Thin film nanocomposite forward osmosis membranes based on layered double hydroxide nanoparticles blended substrates

Inside-out templating: A strategy to decorate helical carbon nanotubes and 2D MoS2 on ethyl cellulose sponge for enhanced oil adsorption and oil/water separation

Ethyl cellulose (EC)-based composite sponges were developed for oil spillage treatment. The EC sponge surface was decorated with helical carbon nanotubes (HCNTs) and molybdenum disulfide (MoS2) (1 phr) using the inside-out sugar templating method. The inside surface of a sugar cube was coated with HCNTs and MoS2. After filling the sugar cube pores with EC and the subsequent sugar leaching, the decorating materials presented on the sponge surface. The EC/HCNT/MoS2 sponge had a high level of oil removal based on its adsorption capacity (41.68 g/g), cycled adsorption (∼75-79 %), separation flux efficiency (∼85-95 %), and efficiency in oil/water emulsion separation (92-94 %). The sponge maintained adsorption capacity in acidic, basic, and salty conditions, adsorbed oil under water, and functioned as an oil/water separator in a continuous pump-assisted system. The compressive stress and Young's modulus of the EC sponge increased following its decoration using HCNTs and MoS2. The composite sponge was robust based on cycled compression and was thermally stable up to ∼120 οC. Based on the eco-friendliness of EC, the low loading of HCNTs and MoS2, and sponge versatility, the developed EC/HCNT/MoS2 sponge should be good candidate for use in sustainable oil adsorption and separation applications.

Construction of self-repairing polyethersulfone membrane with high density hydrophilic microregions by two dimensional restricted channels for enhanced dyes/salts selective separation

Based on the dye/salts separation efficiency and membrane injury caused by serious pollution of dye/salts wastewater, this study constructed a 2D tight ultrafiltration membrane that could both solve the membrane injury problem and improve the dye/salts separation efficiency, the compatibility of good self-healing performance and penetration performance by 2D material magnesium-aluminum Layered double hydroxide (MgAl-LDH). The self-repairing of physical injury was achieved through the swelling effect of AMPS-PAN, this property was proved by permeate flux, the retention performance of salts in dye/salts solution, the comparison of scanning electron microscope (SEM), and the mechanical strength after physical injury. The healing of chemical injury occured through the reaction of CC and polyethersulfone chain breakage, which was confirmed by X-ray photoelectron spectroscopy (XPS), permeate flux, the retention performance of salts in dye/salts solution, and mechanical property. The high separation efficiency of dye/salts was achieved through 2D material MgAl-LDH, which was proved by separation selectivity ɑ. The compatibility of good self-healing performance and penetration performance was obtained by 2D material MgAl-LDH, which was proved by the penetration and self-healing performance. Morever, the membrane illustrated excellent both permeability and dye/sals separation efficiency, just like the permeate flux, the retention performance of sodium sulfate in methyl blue/sodium sulfate solution, the retention performance of Na2SO4 in methyl blue/Na2SO4 solution, the retention rate of methyl blue were 99.1 L/m2h, 12.5%, 7.9%, 97.7%, respectively. The results of pollution index and contact angle also proved that the membrane had anti-pollution performance.

Zwitterionic Tröger's Base Microfiltration Membrane Prepared via Vapor-Induced Phase Separation with Improved Demulsification and Antifouling Performance

The fouling of separation membranes has consistently been a primary factor contributing to the decline in membrane performance. Enhancing the surface hydrophilicity of the membrane proves to be an effective strategy in mitigating membrane fouling in water treatment processes. Zwitterionic polymers (containing an equimolar number of homogeneously distributed anionic and cationic groups on the polymer chains) have been used extensively as one of the best antifouling materials for surface modification. The conventional application of zwitterionic compounds as surface modifiers is intricate and inefficient, adding complexity and length to the membrane preparation process, particularly on an industrial scale. To overcome these limitations, zwitterionic polymer, directly used as a main material, is an effective method. In this work, a novel zwitterionic polymer (TB)-zwitterionic Tröger's base (ZTB)-was synthesized by quaternizing Tröger's base (TB) with 1,3-propane sultone. The obtained ZTB is blended with TB to fabricate microfiltration (MF) membranes via the vapor-induced phase separation (VIPS) process, offering a strategic solution for separating emulsified oily wastewater. Atomic force microscopy (AFM), scanning electron microscopy (SEM), water contact angle, and zeta potential measurements were employed to characterize the surface of ZTB/TB blended membranes, assessing surface morphology, charge, and hydrophilic/hydrophobic properties. The impact of varying ZTB levels on membrane surface morphology, hydrophilicity, water flux, and rejection were investigated. The results showed that an increase in ZTB content improved hydrophilicity and surface roughness, consequently enhancing water permeability. Due to the attraction of water vapor, the enrichment of zwitterionic segments was enriched, and a stable hydration layer was formed on the membrane surface. The hydration layer formed by zwitterions endowed the membrane with good antifouling properties. The proposed mechanism elucidates the membrane's proficiency in demulsification and the reduction in irreversible fouling through the synergistic regulation of surface charge and hydrophilicity, facilitated by electrostatic repulsion and the formation of a hydration layer. The ZTB/TB blended membranes demonstrated superior efficiency in oil-water separation, achieving a maximum flux of 1897.63 LMH bar-1 and an oil rejection rate as high as 99% in the oil-water emulsion separation process. This study reveals the migration behavior of the zwitterionic polymer in the membrane during the VIPS process. It enhances our comprehension of the antifouling mechanism of zwitterionic membranes and provides guidance for designing novel materials for antifouling membranes.

High-Performance Novel Polyoxometalate-LDH Nanocomposite-Modified Thin-Film Nanocomposite Forward Osmosis Membranes: A Study of Desalination and Antifouling Performance

Numerous investigations have focused on creating effective membranes for desalination in order to alleviate the water scarcity crisis. In this study, first, LDH nanoplates were synthesized and utilized to alter the surface of thin-film composite (TFC) membranes in the course of this investigation. Following that, a simple technique was used to produce a novel nanocomposite incorporating LDH layers and Na14(P2W18Co4O70)·28H2O polyoxometalate nanoparticles, resulting in the creation of a fresh variety of thin-film nanocomposite (TFN). The performance of all of the membranes acquired was examined in the process of forward osmosis (FO). The impact of the compounds that were prepared was assessed on the hydrophilicity, topology, chemical structure, and morphology of the active layer of polyamide (PA) through analysis methods such as atomic force microscopy (AFM), energy-dispersive X-ray (EDX), FTIR spectroscopy, powder X-ray diffraction (XRD), scanning electron microscopy (SEM), and water contact angle (WCA) goniometry. After evaluating the outcomes of both modified membrane types, it was observed that the membrane equipped with the nanocomposite modifier at a concentration of 0.01 wt % exhibited the highest water flux, measuring 46.6 LMH and selectivity of 0.23 g/L. This membrane was thus considered the best option. Furthermore, the membrane's ability to prevent fouling was examined, and the findings revealed an enhancement in its resistance to fouling in comparison to the filler-free membrane.

Membranes for Oil/Water Separation: A Review

Recent advancements in separation and membrane technologies have shown a great potential in removing oil from wastewaters effectively. In addition, the capabilities have improved to fabricate membranes with tunable properties in terms of their wettability, permeability, antifouling, and mechanical properties that govern the treatment of oily wastewaters. Herein, authors have critically reviewed the literature on membrane technology for oil/water separation with a specific focus on: 1) membrane properties and characterization, 2) development of various materials (e.g., organic, inorganic, and hybrid membranes, and innovative materials), 3) membranes design (e.g., mixed matrix nanocomposite and multilayers), and 4) membrane fabrication techniques and surface modification techniques. The current challenges and future research directions in materials and fabrication techniques for membrane technology applications in oil/water separation are also highlighted. Thus, this review provides helpful guidance toward finding more effective, practical, and scalable solutions to tackle environmental pollution by oils.

Modification of ultrafiltration membrane with antibacterial agent intercalated layered nanosheets: Toward superior antibiofouling performance for water treatment

Membrane fouling, especially biofouling induced by biofilm formation on membranes, can result in frequent cleaning or even replacement of membranes. Fabrication of membrane with excellent antibiofouling property is quite attractive due to its effectiveness and low-impact on the operation of membrane-based process. Herein, a cationic antibacterial agent, quaternary ammonium compound (QAC), was intercalated into the interlayer spaces of the MgAl layered double hydroxide (QAC/LDH) by self-assembly. The QAC/LDH composite was incorporated into polyethersulfone (PES) ultrafiltration (UF) membrane (PES-QLDH). The QAC/LDH enhanced the hydrophilicity, water flux, and resistance to organic fouling for the PES-QLDH membrane. The PES-QLDH membrane exhibited superior antibiofouling performance than the control PES membrane, with deposition of a thinner biofilm layer consisted of almost dead cells. The superior antibacterial activity inhibits the adhesion and growth of bacteria on the membrane surface, effectively retarding the formation of biofilms. Importantly, the synergistic effect of QAC and LDH in the PES-QLDH membrane resulted in a high biocidal activity based on both direct and indirect killing mechanisms. The PES-QLDH membrane maintained a stable and high antibacterial activity after several fouling-cleaning cycles. These results imply that the PES-QLDH membrane provides an effective and promising strategy for its long-term application in wastewater treatment.

Metal organic framework UiO-66 incorporated ultrafiltration membranes for simultaneous natural organic matter and heavy metal ions removal

In this work, a new type of UiO-66 incorporated polysulfone (PSf) ultrafiltration (UF) membranes was fabricated to enhance antifouling properties and heavy metal ions removal efficiency. The UF membranes incorporating different loadings of the UiO-66 filler were prepared via the classical phase inversion process. These membranes unveiled enhanced hydrophilicity, porosity, water uptake, zeta potential, mechanical strength, permeability, and HA removal ratios due to the incorporation of hydrophilic UiO-66 fillers. Particularly, HA rejection ratios were observed to be approximately 93% for all the modified membranes, which was attributed to electrostatic repulsion interactions between the hydrophilic groups of HA and UiO-66. Moreover, the antifouling abilities of the modified membranes were evaluated and found to be much better with a high flux recovery ratio (FRR) of about 88% when compared to the blank PSf membrane (only around 34%). Moreover, the UiO-66 incorporated membranes were highly-effective in the removal of contaminants like heavy metal ions (Sr²⁺, Pb²⁺, Cd²⁺, and Cr⁶⁺) and HA at the same time. Overall, the PSf UF membranes incorporating UiO-66 opened up a new avenue to enhance the membrane hydrophilicity, permeability, antifouling properties as well as heavy metal ions removal abilities.

Surface characterization of thin-film composite membranes using contact angle technique: Review of quantification strategies and applications

Thin-film composite (TFC) membranes are the most widely used membranes for low-cost and energy-efficient water desalination processes. Proper control over the three influential surface parameters, namely wettability, roughness, and surface charge, is vital in optimizing the TFC membrane surface and permeation properties. More specifically, the surface properties of TFC membranes are often tailored by incorporating novel special wettability materials to increase hydrophilicity and tune surface physicochemical heterogeneity. These essential parameters affect the membrane permeability and antifouling properties. The membrane surface characterization protocols employed to date are rather controversial, and there is no general agreement about the metrics used to evaluate the surface hydrophilicity and physicochemical heterogeneity. In this review, we surveyed and critically evaluated the process that emerged for understanding the membrane surface properties using the simple and economical contact angle analysis technique. Contact angle analysis allows the estimation of surface wettability, surface free energy, surface charge, oleophobicity, contact angle hysteresis, and free energy of interaction; all coordinatively influence the membrane permeation and fouling properties. This review will provide insights into simplifying the evaluation of membrane properties by contact angle analysis that will ultimately expedite the membrane development process by reducing the time and expenses required for the characterization to confirm the success and the impact of any modification.

Developing a Thin Film Composite Membrane with Hydrophilic Sulfonated Substrate on Nonwoven Backing Fabric Support for Forward Osmosis

This study describes the fabrication of sulfonated polyethersulfone (SPES) as a super-hydrophilic substrate for developing a composite forward osmosis (FO) membrane on a nonwoven backing fabric support. SPES was prepared through an indirect sulfonation procedure and then blended with PES at a certain ratio. Applying SPES as the substrate affected membrane properties, such as porosity, total thickness, morphology, and hydrophilicity. The PES-based FO membrane with a finger-like structure had lower performance in comparison with the SPES based FO membrane having a sponge-like structure. The finger-like morphology changed to a sponge-like morphology with the increase in the SPES concentration. The FO membrane based on a more hydrophilic substrate via sulfonation had a sponge morphology and showed better water flux results. Water flux of 26.1 L m⁻² h⁻¹ and specific reverse solute flux of 0.66 g L⁻¹ were attained at a SPES blend ratio of 50 wt % when 3 M NaCl was used as the draw solution and DI water as feed solution under the FO mode. This work offers significant insights into understanding the factors affecting FO membrane performance, such as porosity and functionality.

Strategies in Forward Osmosis Membrane Substrate Fabrication and Modification: A Review

Forward osmosis (FO) has been recognized as the preferred alternative membrane-based separation technology for conventional water treatment technologies due to its high energy efficiency and promising separation performances. FO has been widely explored in the fields of wastewater treatment, desalination, food industry and bio-products, and energy generation. The substrate of the typically used FO thin film composite membranes serves as a support for selective layer formation and can significantly affect the structural and physicochemical properties of the resultant selective layer. This signifies the importance of substrate exploration to fine-tune proper fabrication and modification in obtaining optimized substrate structure with regards to thickness, tortuosity, and porosity on the two sides. The ultimate goal of substrate modification is to obtain a thin and highly selective membrane with enhanced hydrophilicity, antifouling propensity, as well as long duration stability. This review focuses on the various strategies used for FO membrane substrate fabrication and modification. An overview of FO membranes is first presented. The extant strategies applied in FO membrane substrate fabrications and modifications in addition to efforts made to mitigate membrane fouling are extensively reviewed. Lastly, the future perspective regarding the strategies on different FO substrate layers in water treatment are highlighted.

Improving the Selectivity of ZIF-8/Polysulfone-Mixed Matrix Membranes by Polydopamine Modification for H2/CO2 Separation

Gas separation membranes are essential for the capture, storage, and utilization (CSU) of CO₂, especially for H₂/CO₂separation. However, both glassy and rubbery polymer membranes lead a relatively poor selectivity for H₂/CO₂ separation because the differences in kinetic diameters of these gases are small. The present study establishing the mixed matrix membranes (MMMs) consist of a nano-sized zeolitic imidazolate frameworks (ZIF-8) blended with the polysulfone (PSf) asymmetric membranes. The gas transport properties (H₂, CO₂, N₂, and CH₄) of MMMs with a ZIF-8 loading up to 10 wt% were tested and showing significant improvement on permeance of the light gases (e.g., H₂ and CO₂). Moreover, the depositional polydopamine (PDA) layer further enhanced the ideal H₂/CO₂ selectivity, and the PDA-modified MMMs approach the Robeson upper bound of H₂/CO₂ separation membranes. Hence, the PDA post-modification strategy can effectively repair the defects of MMMs and improved the H₂/CO₂selectivity.

Sol-Gel Synthesis and Characterization of Coatings of Mg-Al Layered Double Hydroxides

In this study, new synthetic approaches for the preparation of thin films of Mg-Al layered double hydroxides (LDHs) have been developed. The LDHs were fabricated by reconstruction of mixed-metal oxides (MMOs) in deionized water. The MMOs were obtained by calcination of the precursor gels. Thin films of sol-gel-derived Mg-Al LDHs were deposited on silicon and stainless-steel substrates using the dip-coating technique by a single dipping process, and the deposited film was dried before the new layer was added. Each layer in the preparation of the Mg-Al LDH multilayers was separately annealed at 70 °C or 300 °C in air. Fabricated Mg-Al LDH coatings were characterized by X-ray diffraction (XRD) analysis, scanning electron microscopy (SEM), and atomic force microscopy (AFM). It was discovered that the diffraction lines of Mg3Al LDH thin films are sharper and more intensive in the sample obtained on the silicon substrate, confirming a higher crystallinity of synthesized Mg3Al LDH. However, in both cases the single-phase crystalline Mg-Al LDHs have formed. To enhance the sol-gel processing, the viscosity of the precursor gel was increased by adding polyvinyl alcohol (PVA) solution. The LDH coatings could be used to protect different substrates from corrosion, as catalyst supports, and as drug-delivery systems in medicine.

Development of Copper-Aluminum Layered Double Hydroxide in Thin Film Nanocomposite Nanofiltration Membrane for Water Purification Process

This study aims to fabricate a thin film composite (TFC) membrane, modified with copper-aluminium layered double hydroxide (LDH) nanofillers via interfacial polymerization technique for nanofiltration (NF) processes. It was found that Cu-Al LDH nanofillers possessed layered structured materials with typical hexagonal plate-like shape and positive surface charge. The study revealed that TFN membrane exhibits a relatively smooth surface and a less nodular structure compared to pristine TFC membrane. The contact angle of TFN progressively decreased from 54.1° to 37.25°, indicating enhancement in surface hydrophilicity. Moreover, the incorporation of LDH nanofillers resulted in a less negative membrane as compared to the pristine TFC membrane. The best NF performance was achieved by TFN2 membrane with 0.1° of Cu-Al LDH loading and a water flux of 7.01 Lm-2h-1.bar. The addition of Cu-Al LDH resulted in excellent single salt rejections of Na2SO4 (96.8%), MgCl2 (95.6%), MgSO4 (95.4%), and NaCl (60.8%). The improvement in anti-fouling properties of resultant TFN membranes can be observed from the increments of pure water flux recovery and normalized water flux by 14% and 25% respectively. The findings indicated that Cu-Al LDH is a promising material in tailoring membrane surface properties and fouling resistance. The modification of the LDH-filled TFN membrane shows another alternative to fabricating a high-performance composite membrane, especially for water softening and partial desalination process.

Performance evaluation of interfacial polymerisation-fabricated aquaporin-based biomimetic membranes in forward osmosis

Aquaporins play a promising role in the fabrication of high-performance biomimetic membranes. Interfacial polymerisation is a promising strategy for synthesizing aquaporin-based membranes. In this study, robust and high-performance aquaporin-based biomimetic membranes were successfully fabricated by interfacial polymerisation, and the membrane separation performance and interfacial polymerisation method were systematically evaluated. The effects of modification methods on the performance of aquaporins-based biomimetic membranes, including sodium hypochlorite and thermal post-treatment, protein-to-lipid ratio, liposome concentration and the addition arrangement of aquaporins were also investigated. Morphological observation suggested that the introduced proteoliposomes were completely embedded in the polyamide layer and that their spherical shape was preserved. Sodium hypochlorite post-treatment and thermal treatment were beneficial in improving the water flux and salt rejection of the resultant membrane without sacrificing the aquaporin activity. The biomimetic membranes had a high water flux and salt rejection, which were almost twice that of the control membranes, after aquaporin-based proteoliposomes were incorporated with an appropriated protein-to-lipid ratio and liposome concentration. The addition arrangement of aquaporins during the interfacial polymerisation procedure significantly influence the obtained membrane's structure. Lastly, this article introduces valuable and systematic research on interfacial polymerisation fabricated aquaporin-based biomimetic membranes with outstanding separation performance.

Aquaporins play a promising role in the fabrication of high-performance biomimetic membranes.

Metal-Organic Framework Nanocomposite Thin Films with Interfacial Bindings and Self-Standing Robustness for High Water Flux and Enhanced Ion Selectivity

Metal-organic framework (MOF)-based materials are promising candidates for a range of separation applications. However, the fabrication of self-standing MOF-based thin films remains challenging. Herein, a facile solution casting strategy is developed for fabricating UiO-66 nanocomposite thin films (UiO66TFs) with thicknesses down to ∼400 nm. Nanosizing UiO-66 and incorporating sulfonated polysulfone additives render high dispersity and interfacial bindings between MOFs and polymer matrices, so UiO66TFs are more mechanically robust and thermally stable than their pure-polymer counterparts. Enhanced microporosity with sub-nanometer pore sizes of the self-standing membranes enables the direct translation of UiO-66-based sorption and ion-sieving properties, thus increasing water flux and separation performance (Na₂SO₄ rejection of 94-96%) under hydraulic pressure-driven processes and eliminating internal concentration polarization in osmotic pressure-driven processes. Enhanced separation performances are achieved with water/Na₂SO₄ permselectivity of 13.5 L g^-1 and high osmotic water permeability up to 1.41 L m^-2 h^-1 bar^-1, providing 3-fold higher water/Na₂SO₄ permselectivity and 56-fold-higher water flux than polymer membranes for forward osmosis.