Ultrathin mixed matrix membranes containing two-dimensional metal-organic framework nanosheets for efficient CO 2 /CH 4 separation

Nanosheets of a Layered Metal-Organic Framework for Separation of CO2/CH4 using Mixed Matrix Membranes

Mixed matrix membranes represent an important technology for gas separations. Nanosheets of metal-organic framework (MOF) materials of high aspect ratio and size-selective gas transport properties have the potential to promote the efficient mixing of components to form membranes for gas separation. Herein, we report a bottom-up synthesis of extended sheets of kagomé (kgm) topology, kgmt-Bu, via the linkage of [Cu2(O2CR)4] paddlewheels with 5-tert-butylisophthalic acid. The growth of the layered structure can be controlled by the choice of solvent and modulator. Nanosheets of kgmt-Bu of average thickness of 20 nm and aspect ratio of 40 to 50 can be obtained, and the sieving effect of the channels in kgmt-Bu boost the efficient separation of CO2 over CH4. A mixed matrix membrane comprising kgmt-Bu nanosheets with Matrimid shows a 32% enhancement in CO2/CH4 selectivity compared with the membrane incorporating the MOF in the particulate form.

Recent advances in the interfacial engineering of MOF-based mixed matrix membranes for gas separation

The membrane process stands as a promising and transformative technology for efficient gas separation due to its high energy efficiency, operational simplicity, low environmental impact, and easy up-and-down scaling. Metal-organic framework (MOF)-polymer mixed matrix membranes (MMMs) combine MOFs' superior gas-separation performance with polymers' processing versatility, offering the opportunity to address the limitations of pure polymer or inorganic membranes for large-scale integration. However, the incompatibility between the rigid MOFs and flexible polymer chains poses a challenge in MOF MMM fabrication, which can cause issues such as MOF agglomeration, sedimentation, and interfacial defects, substantially weakening membrane separation efficiency and mechanical properties, particularly gas separation. This review focuses on engineering MMMs' interfaces, detailing recent strategies for reducing interfacial defects, improving MOF dispersion, and enhancing MOF loading. Advanced characterisation techniques for understanding membrane properties, specifically the MOF-polymer interface, are outlined. Lastly, it explores the remaining challenges in MMM research and outlines potential future research directions.

New generation mixed matrix membrane for CO2 separation: Transition from binary to quaternary mixed matrix membrane

Contemporary advances in material development associated with membrane gas separation refer to the cost-effective fabrication of high-performance, defect-free mixed matrix membranes (MMMs). For clean energy production, natural gas purification, and CO2 capture from flue gas systems, constituting a functional integration of polymer matrix and inorganic filler materials find huge applications. The broad domain of research and development of MMMs focused on the selection of appropriate materials, inexpensive membrane fabrication, and comparative study with other gas separation membranes for real-world applications. This study addressed a comprehensive review of the advanced MMMs wrapping various facets of membrane material selection; polymer and filler particle morphology and compatibility between the phases and the relevance of several fillers in the assembly of MMMs are analyzed. Further, the research on binary MMMs, their problems, and solutions to overcome these challenges have also been discussed. Finally, the future directions and scope of work on quaternary MMM are scrutinized in the article.

Interfacing metal organic frameworks with polymers or carbon-based materials: from simple to hierarchical porous and nanostructured composites

In the past few years, metal organic frameworks (MOFs) have been assembled with (bio)polymers and a series of carbon-based materials (graphene, graphene oxide, carbon nanotubes, carbon quantum dots, etc.) leading to a wide range of composites differing in their chemical composition, pore structure and functionality. The objective was mainly to overcome the limitations of MOFs in terms of mechanical properties, chemical stability and processability while imparting novel functionality (electron conductivity, (photo)catalytic activity, etc.) and hierarchical porosity. These composites were considered for numerous applications including gas/liquid adsorption and separation, (photo)catalysis, biomedicine, energy storage, conversion and so on. The performance of such composites depends strongly on their microstructural and physico-chemical properties which are mainly driven by the chemical strategies used to design and process such composites. In this perspective article, we propose to cover this topic and provide a useful survey of recent progress in the synthesis and design of MOFs-carbon material composites. This article will describe the development of composites with increasing complexity in terms of porous architecture, spatial structuration and organisation, and functionality.

Recent advances in surface-mounted metal-organic framework thin film coatings for biomaterials and medical applications: a review

Coatings of metal-organic frameworks (MOFs) have potential applications in surface modification for medical implants, tissue engineering, and drug delivery systems. Therefore, developing an applicable method for surface-mounted MOF engineering to fabricate protective coating for implant tissue engineering is a crucial issue. Besides, the coating process was desgined for drug infusion and effect opposing chemical and mechanical resistance. In the present review, we discuss the techniques of MOF coatings for medical application in both in vitro and in vivo in various systems such as in situ growth of MOFs, dip coating of MOFs, spin coating of MOFs, Layer-by-layer methods, spray coating of MOFs, gas phase deposition of MOFs, electrochemical deposition of MOFs. The current study investigates the modification in the implant surface to change the properties of the alloy surface by MOF to improve properties such as reduction of the biofilm adhesion, prevention of infection, improvement of drugs and ions rate release, and corrosion resistance. MOF coatings on the surface of alloys can be considered as an opportunity or a restriction. The presence of MOF coatings in the outer layer of alloys would significantly demonstrate the biological, chemical and mechanical effects. Additionally, the impact of MOF properties and specific interactions with the surface of alloys on the anti-microbial resistance, anti-corrosion, and self-healing of MOF coatings are reported. Thus, the importance of multifunctional methods to improve the adhesion of alloy surfaces, microbial and corrosion resistance and prospects are summarized.

Adsorptive Membranes Incorporating Ionic Liquids (ILs), Deep Eutectic Solvents (DESs) or Graphene Oxide (GO) for Metal Salts Extraction from Aqueous Feed

Water scarcity is a significant concern, particularly in arid regions, due to the rapid growth in population, industrialization, and climate change. Seawater desalination has emerged as a conventional and reliable solution for obtaining potable water. However, conventional membrane-based seawater desalination has drawbacks, such as high energy consumption resulting from a high-pressure requirement, as well as operational challenges like membrane fouling and high costs. To overcome these limitations, it is crucial to enhance the performance of membranes by increasing their efficiency, selectivity, and reducing energy consumption and footprint. Adsorptive membranes, which integrate adsorption and membrane technologies, offer a promising approach to address the drawbacks of standalone membranes. By incorporating specific materials into the membrane matrix, composite membranes have demonstrated improved permeability, selectivity, and reduced pressure requirements, all while maintaining effective pollutant rejection. Researchers have explored different adsorbents, including emerging materials such as ionic liquids (ILs), deep eutectic solvents (DESs), and graphene oxide (GO), for embedding into membranes and utilizing them in various applications. This paper aims to discuss the existing challenges in the desalination process and focus on how these materials can help overcome these challenges. It will also provide a comprehensive review of studies that have reported the successful incorporation of ILs, DESs, and GO into membranes to fabricate adsorptive membranes for desalination. Additionally, the paper will highlight both the current and anticipated challenges in this field, as well as present prospects, and provide recommendations for further advancements.

A roadmap to enhance gas permselectivity in metal-organic framework-based mixed-matrix membranes

Performing gas separation at high efficiency with minimum energy input and reduced carbon footprint is a major challenge. While several separation methods exist at various technology readiness levels, porous membrane-based separation is considered as a disruptive technology. To attain sustainability and required efficiency, different approaches of membrane design have been explored. However, the selectivity-permeation trade-off and membrane aging have restricted further advancement. In this regard, a new generation composite made of organic polymers and metal-organic framework (MOF) fillers shows substantial promise. Organic polymer matrix allows easy processibility, but it has poor permselectivity for gas molecules. Metal-organic frameworks are excellent sieving materials; however, they suffer from poor processibility issues. A combination of these two components makes an ideal sieving membrane, which can potentially outnumber the existing energy intensive distillation strategies. In this perspective, we have discussed key indices that regulate gas permselectivity by a careful selection of the existing literature. While the target gas flux and selectivity values have been a part of many previous reviews and articles, we have presented a concise discussion on the interface design of the MOF-polymer membrane, morphology, and orientation control of MOF fillers in the matrix. Following this, a future roadmap to overcome challenges related to MOF-polymer interfacial defects is outlined.

Ultrathin membranes to sieve gases

Mixed-matrix membranes could enable gas separation for carbon capture.

Metal-Organic Framework Membrane Hybridized with Graphitic Materials for Gas Separation

Metal-organic frameworks (MOFs) are an exceptional class of crystalline materials that have been extensively used to fabricate membranes for various applications such as gas separation, ion transport, and desalination due to their well-defined pore structure, chemical features, and simple synthesis process. The incorporation of graphitic carbon materials in MOFs has garnered significant attention as it can provide abundant nucleation sites and modulate gas transport by influencing the orientation or rigidity of MOF crystals without changing their porous structure. This review insights of previous studies utilizing graphene, graphene oxide, carbon nanotubes, and graphene nanoribbons for MOF-based gas separation membranes, particularly focusing on polycrystalline MOF membrane hybridization with graphitic materials. We also briefly discuss the use of carbon/MOF hybrid materials for preparing mixed matrix membranes.

The Difference in Performance and Compatibility between Crystalline and Amorphous Fillers in Mixed Matrix Membranes for Gas Separation (MMMs)

An increasing number of high-performing gas separation membranes is reported almost on a daily basis, yet only a few of them have reached commercialisation while the rest are still considered pure research outcomes. This is often attributable to a rapid change in the performance of these separation systems over a relatively short time. A common approach to address this issue is the development of mixed matrix membranes (MMMs). These hybrid systems typically utilise either crystalline or amorphous additives, so-called fillers, which are incorporated into polymeric membranes at different loadings, with the aim to improve and stabilise the final gas separation performance. After a general introduction to the most relevant models to describe the transport properties in MMMs, this review intends to investigate and discuss the main advantages and disadvantages derived from the inclusion of fillers of different morphologies. Particular emphasis will be given to the study of the compatibility at the interface between the filler and the matrix created by the two different classes of additives, the inorganic and crystalline fillers vs. their organic and amorphous counterparts. It will conclude with a brief summary of the main findings.

Advances in metal-organic framework-based membranes

Membrane-based separations have garnered considerable attention owing to their high energy efficiency, low capital cost, small carbon footprint, and continuous operation mode. As a class of highly porous crystalline materials with well-defined pore systems and rich chemical functionalities, metal-organic frameworks (MOFs) have demonstrated great potential as promising membrane materials over the past few years. Different types of MOF-based membranes, including polycrystalline membranes, mixed matrix membranes (MMMs), and nanosheet-based membranes, have been developed for diversified applications with remarkable separation performances. In this comprehensive review, we first discuss the general classification of membranes and outline the historical development of MOF-based membranes. Subsequently, particular attention is devoted to design strategies for MOF-based membranes, along with detailed discussions on the latest advances on these membranes for various gas and liquid separation processes. Finally, challenges and future opportunities for the industrial implementation of these membranes are identified and outlined with the intent of providing insightful guidance on the design and fabrication of high-performance membranes in the future.

A Combined Experimental and Computational Study on the Adsorption Sites of Zinc-Based MOFs for Efficient Ammonia Capture

Ammonia (NH₃) is a common pollutant mostly derived from pig manure composting under humid conditions, and it is absolutely necessary to develop materials for ammonia removal with high stability and efficiency. To this end, metal–organic frameworks (MOFs) have received special attention because of their high selectivity of harmful gases in the air, resulting from their large surface area and high density of active sites, which can be tailored by appropriate modifications. Herein, two synthetic metal–organic frameworks (MOFs), 2-methylimidazole zinc salt (ZIF-8) and zinc-trimesic acid (ZnBTC), were selected for ammonia removal under humid conditions during composting. The two MOFs, with different organic linkers, exhibit fairly distinctive ammonia absorption behaviors under the same conditions. For the ZnBTC framework, the ammonia intake is 11.37 mmol/g at 298 K, nine times higher than that of the ZIF-8 framework (1.26 mmol/g). In combination with theoretical calculations, powder XRD patterns, FTIR, and BET surface area tests were conducted to reveal the absorption mechanisms of ammonia for the two materials. The adsorption of ammonia on the ZnBTC framework can be attributed to both physical and chemical adsorption. A strong coordination interaction exists between the nitrogen atom from the ammonia molecule and the zinc atom in the ZnBTC framework. In contrast, the absorption of ammonia in the ZIF-8 framework is mainly physical. The weak interaction between the ammonia molecule and the ZIF-8 framework mainly results from the inherent severely steric hindrance, which is related to the coordination mode of the imidazole ligands and the zinc atom of this framework. Therefore, this study provides a method for designing promising MOFs with appropriate organic linkers for the selective capture of ammonia during manure composting.

Two-dimensional heterostructures built from ultrathin CeO2 nanosheet surface-coordinated and confined metal-organic frameworks with enhanced stability and catalytic performance

Two-dimensional (2D) metal-organic framework (MOF) based heterostructures will be greatly advantageous to enhance catalytic performance because they increase the contact surface and charge transfer. Herein, a novel 2D heterostructure named CeO2@NiFe-MOFs, in which monolayer NiFe-MOFs is coordinated with ceria (CeO2) to improve catalytic and stability performance, is successfully constructed by the strategy of in situ growth on the surface of ultrathin CeO2 nanosheets being functionalized with monolayer carboxylic acid groups. The 2D heterostructure possesses a sandwich structure, where monolayer NiFe-MOFs are coordinated to both the top and bottom surface of CeO2 nanosheets via joining carboxylic acid groups. In particular, CeO2 with robust coordination plays a significant role in the anchoring of carboxylic acid groups and binding strength of heterostructures. The 2D CeO2@NiFe-MOF heterostructure with a joint effect of metal-ligand coordination not only presents good structural stability but also significantly enhances the oxygen evolution reaction (OER) efficiencies in comparison to bare NiFe-MOFs, achieving a current density of 20 mA cm-2 at a low overpotential of 248 mV as well as durability for at least 40 h. Meanwhile, the electronics, optics, band gap energy and local strains of CeO2 decorated with 2D NiFe-MOFs are different to the properties of bare CeO2. Our study on the construction of an ultrathin CeO2 surface-coordinated and confined MOF layer may pave a new way for novel 2D MOF composites/heterostructures or multi-functional 2D CeO2 materials to be used in energy conversion or other fields.

Advances and challenges in the development of nanosheet membranes

The development of highly efficient separation membranes utilizing emerging materials with controllable pore size and minimized thickness could greatly enhance the broad applications of membrane-based technologies. Having this perspective, many studies on the incorporation of nanosheets in membrane fabrication have been conducted, and strong interest in this area has grown over the past decade. This article reviews the development of nanosheet membranes focusing on two-dimensional materials as a continuous phase, due to their promising properties, such as atomic or nanoscale thickness and large lateral dimensions, to achieve improved performance compared to their discontinuous counterparts. Material characteristics and strategies to process nanosheet materials into separation membranes are reviewed, followed by discussions on the membrane performances in diverse applications. The review concludes with a discussion of remaining challenges and future outlook for nanosheet membrane technologies.

PIM-1/Holey Graphene Oxide Mixed Matrix Membranes for Gas Separation: Unveiling the Role of Holes

PIM-1/holey graphene oxide (GO) mixed matrix membranes (MMMs) have been prepared and their gas separation performance for CO₂/CH₄ mixtures assessed. Nanopores have been created in the basal plane of gas-impermeable GO by chemical etching reactions, and the resulting holey flakes have been further chemically functionalized, either with octadecylamine (ODA) or with PIM-1 moieties, to aid their dispersion in PIM-1. It is found that nanopores barely promote gas transport through the graphene-like nanofiller for fresh membranes (tested right after preparation); however, the prepared hybrid PIM-1/holey GO membranes exhibit higher CO₂ permeability and CO₂/CH₄ selectivity than the pure polymer membrane 150 days after preparation and 13 and 15% higher CO₂ permeability for filler contents of 0.1% of octadecylamine-functionalized holey GO and 1% of (PIM-1)-functionalized holey GO, respectively. The most significant improvement is observed for the mitigation of physical aging, as MMMs using 10% of (PIM-1)-functionalized holey GO nanofillers are capable of maintaining up to 70% of their initial CO₂ permeability after 150 days, whereas only 53% is kept for pure PIM-1 after the same period. The gas permeability of the nanofiller has been rationalized with the aid of the Maxwell-Wagner-Sillars equation.

Two-dimensional MOFs: Design & Synthesis and Applications

For the past few years, two-dimensional materials have attracted widespread attention owing to their special properties and potential applications. It is well-known that graphene, transition metal disulfide compounds (TMDC), carbon nitride, transition metal carbonitrides (Mxenes), silene and hexagonal boron nitride are typical two-dimensional materials. Compared with these traditional two-dimensional materials, two-dimensional MOF is favored by numerous researchers because of its unique structure. Based on the unique metal ion and organic ligand coordination of MOF and two-dimensional layered structure, the applications of two-dimensional MOF were getting serious, including catalysis, supercapacitor, gas adsorption/separation, sensors and so on. This review presents a relatively comprehensive summary of the design & synthesis and applications of two-dimensional MOF over the past few years. Furthermore, the opportunities and challenges have been discussed to supply a promising prospect to this field.

Influence of Spin Coating Parameters on Gas Transport Properties of Thin-Film Composite Membranes

The influence of casting centrifugation process parameters, such as a rotation speed (ω), the amount of the film-forming solution (V), and its concentration (C) on transport properties of composite membranes were investigated. A number of composite membranes based on poly (1-trimethylsilylpropyne) (PTMSP) and micro- (MFFK-1) and ultrafiltration (UFFK) membranes were obtained using the spin-coating method. For the first time, an unexpected dependence of permeance and ideal selectivity on rotation speed had been discovered: the thickness of the selective layer decreases from 3.0 to 1.0 μm for MFFK-1 and from 1.7 to 1.1 μm for UFFK with an increase of spin coater rotation speed from 500 to 3000 rpm. However, the gas permeance of composite membranes in the range of 500–2000 rpm was reduced due to an increase of a penetration depth of PTMSP into a support layer porous structure (estimated by the EDX method). The permeance of the PTMSP/UFFK membranes was higher than PTMSP/MFFK-1 membranes due to a thinner selective layer and a lower penetration depth of polymer solution into the pores of the support. The highest CO₂/N₂ selectivity values were achieved as 5.65 ± 0.9 at CO₂ permeance 5600 ± 1000 GPU for PTMSP/UFFK membranes (C_PTMSP = 0.35%, V_solution = 1 mL, ω = 1000 rpm), and 6.1 ± 0.5 at CO₂ permeance 4090 ± 500 GPU for PTMSP/MFFK-1 membranes (C_PTMSP = 0.35%, V_solution = 1 mL, ω = 2000 rpm).

Recent Progress in Mixed-Matrix Membranes for Hydrogen Separation

Membrane separation is a compelling technology for hydrogen separation. Among the different types of membranes used to date, the mixed-matrix membranes (MMMs) are one of the most widely used approaches for enhancing separation performances and surpassing the Robeson upper bound limits for polymeric membranes. In this review, we focus on the recent progress in MMMs for hydrogen separation. The discussion first starts with a background introduction of the current hydrogen generation technologies, followed by a comparison between the membrane technology and other hydrogen purification technologies. Thereafter, state-of-the-art MMMs, comprising emerging filler materials that include zeolites, metal-organic frameworks, covalent organic frameworks, and graphene-based materials, are highlighted. The binary filler strategy, which uses two filler materials to create synergistic enhancements in MMMs, is also described. A critical evaluation on the performances of the MMMs is then considered in context, before we conclude with our perspectives on how MMMs for hydrogen separation can advance moving forward.

Preparation of Amino-Functional UiO-66/PIMs Mixed Matrix Membranes with [bmim][Tf2N] as Regulator for Enhanced Gas Separation

Development of mixed matrix membranes (MMMs) with excellent permeance and selectivity applied for gas separation has been the focus of world attention. However, preparation of high-quality MMMs still remains a big challenge due to the lack of enough interfacial interaction. Herein, ionic liquid (IL)-modified UiO-66-NH₂ filler was first incorporated into microporous organic polymer material (PIM-1) to prepare dense and defect-free mixed matrix membranes via a coating modification and priming technique. IL [bmim][Tf₂N] not only improves the hydrophobicity of UiO-66-NH₂ and facilitates better dispersion of UiO-66-NH₂ nanoparticles into PIM-1 matrix, but also promotes the affinity between MOFs and polymer, sharply reducing interface non-selective defects of MMMs. By using this strategy, we can not only facilely synthesize high-quality MMMs ignoring non-selective interfacial voids, but also structurally regulate MOF nanoparticles in the polymer substrate and greatly improve interface compatibility and stability of MMMs. The method also gives suitable level of generality for fabrication of versatile defect-free MMMs based on different combination of MOFs and PIMs. The prepared UiO-66-NH₂@IL/PIM-1 membrane exhibited outstanding gas separation behavior with large CO₂ permeation of 8283.4 Barrer and high CO₂/N₂ selectivity of 22.5.

Impact of structure, doping and defect-engineering in 2D materials on CO2 capture and conversion

2D material based strategies for adsorption and conversion of CO2 to value-added products.

Cross-Linked Mixed-Matrix Membranes Using Functionalized UiO-66-NH2 into PEG/PPG-PDMS-Based Rubbery Polymer for Efficient CO2 Separation

Mixed-matrix membranes (MMMs) with an ideal polymer-filler interface and high gas separation performance are very challenging to fabricate because of incompatibility between the fillers and the polymer matrix. This work provides a simple technique to prepare a series of cross-linked MMMs (xMMM@n) by covalently attaching UiO-66-NB metal-organic frameworks (MOFs) within the PEG/PPG-PDMS copolymer matrix via ring-opening metathesis polymerization and in situ membrane casting. The norbornene-modified MOF (UiO-66-NB) is successfully copolymerized and dispersed homogeneously into a PEG/PPG-PDMS matrix because of very fast polymer formation and strong covalent interaction between MOFs and the rubbery polymer. A significant improvement in gas permeability is achieved in membranes up to a 5 wt % MOF loading compared to the pristine polymer membrane without affecting selectivity. The CO₂/N₂ separation performance of xMMM@1, xMMM@3, and xMMM@5 with 1, 3, and 5 wt % MOF loading, respectively, surpassed Robeson's 2008 upper bound. In addition, the best performing membrane, xMMM@3 (P_CO2 = 585 Barrer and CO₂/N₂ ∼53), approaches the 2019 upper bound, indicating that the cross-linked MMMs (xMMM@n) are very promising for CO₂ separation from flue gas. The experimental results of our study were evaluated and are supported by theoretical data obtained using the Maxwell model for MMMs. Moreover, the developed MMMs, xMMM@ns, displayed outstanding antiplasticization performance at pressures of up to 25 atm and very stable antiaging performance for up to 11 months with good temperature switching behaviors.