Gas permeation parameters of mixed matrix membranes based on the polymer of intrinsic microporosity PIM-1 and the zeolitic imidazolate framework ZIF-8

Tuning MOF/polymer interfacial pore geometry in mixed matrix membrane for upgrading CO2 separation performance

The current paradigm considers the control of the MOF/polymer interface mostly for achieving a good compatibility between the two components to ensure the fabrication of continuous mixed-matrix metal-organic framework (MMMOF) membranes. Here, we unravel that the interfacial pore shape nanostructure plays a key role for an optimum molecular transport. The prototypical ultrasmall pore AlFFIVE-1-Ni MOF was assembled with the polymer PIM-1 to design a composite with gradually expanding pore from the MOF entrance to the MOF/polymer interfacial region. Concentration gradient-driven molecular dynamics simulations demonstrated that this pore nanostructuring enables an optimum guided path for the gas molecules at the MOF/polymer interface that decisively leads to an acceleration of the molecular transport all along the MMMOF membrane. This numerical prediction resulted in the successful fabrication of a [001]-oriented nanosheets AlFFIVE-1-Ni/PIM-1 MMMOF membrane exhibiting an excellent CO2 permeability, better than many MMMs, and ideally associated with a sufficiently high CO2/CH4 selectivity that makes this membrane very promising for natural gas/biogas purification.

Advancements in Gas Separation for Energy Applications: Exploring the Potential of Polymer Membranes with Intrinsic Microporosity (PIM)

Membrane-based Polymers of Intrinsic Microporosity (PIMs) are promising candidates for energy-efficient industrial gas separations, especially for the separation of carbon dioxide over methane (CO2/CH4) and carbon dioxide over nitrogen (CO2/N2) for natural gas/biogas upgrading and carbon capture from flue gases, respectively. Compared to other separation techniques, membrane separations offer potential energy and cost savings. Ultra-permeable PIM-based polymers are currently leading the trade-off between permeability and selectivity for gas separations, particularly in CO2/CH4 and CO2/N2. These membranes show a significant improvement in performance and fall within a linear correlation on benchmark Robeson plots, which are parallel to, but significantly above, the CO2/CH4 and CO2/N2 Robeson upper bounds. This improvement is expected to enhance the credibility of polymer membranes for CO2 separations and stimulate further research in polymer science and applied engineering to develop membrane systems for these CO2 separations, which are critical to energy and environmental sustainability. This review aims to highlight the state-of-the-art strategies employed to enhance gas separation performances in PIM-based membranes while also mitigating aging effects. These strategies include chemical post-modification, crosslinking, UV and thermal treatment of PIM, as well as the incorporation of nanofillers in the polymeric matrix.

Investigation of the effect of Ni and Cu variant MOF-74 in the Polydimethylsiloxane (PDMS)-based Mixed Matrix Membranes (MMMs) for efficient gas separation applications

Mixed matrix membranes (MMMs) containing metal-organic frameworks (MOFs) have been an emerging and promising membrane technology to contribute to different gas separation applications including carbon dioxide (CO2) and oxygen (O2) separation, because of their large surface areas and distinctive gas adsorption features. In this work, the fabrication process of Polydimethylsiloxane (PDMS)-based MMMs was reported, in which 0.5 to 2 wt.% of each type of (Cu, Ni)-based MOF-74 variants were incorporated into a PDMS matrix in order to achieve high CO2/N2, O2/N2, and CO2/O2 separation efficiency. These MMMs and their nanofillers (MOF-74) were extensively characterized using scanning electron microscopy (SEM) along with Energy Dispersive X-Ray (EDX) mapping, X-ray Diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), a single gas permeation testing system, and an ultimate tensile strength testing (UTS) unit in order to gain insight into their properties in relation to their gas separation performance. The 1 wt.% of both (Cu and Ni)-MOF-74@PDMS were selected as the most optimum MMMs due to their uniform morphology and enhanced tensile strength, which exhibited high CO2 permeabilities of 4432 Barrer (37.9% increase) and 4288 Barrer (33.5% increase), respectively. Furthermore, in the case of 1 wt.% Ni-MOF-74@PDMS, the CO2/N2, O2/N2, and CO2/O2 selectivities were also enhanced to 36.2 (141.6% increase), 3.2 (21.9% increase), and 11.25 (98.1% increase), respectively. While, in the case of 1 wt.% Cu-MOF-74@PDMS the CO2/N2 and O2/N2 selectivities showed an increment up-to 94.7 (531.5% increase) and 6.47 (145% increase), respectively, Whereas, at 0.5 wt.%, Cu-MOF-74@PDMS showed the best CO2/O2 selectivity of 25.26 (344.7% increase).

Amidoxime Modified UiO-66@PIM-1 Mixed-Matrix Membranes to Enhance CO2 Separation and Anti-Aging Performance

Mixed matrix membranes (MMMs) generally have some fatal defects, such as poor compatibility between the two phases leading to non-selective pores. In this work, PIM-1 was chosen as the polymer matrix, and UiO-66 modified with amidoxime (UiO-66-AO) was used as the filler to prepare the MMMs. In the MMMs, the amino and hydroxyl groups on UO-66-AO form a rich hydrogen bond network with the N and O atoms in the polymer PIM-1 chain to improve the compatibility between the polymer matrix and the filler. In addition, the selective adsorption of CO2 by the amidoxime group can promote the transport of CO2 in the membrane, which enhances the gas selectivity. The CO2 permeability and CO2/N2 selectivity of UiO-66-AO@PIM-1 MMMs are increased by 35.2% and 45.2% compared to pure PIM-1 membranes, reaching 7535.5 Barrer and 26.9, surpassing the Robeson Upper Bound (2008) and close to the 2019 Upper Bound. After 38 days of the aging experiment, the CO2 permeability is approximately 74% of the original. The results show that the addition of UiO-66-AO has an obvious effect on improving the aging properties of the membrane. The UiO-66-AO@PIM-1 MMMs have a bright prospect for CO2 separation in the future.

The Difference in Performance and Compatibility between Crystalline and Amorphous Fillers in Mixed Matrix Membranes for Gas Separation (MMMs)

An increasing number of high-performing gas separation membranes is reported almost on a daily basis, yet only a few of them have reached commercialisation while the rest are still considered pure research outcomes. This is often attributable to a rapid change in the performance of these separation systems over a relatively short time. A common approach to address this issue is the development of mixed matrix membranes (MMMs). These hybrid systems typically utilise either crystalline or amorphous additives, so-called fillers, which are incorporated into polymeric membranes at different loadings, with the aim to improve and stabilise the final gas separation performance. After a general introduction to the most relevant models to describe the transport properties in MMMs, this review intends to investigate and discuss the main advantages and disadvantages derived from the inclusion of fillers of different morphologies. Particular emphasis will be given to the study of the compatibility at the interface between the filler and the matrix created by the two different classes of additives, the inorganic and crystalline fillers vs. their organic and amorphous counterparts. It will conclude with a brief summary of the main findings.

Boosting membrane carbon capture via multifaceted polyphenol-mediated soldering

Advances in membrane technologies are significant for mitigating global climate change because of their low cost and easy operation. Although mixed-matrix membranes (MMMs) obtained via the combination of metal-organic frameworks (MOFs) and a polymer matrix are promising for energy-efficient gas separation, the achievement of a desirable match between polymers and MOFs for the development of advanced MMMs is challenging, especially when emerging highly permeable materials such as polymers of intrinsic microporosity (PIMs) are deployed. Here, we report a molecular soldering strategy featuring multifunctional polyphenols in tailored polymer chains, well-designed hollow MOF structures, and defect-free interfaces. The exceptional adhesion nature of polyphenols results in dense packing and visible stiffness of PIM-1 chains with strengthened selectivity. The architecture of the hollow MOFs leads to free mass transfer and substantially improves permeability. These structural advantages act synergistically to break the permeability-selectivity trade-off limit in MMMs and surpass the conventional upper bound. This polyphenol molecular soldering method has been validated for various polymers, providing a universal pathway to prepare advanced MMMs with desirable performance for diverse applications beyond carbon capture.

Recent Advances in Membrane-Based Biogas and Biohydrogen Upgrading

Biogas and biohydrogen, due to their renewable nature and zero carbon footprint, are considered two of the gaseous biofuels that will replace conventional fossil fuels. Biogas from anaerobic digestion must be purified and converted into high-quality biomethane prior to use as a vehicle fuel or injection into natural gas networks. Likewise, the enrichment of biohydrogen from dark fermentation requires the removal of CO2, which is the main pollutant of this new gaseous biofuel. Currently, the removal of CO2 from both biogas and biohydrogen is carried out by means of physical/chemical technologies, which exhibit high operating costs and corrosion problems. Biological technologies for CO2 removal from biogas, such as photosynthetic enrichment and hydrogenotrophic enrichment, are still in an experimental development phase. In this context, membrane separation has emerged as the only physical/chemical technology with the potential to improve the performance of CO2 separation from both biogas and biohydrogen, and to reduce investment and operating costs, as a result of the recent advances in the field of nanotechnology and materials science. This review will focus on the fundamentals, potential and limitations of CO2 and H2 membrane separation technologies. The latest advances on membrane materials for biogas and biohydrogen purification will be systematically reviewed.

Progress in Hybridization of Covalent Organic Frameworks and Metal-Organic Frameworks

Metal-organic frameworks (MOFs) and covalent organic frameworks (COFs) hybrid materials are a class of porous crystalline materials that integrate MOFs and COFs with hierarchical pore structures. As an emerging porous frame material platform, MOF/COF hybrid materials have attracted tremendous attention, and the field is advancing rapidly and extending into more diverse fields. Extensive studies have shown that a broad variety of MOF/COF hybrid materials with different structures and specific properties can be synthesized from diverse building blocks via different chemical reactions, driving the rapid growth of the field. The allowed complementary utilization of π-conjugated skeletons and nanopores for functional exploration has endowed these hybrid materials with great potential in challenging energy and environmental issues. It is necessary to prepare a "family tree" to accurately trace the developments in the study of MOF/COF hybrid materials. This review comprehensively summarizes the latest achievements and advancements in the design and synthesis of MOF/COF hybrid materials, including COFs covalently bonded to the surface functional groups of MOFs (MOF@COF), MOFs grown on the surface of COFs (COF@MOF), bridge reaction between COF and MOF (MOF+COF), and their various applications in catalysis, energy storage, pollutant adsorption, gas separation, chemical sensing, and biomedicine. It concludes with remarks concerning the trend from the structural design to functional exploration and potential applications of MOF/COF hybrid materials.

Side-Chain Length and Dispersity in ROMP Polymers with Pore-Generating Side Chains for Gas Separations

Bottlebrush polymers with flexible backbones and rigid side chains have shown ultrahigh CO₂ permeability and plasticization resistance for membrane-based gas separations. To date, this class of polymers has only been studied with polydisperse side chains. Herein, we report gas transport properties of a methoxy (OMe) functionalized polymer synthesized via ring-opening metathesis polymerization (ROMP) with uniform side-chain lengths ranging from n = 2 to 5 repeat units to elucidate the role of both side-chain length and dispersity on gas transport properties and plasticization resistance. As side-chain length increased, both Brunauer-Emmett-Teller (BET) surface area and gas permeability increased with minimal losses in gas selectivity. Increased plasticization resistance was also observed with increasing side-chain length, which can be attributed to increased interchain rigidity from longer side chains. Controlling the side-chain length provides an effective strategy to rationally control and optimize the performance of ROMP polymers for CO₂-based gas separations.

Gas Adsorption and Diffusion Behaviors in Interfacial Systems Composed of a Polymer of Intrinsic Microporosity and Amorphous Silica: A Molecular Simulation Study

We investigate the adsorption and diffusion behaviors of CO₂, CH₄, and N₂ in interfacial systems composed of a polymer of intrinsic microporosity (PIM-1) and amorphous silica using grand canonical Monte Carlo (GCMC) and molecular dynamics (MD) simulations. We build model systems of mixed matrix membranes (MMMs) with PIM-1 chains sandwiched between silica surfaces. Gas adsorption analysis using GCMC simulations shows that gas molecules are preferentially adsorbed in microcavities distributed near silica surfaces, resulting in an increase in the solubility coefficients of CO₂, CH₄, and N₂ compared to bulk PIM-1. In contrast, diffusion coefficients obtained from MD simulations and then calibrated using the dual-mode sorption model show different tendencies depending on gas species: CO₂ diffusivity decreases in MMMs compared to PIM-1, whereas CH₄ and N₂ diffusivities increase. These differences are attributed to competing effects of silica surfaces: the emergence of larger pores as a result of chain packing disruption, which enhances gas diffusion, and a quadrupole-dipole interaction between gas molecules and silica surface hydroxyl groups, which retards gas diffusion. The former has a greater impact on CH₄ and N₂ diffusivities, whereas the latter has a greater impact on CO₂ diffusivity due to the strong quadrupole-dipole interaction between CO₂ and surface hydroxyls. These findings add to our understanding of gas adsorption and diffusion behaviors in the vicinity of PIM-1/silica interfaces, which are unobtainable in experimental studies.

Rational design of mixed-matrix metal-organic framework membranes for molecular separations

Conventional separation technologies to separate valuable commodities are energy intensive, consuming 15% of the worldwide energy. Mixed-matrix membranes, combining processable polymers and selective adsorbents, offer the potential to deploy adsorbent distinct separation properties into processable matrix. We report the rational design and construction of a highly efficient, mixed-matrix metal-organic framework membrane based on three interlocked criteria: (i) a fluorinated metal-organic framework, AlFFIVE-1-Ni, as a molecular sieve adsorbent that selectively enhances hydrogen sulfide and carbon dioxide diffusion while excluding methane; (ii) tailoring crystal morphology into nanosheets with maximally exposed (001) facets; and (iii) in-plane alignment of (001) nanosheets in polymer matrix and attainment of [001]-oriented membrane. The membrane demonstrated exceptionally high hydrogen sulfide and carbon dioxide separation from natural gas under practical working conditions. This approach offers great potential to translate other key adsorbents into processable matrix.

Macroscale Conjugated Microporous Polymers: Controlling Versatile Functionalities Over Several Dimensions

Since discovered in 2007, conjugated microporous polymers (CMPs) have been developed for numerous applications including gas adsorption, sensing, organic and photoredox catalysis, energy storage, etc. While featuring abundant micropores, the structural rigidity derived from CMPs' stable π-conjugated skeleton leads to insolubility and thus poor processability, which severely limits their applicability, e.g., in CMP-based devices. Hence, the development of CMPs whose structure can not only be controlled on the micro- but also on the macroscale have attracted tremendous interest. In conventional synthesis procedures, CMPs are obtained as powders, but in recent years various bottom-up synthesis strategies have been developed, which yield CMPs as thin films on substrates or as hybrid materials, allowing to span length scales from individual conjugated monomers to micro-/macrostructures. This review surveys recent advances on the construction of CMPs into macroscale structures, including membranes, films, aerogels, sponges, and other architectures. The focus is to describe the underlying fabrication techniques and the implications which follow from the macroscale morphologies, involving new chemistry and physics in such materials for applications like molecular separation/filtration/adsorption, energy storage and conversion, photothermal transformation, sensing, or catalysis.

Mixed Matrix Membranes Based on Torlon® and ZIF-8 for High-Temperature, Size-Selective Gas Separations

Torlon^® is a thermally and plasticization-resistant polyamide imide characterized by low gas permeability at room temperature. In this work, we aimed at improving the polymer performance in the thermally-enhanced He/CO₂ and H₂/CO₂ separations, by compounding Torlon^® with a highly permeable filler, ZIF-8, to fabricate Mixed Matrix Membranes (MMMs). The effect of filler loading, gas size, and temperature on the MMMs permeability, diffusivity, and selectivity was investigated. The He permeability increased by a factor of 3, while the He/CO₂ selectivity decreased by a factor of 2, when adding 25 wt % of ZIF-8 at 65 °C to Torlon^®; similar trends were observed for the case of H₂. The MMMs permeability and size-selectivity were both enhanced by temperature. The behavior of MMMs is intermediate between the pure polymer and pure filler ones, and can be described with models for composites, indicating that such materials have a good polymer/filler adhesion and their performance could be tailored by acting on the formulation. The behavior observed is in line with previous investigations on MMMs based on glassy polymers and ZIF-8, in similar conditions, and indicates that ZIF-8 can be used as a polymer additive when the permeability is a controlling aspect, with a proper choice of loading and operative temperature.

Advanced strategies in Metal-Organic Frameworks for CO2 Capture and Separation

The continuous carbon dioxide (CO₂ ) gas emissions associated with fossil fuel production, valorization, and utilization are serious challenges to the global environment. Therefore, several developments of CO₂ capture, separation, transportation, storage, and valorization have been explored. Consequently, we documented a comprehensive review of the most advanced strategies adopted in metal-organic frameworks (MOFs) for CO₂ capture and separation. The enhancements in CO₂ capture and separation are generally achieved due to the chemistry of MOFs by controlling pore window, pore size, open-metal sites, acidity, chemical doping, post or pre-synthetic modifications. The chemistry of defects engineering, breathing in MOFs, functionalization in MOFs, hydrophobicity, and topology are the salient advanced strategies, recently reported in MOFs for CO₂ capture and separation. Therefore, this review summarizes MOF materials' advancement explaining different strategies and their role in the CO₂ mitigations. The study also provided useful insights into key areas for further investigations.

Effects of mesoporous silica particle size and pore structure on the performance of polymer-mesoporous silica mixed matrix membranes

The fabrication of mixed matrix membranes (MMMs) has been regarded as an effective and economic approach to enhance the gas permeability and selectivity properties of conventional polymeric membranes for gas separation applications. However, the poor compatibility between polymeric matrix and inorganic filler in MMMs could lead to the generation of interfacial defects resulting in reduced gas selectivity. In this work, with the aim of studying the effect of particle size and pore structure of the filler on the performance of the resultant MMMs, nano/micro sized spherical mesoporous silicas with 2D/3D pore structure (MCM-41 and MCM-48) were synthesized and selected as fillers for the preparation of polydimethylsiloxane (PDMS)-based MMMs. The separation properties of the membranes prepared were characterized by permeability measurements for nitrogen and organic vapors (C₃H₆ and n-C₄H₁₀). Compared with microsized particles, nanosized fillers have better dispersion in the polymer matrix which could minimize the formation of non-selective microvoids around the particles, leading to higher vapor/N₂ ideal selectivities of the MMMs, even at the high loading (15 wt%). Moreover, due to the conventional random packing orientation of the particles in the polymer, vapor permeation was severely hindered in the MMMs fabricated from mesoporous silica with 2D pore channels. The interface morphologies and gas diffusion paths in the MMMs have also been proposed. With an optimum loading of nanosized MCM-48 (3D pore structure), the vapor permeabilities and vapor/N₂ ideal selectivities of the MMMs were shown to increase simultaneously, compared with the neat polymer membrane.

The effects of filler particle size and pore structure on the gas separation performance of mixed matrix membranes were comprehensively investigated via elaborate synthesis of mesoporous silicas.

Photothermochemical Nanoassembly of 3D Porous Graphene and Palladium Nanoparticles for High-Performance Hydrogen Detection

Hybrid materials comprising graphene and palladium nanoparticles (PdNPs) are desirable for high-performance hydrogen detection because of the high specific surface area, electron mobility, and flexibility of graphene and the high electrochemical responsivity and reversibility of PdNPs. However, obtaining hybrid materials is energy-intensive and time-consuming. Here, a facile and rapid laser photothermochemical single-step processing method to synchronously produce a nanoassembly of three-dimensional porous graphene and PdNPs from polymer films is reported. Polymers with intrinsic microporosity show high solubility in volatile solvents and miscibility with inorganic materials, allowing the fabrication of homogeneous polymer films containing Pd ligands. The films are photothermally processed using a laser to generate a nanohybrid via photoinduced thermal and chemical processes. The nanohybrid exhibits four-times-enhanced electrical conductivity compared to plain porous graphene, high crystallinity, and coherent covalent metal bonds with a homogeneous size and distribution of PdNPs in hierarchical micro/meso/macroporous graphene structures, allowing high-performance hydrogen sensing (1 ppm) with outstanding mechanical reliability, flexibility, and durability upon bending and twisting. The nanoassembly is integrated with a wireless sensing platform, and hydrogen leakage (1 ppm) is detected using a smart phone. This laser-based nanomanufacturing of the nanoassembly can potentially be applied to wearable detector production platforms in the military and industry.

Recent Advances of Pervaporation Separation in DMF/H2O Solutions: A Review

N,N-dimethylformamide (DMF) is a commonly-used solvent in industry and pharmaceutics for extracting acetylene and fabricating polyacrylonitrile fibers. It is also a starting material for a variety of intermediates such as esters, pyrimidines or chlordimeforms. However, after being used, DMF can be form 5–25% spent liquors (mass fraction) that are difficult to recycle with distillation. From the point of view of energy-efficiency and environment-friendliness, an emergent separation technology, pervaporation, is broadly applied in separation of azeotropic mixtures and organic–organic mixtures, dehydration of aqueous–organic mixtures and removal of trace volatile organic compounds from aqueous solutions. Since the advances in membrane technologies to separate N,N-dimethylformamide solutions have been rarely reviewed before, hence this review mainly discusses the research progress about various membranes in separating N,N-dimethylformamide aqueous solutions. The current state of available membranes in industry and academia, and their potential advantages, limitations and applications are also reviewed.

Interfacial Design of Mixed Matrix Membranes via Grafting PVA on UiO-66-NH2 to Enhance the Gas Separation Performance

In this study, defect-free facilitated transport mixed matrix membrane (MMM) with high loading amount of UiO-66-NH2 nanoparticles as metal-organic frameworks (MOFs) was fabricated. The MOFs were covalently bonded with poly (vinyl alcohol) (PVA) to incorporate into a poly (vinyl amine) (PVAm) matrix solution. A uniform UiO-66-NH2 dispersion up to 55 wt.% was observed without precipitation and agglomeration after one month. This can be attributed to the high covalent interaction at interfaces of UiO-66-NH2 and PVAm, which was provided by PVA as a functionalized organic linker. The CO2 permeability and CO2/N2 and selectivity were significantly enhanced for the fabricated MMM by using optimal fabrication parameters. This improvement in gas performance is due to the strong impact of solubility and decreasing diffusion in obtained dense membrane to promote CO2 transport with a bicarbonate reversible reaction. Therefore, the highest amount of amine functional groups of PVAm among all polymers, plus the abundant amount of amines from UiO-66-NH2, facilitated the preferential CO2 permeation through the bicarbonate reversible reaction between CO2 and -NH2 in humidified conditions. XRD and FTIR were employed to study the MMM chemical structure and polymers-MOF particle interactions. Cross-sectional and surface morphology of the MMM was observed by SEM-EDX and 3D optical profilometer to detect the dispersion of MOFs into the polymer matrix and explore their interfacial morphology. This approach can be extended for a variety of polymer-filler interfacial designs for gas separation applications.

Porosimetry for Thin Films of Metal-Organic Frameworks: A Comparison of Positron Annihilation Lifetime Spectroscopy and Adsorption-Based Methods

Thin films of crystalline and porous metal-organic frameworks (MOFs) have great potential in membranes, sensors, and microelectronic chips. While the morphology and crystallinity of MOF films can be evaluated using widely available techniques, characterizing their pore size, pore volume, and specific surface area is challenging due to the low amount of material and substrate effects. Positron annihilation lifetime spectroscopy (PALS) is introduced as a powerful method to obtain pore size information and depth profiling in MOF films. The complementarity of this approach to established physisorption-based methods such as quartz crystal microbalance (QCM) gravimetry, ellipsometric porosimetry (EP), and Kr physisorption (KrP) is illustrated. This comprehensive discussion on MOF thin film porosimetry is supported by experimental data for thin films of ZIF-8.

Recovery of free volume in PIM-1 membranes through alcohol vapor treatment

Physical aging is currently a major obstacle for the commercialization of PIM-1 membranes for gas separation applications. A well-known approach to reversing physical aging effects of PIM-1 membranes at laboratory scale is soaking them in lower alcohols, such as methanol and ethanol. However, this procedure does not seem applicable at industrial level, and other strategies must be investigated. In this work, a regeneration method with alcohol vapors (ethanol or methanol) was developed to recover permeability of aged PIM-1 membranes, in comparison with the conventional soaking-in-liquid approach. The gas permeability and separation performance, before and post the regeneration methods, were assessed using a binary mixture of CO2 and CH4 (1:1, v:v). Our results show that an 8-hour methanol vapor treatment was sufficient to recover the original gas permeability, reaching a CO2 permeability > 7000 barrer.

Preparation of Amino-Functional UiO-66/PIMs Mixed Matrix Membranes with [bmim][Tf2N] as Regulator for Enhanced Gas Separation

Development of mixed matrix membranes (MMMs) with excellent permeance and selectivity applied for gas separation has been the focus of world attention. However, preparation of high-quality MMMs still remains a big challenge due to the lack of enough interfacial interaction. Herein, ionic liquid (IL)-modified UiO-66-NH₂ filler was first incorporated into microporous organic polymer material (PIM-1) to prepare dense and defect-free mixed matrix membranes via a coating modification and priming technique. IL [bmim][Tf₂N] not only improves the hydrophobicity of UiO-66-NH₂ and facilitates better dispersion of UiO-66-NH₂ nanoparticles into PIM-1 matrix, but also promotes the affinity between MOFs and polymer, sharply reducing interface non-selective defects of MMMs. By using this strategy, we can not only facilely synthesize high-quality MMMs ignoring non-selective interfacial voids, but also structurally regulate MOF nanoparticles in the polymer substrate and greatly improve interface compatibility and stability of MMMs. The method also gives suitable level of generality for fabrication of versatile defect-free MMMs based on different combination of MOFs and PIMs. The prepared UiO-66-NH₂@IL/PIM-1 membrane exhibited outstanding gas separation behavior with large CO₂ permeation of 8283.4 Barrer and high CO₂/N₂ selectivity of 22.5.

Superglassy Polymers to Treat Natural Gas by Hybrid Membrane/Amine Processes: Can Fillers Help?

Superglassy polymers have emerged as potential membrane materials for several gas separation applications, including acid gas removal from natural gas. Despite the superior performance shown at laboratory scale, their use at industrial scale is hampered by their large drop in gas permeability over time due to physical aging. Several strategies are proposed in the literature to prevent loss of performance, the incorporation of fillers being a successful approach. In this work, we provide a comprehensive economic study on the application of superglassy membranes in a hybrid membrane/amine process for natural gas sweetening. The hybrid process is compared with the more traditional stand-alone amine-absorption technique for a range of membrane gas separation properties (CO2 permeance and CO2/CH4 selectivity), and recommendations for long-term membrane performance are made. These recommendations can drive future research on producing mixed matrix membranes (MMMs) of superglassy polymers with anti-aging properties (i.e., target permeance and selectivity is maintained over time), as thin film nanocomposite membranes (TFNs). For the selected natural gas composition of 28% of acid gas content (8% CO2 and 20% H2S), we have found that a CO2 permeance of 200 GPU and a CO2/CH4 selectivity of 16 is an optimal target.

Boosting gas separation performance and suppressing the physical aging of polymers of intrinsic microporosity (PIM-1) by nanomaterial blending

In recent decades, polymers of intrinsic microporosity (PIMs), especially the firstly introduced PIM-1, have been actively explored for various membrane-based separation purposes and widely recognized as the next generation membrane materials of choice for gas separation due to their ultra-permeable characteristics. Unfortunately, the polymers suffer substantially the negative impacts of physical aging, a phenomenon that is primarily noticeable in high free volume polymers. The phenomenon occurs at the molecular level, which leads to changes in the physical properties, and consequently the separation performance and membrane durability. This review discusses the strategies that have been employed to manage the physical aging issue, with a focus on the approach of blending with nanomaterials to give mixed matrix membranes. A detailed discussion is provided on the types of materials used, their inherent properties, the effects on gas separation performance, and their benefits in the suppression of the aging problem.

Fabrication of a PVDF membrane with tailored morphology and properties via exploring and computing its ternary phase diagram for wastewater treatment and gas separation applications

We report a simple approach for tailoring the morphology of poly(vinylidene fluoride) (PVDF) membranes fabricated using a nonsolvent induced phase separation (NIPS) method that sustains both the hydrophilic and hydrophobic properties. Various membrane structures, i.e. skin layers and whole membrane structures as well, were obtained via an experimental method based on the obtained and computed ternary phase diagram. The nonsolvent interactions with polymer solution resulted in the different forms and properties of a surface layer of fabricated membranes that affected the overall transport of solvent and nonsolvent molecules inside and outside the bulk of the fabricated membranes. The resulting morphology and properties were confirmed using the 3D optical profiler, SEM, FT-IR and XRD methods. The effect of binary interaction parameters on the morphology of the fabricated membranes and on their separation performance was tested using water/oil mixture and gas separation. Both hydrophobic and hydrophilic properties of PVDF showed the excellent durable separation performance of the prepared membranes with 92% of oil separation and the maximum flux of 395 L h^-1 m^-2 along with 120 min of long-term stability. CO₂ separation from H₂, N₂, CH₄ and SF₆ gases was performed to further support the effect of tuned PVDF membranes with different micro/nanostructured morphologies. The gas performance demonstrated ultrahigh permeability and a several-fold greater than the Knudsen separation factor. The results demonstrate a facile and inexpensive approach can be successfully applied for the tailoring of the PVDF membranes to predict and design the resulting membrane structure.