being a relatively inexpensive, rapid gelation in the presence of Ca2+ divalent, and having fascinating chemical structure. In recent years, 3D printed alginate-based hydrogels have been prepared and used in various fields including tissue engineering, water treatment, food, electronics, and so forth. Due to the prominent role of 3D printed alginate-based materials in diverse fields. So, this review will focus and highlight the latest and most up-to-date achievements in the field of 3D printed alginate-based materials in biomedical, food, water treatment, and electronics.
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Theagarajan R, Nimbkar S, Moses JA, Anandharamakrishnan C. Effect of post‐processing treatments on the quality of three‐dimensional printed rice starch constructs. J FOOD PROCESS ENG 2021. [DOI: 10.1111/jfpe.13772] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
Affiliation(s)
- Radhika Theagarajan
- Computational Modeling and Nano Scale Processing Unit Indian Institute of Food Processing Technology (IIFPT), Ministry of Food Processing Industries, Government of India Thanjavur Tamil Nadu India
- Bharathidasan University Tiruchirappalli Tamil Nadu India
| | - Shubham Nimbkar
- Computational Modeling and Nano Scale Processing Unit Indian Institute of Food Processing Technology (IIFPT), Ministry of Food Processing Industries, Government of India Thanjavur Tamil Nadu India
| | - Jeyan Arthur Moses
- Computational Modeling and Nano Scale Processing Unit Indian Institute of Food Processing Technology (IIFPT), Ministry of Food Processing Industries, Government of India Thanjavur Tamil Nadu India
| | - Chinnaswamy Anandharamakrishnan
- Computational Modeling and Nano Scale Processing Unit Indian Institute of Food Processing Technology (IIFPT), Ministry of Food Processing Industries, Government of India Thanjavur Tamil Nadu India
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Kewuyemi YO, Kesa H, Adebo OA. Trends in functional food development with three-dimensional (3D) food printing technology: prospects for value-added traditionally processed food products. Crit Rev Food Sci Nutr 2021; 62:7866-7904. [PMID: 33970701 DOI: 10.1080/10408398.2021.1920569] [Citation(s) in RCA: 36] [Impact Index Per Article: 12.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
Abstract
One of the recent, innovative, and digital food revolutions gradually gaining acceptance is three-dimensional food printing (3DFP), an additive technique used to develop products, with the possibility of obtaining foods with complex geometries. Recent interest in this technology has opened the possibilities of complementing existing processes with 3DFP for better value addition. Fermentation and malting are age-long traditional food processes known to improve food value, functionality, and beneficial health constituents. Several studies have demonstrated the applicability of 3D printing to manufacture varieties of food constructs, especially cereal-based, from root and tubers, fruit and vegetables as well as milk and milk products, with potential for much more value-added products. This review discusses the extrusion-based 3D printing of foods and the major factors affecting the process development of successful edible 3D structures. Though some novel food products have emanated from 3DFP, considering the beneficial effects of traditional food processes, particularly fermentation and malting in food, concerted efforts should also be directed toward developing 3D products using substrates from these conventional techniques. Such experimental findings will significantly promote the availability of minimally processed, affordable, and convenient meals customized in complex geometric structures with enhanced functional and nutritional values.
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Affiliation(s)
- Yusuf Olamide Kewuyemi
- School of Tourism and Hospitality, College of Business and Economics, University of Johannesburg, Gauteng, South Africa
| | - Hema Kesa
- School of Tourism and Hospitality, College of Business and Economics, University of Johannesburg, Gauteng, South Africa
| | - Oluwafemi Ayodeji Adebo
- Department of Biotechnology and Food Technology, Faculty of Science, University of Johannesburg, Gauteng, South Africa
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33
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Wang M, Li D, Zang Z, Sun X, Tan H, Si X, Tian J, Teng W, Wang J, Liang Q, Bao Y, Li B, Liu R. 3D food printing: Applications of plant-based materials in extrusion-based food printing. Crit Rev Food Sci Nutr 2021; 62:7184-7198. [PMID: 33856247 DOI: 10.1080/10408398.2021.1911929] [Citation(s) in RCA: 18] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
Abstract
As an emerging digital production technology, 3D food printing intends to meet the demand for customized food design, personalized nutrition, simplification of the food supply chain system, and greater food material diversity. Most 3D food printing studies focus on the development of materials for extrusion-based food printing. Plant-based foods are essential for a healthy diet, and they are growing in popularity as their positive effects on human health gain wider recognition. The number of original studies on plant-based printable materials has increased significantly in the past few years. Currently, there is an absence of a comprehensive systematic review on the applications of plant-based materials in extrusion-based food printing. Thus, this review aims to provide a more intuitive overview and guidance for future research on 3D printing of plant-based materials. The requirements, classifications, and binding mechanisms of extrusion-based food printing materials are first summarized. Additionally, notable recent achievements and emerging trends involving the use of plant-based materials in extrusion-based food printing are reviewed across three categories, namely, hot-melt (e.g., chocolate), hydrogel, and soft (e.g., cereal- and fruit/vegetable-based) materials. Finally, the challenges facing 3D food printing technology as well as its future prospects are discussed.
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Affiliation(s)
- Mingshuang Wang
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Dongnan Li
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China.,Tianjin Jianfeng Natural Product R&D Co., Ltd, Huanghal Road W. 12th Avenue S. Tianjin Economic-Technological Development Area (TEDA), Tianjin, China
| | - Zhihuan Zang
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Xiyun Sun
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Hui Tan
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Xu Si
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Jinlong Tian
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Wei Teng
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Jiaxin Wang
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Qi Liang
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Yiwen Bao
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Bin Li
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China
| | - Ruihai Liu
- College of Food Science, Shenyang Agricultural University, Shenyang, China.,Key Laboratory of Healthy Food Nutrition and Innovative Manufacturing, Shenyang, China.,Department of Food Science, Cornell University, Ithaca, New York, USA
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34
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Thangalakshmi S, Arora VK, Kaur BP, Malakar S. Investigation on rice flour and jaggery paste as food material for extrusion‐based 3D printing. J FOOD PROCESS PRES 2021. [DOI: 10.1111/jfpp.15375] [Citation(s) in RCA: 14] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- S. Thangalakshmi
- Department of Food Engineering National Institute of Food Technology Entrepreneurship and Management Sonipat India
| | - Vinkel Kumar Arora
- Department of Food Engineering National Institute of Food Technology Entrepreneurship and Management Sonipat India
| | - Barjinder Pal Kaur
- Department of Food Engineering National Institute of Food Technology Entrepreneurship and Management Sonipat India
| | - Santanu Malakar
- Department of Food Engineering National Institute of Food Technology Entrepreneurship and Management Sonipat India
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35
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Jiang Q, Zhang M, Mujumdar AS. Novel evaluation technology for the demand characteristics of 3D food printing materials: a review. Crit Rev Food Sci Nutr 2021; 62:4669-4683. [PMID: 33523706 DOI: 10.1080/10408398.2021.1878099] [Citation(s) in RCA: 23] [Impact Index Per Article: 7.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Abstract
As a recently developed way of food manufacturing - 3D printing - is bringing about a revolution in the food industry. Rheological and mechanical properties of food material being printed are the determinants of their printability. Therefore, it is important to analyze the requirements of different 3D printing technologies on material properties and to evaluate the performance of the printed materials. In this review, the printing characteristics and classification of food materials are discussed. The four commonly used 3D printing techniques e.g. extrusion-based printing, selective sintering printing (SLS), binder jetting, and inkjet printing, are outlined along with suitable material characteristics required for each printing technique. Finally, recent technologies for evaluation of 3D printed products including low field nuclear magnetic resonance (LF-NMR), computer numerical simulation, applied reference material, morphological identification, and some novel instrumental analysis techniques are highlighted.
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Affiliation(s)
- Qiyong Jiang
- State Key Laboratory of Food Science and Technology, Jiangnan University, Wuxi, Jiangsu, China
- International Joint Laboratory on Food Safety, Jiangnan University, Wuxi, Jiangsu, China
| | - Min Zhang
- State Key Laboratory of Food Science and Technology, Jiangnan University, Wuxi, Jiangsu, China
- Jiangsu Province Key Laboratory of Advanced Food Manufacturing Equipment and Technology, Jiangnan University, Wuxi, Jiangsu, China
| | - Arun S Mujumdar
- Department of Bioresource Engineering, Macdonald Campus, McGill University, Montreal, Quebec, Canada
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36
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Interaction effect of phenolic compounds on Alaska Pollock skin gelatin and associated changes. Lebensm Wiss Technol 2020. [DOI: 10.1016/j.lwt.2020.110018] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/08/2023]
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