Separation of n-butane from soybean oil mixtures using membrane processes

Green and Sustainable Membranes: A review

Membranes are ubiquitous tools for modern water treatment technology that critically eliminate hazardous materials such as organic, inorganic, heavy metals, and biomedical pollutants. Nowadays, nano-membranes are of particular interest for myriad applications such as water treatment, desalination, ion exchange, ion concentration control, and several kinds of biomedical applications. However, this state-of-the-art technology suffers from some drawbacks, e.g., toxicity and fouling of contaminants, which makes the synthesis of green and sustainable membranes indeed safety-threatening. Typically, sustainability, non-toxicity, performance optimization, and commercialization are concerns centered on manufacturing green synthesized membranes. Thus, critical issues related to toxicity, biosafety, and mechanistic aspects of green-synthesized nano-membranes have to be systematically and comprehensively reviewed and discussed. Herein we evaluate various aspects of green nano-membranes in terms of their synthesis, characterization, recycling, and commercialization aspects. Nanomaterials intended for nano-membrane development are classified in view of their chemistry/synthesis, advantages, and limitations. Indeed, attaining prominent adsorption capacity and selectivity in green-synthesized nano-membranes requires multi-objective optimization of a number of materials and manufacturing parameters. In addition, the efficacy and removal performance of green nano-membranes are analyzed theoretically and experimentally to provide researchers and manufacturers with a comprehensive image of green nano-membrane efficiency under real environmental conditions.

Effect of different factors on treatment of oily wastewater by TiO2/Al2O3-PVDF ultrafiltration membrane

An ultrafiltration membrane developed by our research group was applied to treat simulated emulsified oil wastewater. ATR-FTIR, SEM, TEM, and Zeta potential analyzes demonstrated that the modified ultrafiltration membrane (MM) has excellent stability and anti-fouling capacity than origin membrane (OM), which possesses a pure water flux of 260 L·m^-2·h^-1 and oil/water (o/w) rejection of 98.5 ± 0.33%. Inorganic salt CaCl₂ has more considerable influence than MgSO₄ and NaCl under the same mass concentration in the two membranes UF process. Along with concentration increasing, flux sharply reduces; meanwhile, the rejection has an opposite trend. Moreover, permeation flux has a maximum value, and the rejection also gets its optimal state under neutral conditions during the pH value of 2-12. The membrane also exhibits excellent anti-fouling performance and anti- o/w adsorption properties with an adsorption rate below 0.8% compared with OM, which has an adsorption rate of nearly 2.1%, respectively. A kind of new UF membrane developed by our research group was applied to treat simulated o/w. ATR-FTIR, SEM, TEM, and Zeta potential analyzes demonstrated that PVDF-Al₂O₃/TiO₂ material has excellent stability and anti-fouling capacity. CaCl₂ has the greatest influence than MgSO₄ and NaCl under the same mass concentration. Moreover, permeation flux has maximum value and the rejection also gets its optimal state under neutral conditions during pH 2-12. The membrane also exhibits excellent anti-fouling performance and anti-O/W adsorption properties with adsorption rate below 0.8% compared with OM which has an adsorption rate nearly 2.1%, respectively.

Separation of microbial oil produced by Mortierella isabellina using polymeric membranes

The objective of this work was to concentrate, through a membrane separation process, the fatty acids from oil/solvent mixture. The oil was obtained by ultrasound-assisted extraction from freeze-dried cells of Mortierella isabellina. The concentration of the fatty acids was investigated using flat-sheet polymer membranes of ultrafiltration and nanofiltration. The effects of temperature and pressure were evaluated by the retention of the fatty acids. Oil retentions between 45.23 and 58.20% to ultrafiltration membrane and 43.50 and 56.00% to nanofiltration membrane were observed. The best condition for the ultrafiltration membrane was 4 bar and 40 °C and for nanofiltration membrane was 12 bar and 50 °C. The oil contains a high concentration of oleic acid and palmitic acid that is a desirable property for the biodiesel production. The results showed the applicability of this technology in the solvent recovery step whereas the oil recovered contains a high concentration of fatty acids.

Membrane Separation in Organic Liquid: Technologies, Achievements, and Opportunities

Membrane technology is one of the most promising technologies for separation and purification that is routinely and commercially employed in aqueous solutions. In comparison, its applications in organic solvents are severely underdeveloped mainly due to the poor stability of traditional polymer membranes in organic solvents. The emerging materials such as crosslinked polymers, covalent organic frameworks, metal-organic frameworks, conjugated microporous polymers, carbon molecular sieves, and graphene provide the solutions to address this problem. The membranes constructed with these novel materials show outstanding separation performance in regard to both high selectivity and solvent permeability, greatly pushing forward utilization of membrane technology in organic media. Here, an overview of the most important organic mixtures that need to be separated, the major separation processes adopted nowadays in organic solvents, and the recent progress in new developed membranes is provided.

Desolventizing of soybean oil/azeotrope mixtures using ceramic membranes

This work investigates the use of ceramic membranes with different molecular weight cut-offs (MWCOs: 5, 10 and 20 kDa) to desolventize azeotropic solvent mixtures (ethanol/n-hexane and isopropyl alcohol/n-hexane) from soybean oil/azeotrope micelles. Results show that a decrease in the MWCO of a membrane and an increase in the solvent mass ratio in the mixture resulted in a significant reduction in the permeate flux. The 20 kDa membrane presented the highest permeate flux, 80 and 60 kg/m²h for the soybean oil/n-hexane/isopropyl alcohol and soybean oil/n-hexane/ethanol azeotropes, respectively, for an oil to solvent ratio of 1:3 (w/w). The highest oil retention was found using the n-hexane/isopropyl alcohol azeotrope, around 25% in the membrane with the lowest MWCO, that is, 5 kDa. It is shown that the azeotropic mixtures provided intermediate characteristics compared to the original pure solvent behavior.

Simultaneous improvement in solvent permeability and deacidification of soybean oil by nanofiltration

In this paper, soybean oil deacidification and hexane removal using laboratory scale solvent resistance nanofiltration membranes based technique is presented. Composite nanofiltration membranes made of different polymers poly(vinylideneflouride) (PVDF), polydimethylsiloxane (SI), polycarbonate (PC), and glycerol were tested to remove the hexane and free fatty acid (FFA) from soybean oil/hexane miscella (oil feed solution 10, 25, and 35% w/w) at 20 bar of transmembrane pressure and 30 °C, in a dead-end filtration set up. All membranes tested showed low fouling phenomena and high stability in the presence of hexane throughout the membrane pre-treatment and permeation procedure. The PVDF-10SI-1PC membrane showed the best performance achieving a miscella permeability of L_m = 6.8 × 10^-6 L (h m bar)^-1, oil and FFA sieving efficiency of β_(oil) = 0.21(80% of oil rejection) and β_FFA = 2.43 (27% of FFA removal), respectively, at oil feed concentration of 25%. Apart from these specific properties, the PVDF-10SI-1PC membrane presented excellent mechanical and chemical resistances and low reversible fouling. The results demonstrate that membrane technology can attain a high efficiency in the simultaneous solvent recovery and deacidification of oil/hexane miscella commonly processed in the soybean oil industry.

Holographic detection of hydrocarbon gases and other volatile organic compounds

There is a need to develop sensors for real-time monitoring of volatile organic compounds (VOCs) and hydrocarbon gases in both external and indoor environments, since these compounds are of growing concern in human health and welfare. Current measurement technology for VOCs requires sophisticated equipment and lacks the prospect for rapid real-time monitoring. Holographic sensors can give a direct reading of the analyte concentration as a color change. We report a technique for recording holographic sensors by laser ablation of silver particles formed in situ by diffusion. This technique allows a readily available hydrophobic silicone elastomer to be transformed into an effective sensor for hydrocarbon gases and other volatile compounds. The intermolecular interactions present between the polymer and molecules are used to predict the sensor performance. The hydrophobicity of this material allows the sensor to operate without interference from water and other atmospheric gases and thus makes the sensor suitable for biomedical, industrial, or environmental analysis.

Continuous lipase-catalyzed production of fatty acid ethyl esters from soybean oil in compressed fluids

This work investigates the continuous production of fatty acid ethyl esters from soybean oil in compressed fluids, namely carbon dioxide, propane and n-butane, using immobilized Novozym 435 as catalyst. The experiments were performed in a packed-bed bioreactor evaluating the effects of temperature in the range of 30-70 degrees C, from 50 to 150 bar, oil to ethanol molar ratio of 1:6-1:18 and solvent to substrates mass ratio of 4:1-10:1. In contrast to the use of carbon dioxide and n-butane, results showed that lipase-catalyzed alcoholysis in a continuous tubular reactor in compressed propane might be a potential route to biodiesel production as high reaction conversions were achieved at mild temperature (70 degrees C) and pressure (60 bar) conditions in short reaction times.