Fouling mechanism of hydrophobic polytetrafluoroethylene (PTFE) membrane by differently charged organics during direct contact membrane distillation (DCMD) process: An especial interest in the feed properties

Elucidating biofouling development and succession in membrane distillation using treated effluent

Biofouling in membrane distillation (MD) has several repercussions, including reduced efficiency of the MD process and limiting membrane life. Additionally, the evaluation of MD biofouling using treated effluents from wastewater treatment plants remains an unexplored area. Thus, biofouling formation and development in a long term MD process (15 days) using treated effluent from a wastewater treatment plant was explored in this study. The results revealed that flux decline occurred in four phases: i) initial decline (0-1 d), ii) gradual decline (1-5 d), iii) progressive decline (5-10 d), and iv) rapid decline (10-15 d). Liquid Chromatography-Organic Carbon Detection (LC-OCD) analysis demonstrated that the treated effluent contained humic-like substances, which deposited on the membrane surface in phase 1. Whereas biopolymers development on the membrane surface in phase 2 and 3 was linked to biofouling. Microbial community analysis revealed that the initial colonisers were predominantly thermophilic bacteria, which were different from the microbial community of the treated effluent. The biofilm-forming bacteria included Schlegelella, Meiothermus, and Vulcaniibacterium. These microorganisms proliferate and release excessive extracellular polymeric substances (EPS), leading to the development of mature biofilm on membrane surface. This helped in the deposition of organics and inorganics from the bulk feed, which led to microbial community succession in phase 4 with the emergence of the Kallotenue genus. The results suggested that organic substances and microbial communities on membrane surface at different stages in a long-term MD process had a significant influence on MD performance for high-quality wastewater reuse.

Enhanced membrane fouling by microplastics during nanofiltration of secondary effluent considering secretion, interaction and deposition of extracellular polymeric substances

Microplastic (MP) has been found to influence membrane fouling during microfiltration/ultrafiltration processes in direct and indirect ways by acting as fouling components and changing microbial activities, respectively. However, there is no relevant research about the contribution of MPs to nanofiltration membrane fouling. In this study, for the first time, the impacts of MPs on membrane fouling during the nanofiltration of secondary effluent (SE) were systematically investigated from the perspective of bacterial extracellular polymeric substances (EPS) secretion, their interaction with coexisting pollutants and also deposition. Membrane flux behaviors indicate that MPs simultaneously aggravated the short-term and long-term membrane fouling resistance of nanofiltration by 46 % and 27 %, respectively. ATR-FTIR, XPS and spectrophotometry spectra demonstrate that the deteriorated membrane fouling by MPs directly resulted from the increased accumulation of protein-like, polysaccharides-like and humic-like substances on membranes. EEM spectra further confirmed that MPs preferred to induce serious cake layers, which dominated membrane flux decline but hindered pore fouling. According to CLSM and SEM-EDS mappings, MPs in SE could stimulate microbial activities and then aggravate EPS secretion, after which their interaction with Ca2+ was also enhanced in bulk solution. The cross-linker nets could promote the deposition of other unlinked pollutants on membranes. Besides, MPs could weaken the rejection of certain dissolved organic matters (from 57 % to 52 % on the 50th day of filtration) by aggravating cake-enhanced concentration polarization (CECP), but improved the average removal of inorganic salts from 58 % to 63 % by improving their back diffusion through cake layers. Based on these analyses, the mechanisms of MP-enhanced membrane fouling during the nanofiltration of SE can be thoroughly revealed.

Electrically conductive membrane distillation via an alternating current operation for zero liquid discharge

Membrane distillation (MD) shows promise for achieving high salinity treatment and zero liquid discharge (ZLD) compared to conventional water treatment processes due to its unique characteristics, including low energy consumption and high resulting water quality. However, performance degradation due to fouling and scaling under high recovery conditions remains a challenge, particularly considering the need to control both cations and anions for maximum scaling mitigation. Accordingly, in this study, alternating current (AC) operation for electrically conductive membrane distillation (ECMD) is newly proposed, based on its potential for controlling both cations and anions, in contrast to conventional direct current (DC) operation. Systematic experiments and theoretical analysis show that water recovery in ECMD can be increased by 27% through AC operation. The proposed modification and effective AC operation of ECMD increase the practicality of using MD in desalination for a high recovery rate, perhaps even for ZLD.

Plasma-Induced Superhydrophobicity as a Green Technology for Enhanced Air Gap Membrane Distillation

Superhydrophobicity has only recently become a requirement in membrane fabrication and modification. Superhydrophobic membranes have shown improved flux performance and scaling resistance in long-term membrane distillation (MD) operations compared to simply hydrophobic membranes. Here, we introduce plasma micro- and nanotexturing followed by plasma deposition as a novel, dry, and green method for superhydrophobic membrane fabrication. Using plasma micro- and nanotexturing, commercial membranes, both hydrophobic and hydrophilic, are transformed to superhydrophobic featuring water static contact angles (WSCA) greater than 150° and contact angle hysteresis lower than 10°. To this direction, hydrophobic polytetrafluoroethylene (PTFE) and hydrophilic cellulose acetate (CA) membranes are transformed to superhydrophobic. The superhydrophobic PTFE membranes showed enhanced water flux in standard air gap membrane distillation and more stable performance compared to the commercial ones for at least 48 h continuous operation, with salt rejection >99.99%. Additionally, their performance and high salt rejection remained stable, when low surface tension solutions containing sodium dodecyl sulfate (SDS) and NaCl (down to 35 mN/m) were used, showcasing their antiwetting properties. The improved performance is attributed to superhydrophobicity and increased pore size after plasma micro- and nanotexturing. More importantly, CA membranes, which are initially unsuitable for MD due to their hydrophilic nature (WSCA ≈ 40°), showed excellent performance with stable flux and salt rejection >99.2% again for at least 48 h, demonstrating the effectiveness of the proposed method for wetting control in membranes regardless of their initial wetting properties.

Understanding the membrane fouling control process at molecular level in the heated persulfate activation- membrane distillation hybrid system

Sulfate radical (SO₄^●-) based advanced oxidation is considered as a promising pretreatment strategy to degrade organic pollutants and thereby mitigate the membrane fouling in the membrane process. In this study, heat-activated persulfate (PS) activation was integrated with the membrane distillation (MD) process for the alleviation of membrane fouling in treatment of wastewater treatment plant (WWTP) secondary effluent and surface water. In-depth understanding of the molecular fate during membrane fouling control process was performed by using a non-targeted screening method of two-dimensional gas chromatography-time-of-flight mass spectrometry (GC × GC-TOF-MS) coupling with multiple characterizations. It was found that the heat-activated PS activation pretreatment could effectively degrade the dissolved organic matter (DOM) and change its molecular conformation, wherein the relative abundance of oxygen-containing substances was remarkably increased through oxygenation reactions. Moreover, the refractory organics with higher molecular weight (MW) and unsaturation degree were more inclined to be destroyed, following by partial mineralization during pretreatment process. It was also identified that oxygen-deficient compounds and the molecular formulas featuring higher double bond equivalent (DBE) values and lower MW tended to be deposited on the membrane surface to cause the membrane fouling. In particular, the aliphatic substances were the predominant components irrespective of membrane foulant samples from secondary effluent or surface water. Meanwhile, the complexation between organic compounds and high valence cations as well as the precipitation of inorganics were restrained owing to the reduction of DOM concentration and the transformation of molecular structure, consequently leading to reduced membrane fouling. This study is believed to further provide new insight into the membrane fouling control mechanism at molecular level.

Slippery Mechanism for Enhancing Separation and Anti-fouling of the Superhydrophobic Membrane in a Water-in-Oil Emulsion: Evaluating Water Adhesion of the Membrane Surface

Water removal from water-in-oil emulsions with superhydrophobic microporous membranes is an important industrial process, where the interface property between the membrane and feed becomes critical. Here, superhydrophobic isotactic polypropylene (iPP) microporous membranes with the "lotus effect" and "rose-petal effect" were prepared via utilizing micromolding phase separation, where the former surface exhibited a water contact angle of 153° and a sliding angle of 3.2°, while the latter surface exhibited a water contact angle of 151° and adhesive characteristics. Surface topography and wettability analysis revealed that surface hydrophobicity and water adhesion could be improved by reducing the periodic distance and diameter and increasing the height of the micron-scale structure. When treating both water-in-oil emulsions and water-in-oil emulsions containing BSA pollutants, the iPP membrane with the "lotus effect" was superior to that with the "rose-petal effect" in terms of oil permeate flux, separation efficiency, anti-fouling ability, and recyclability (20 cycles). To explain this phenomenon, a "slippery" mechanism was introduced that correlated the sliding angle to the slippery surface of the iPP membrane with the "lotus effect" and its anti-water adhesion property. This work proposed a theoretical platform for investigating the effect of water adhesion on superhydrophobic membranes in terms of oil-water separation efficiency and anti-fouling ability, thereby providing a definite basis for preparing superhydrophobic membranes with efficient separation and fouling resistance capabilities.

Reduction and Elimination of Humic Acid Fouling in Air Sparged Membrane Distillation Using Nanocarbon Immobilized Membrane

In this paper, we present the treatment of humic acid solution via carbon nanotube immobilized membrane (CNIM) distillation assisted by air sparging (AS). Carbon nanotubes offer excellent hydrophobicity to the modified membrane surface and actively transport water vapor molecules through the membrane to generate higher vapor flux and better rejection of humic acid. The introduction of air sparging in the membrane distillation (MD) system has changed the humic substance fouling by changing the colloidal behavior of the deposits. This modified MD system can sustain a higher run time of separation and has enhanced the evaporation efficiency by 20% more than the regular membrane distillation. The air sparging has reduced the deposition by 30% in weight and offered lesser fouling of membrane surface even after a longer operating cycle. The water vapor flux increased with temperature and decreased as the volumetric concentrating factor (VCF) increased. The mass transfer coefficient was found to be the highest for the air sparged—carbon nanotube immobilized membrane (AS-CNIM) integrated membrane distillation. While the highest change in mass transfer coefficient (MTC) was found for polytetrafluoroethylene (PTFE) membrane with air sparging at 70 °C.

Seasonal shift of water quality in China Yangtze River and its impacts on membrane fouling development during the drinking water supply by membrane distillation system

Membrane distillation (MD) technique is increasingly regarded as a promising process for drinking water supply and wastewater treatment owing to its great water purification and usage of renewable energy. Like other membrane separation processes, the membrane fouling issue is widely considered as the main obstacle for real applications of large-scale MD systems. Feedwater characteristics, as the predominant factors for membrane fouling layer formation, mostly determined the membrane fouling trend of MD. Thus the impacts of seasonal shifts of initial feedwater quality on the MD membrane fouling were detailedly researched in this study, and the biofilm development mechanism was especially explored. The bacterial community structure of membrane biofilms was clearly clarified in MD runs of Yangtze River waters that collected in four seasons. The results revealed that the winter run posed a quite sharp flux drop, while a relatively milder flux decline behaviour was seen for other groups despite of the higher bacteria concentration of initial feedwaters. The poorer water quality in winter induced the establishment of a rather thick biofilm on the MD membrane, in which the biofilm-forming bacteria (Gammaproteobacteria and Alphaproteobacteria) and organic matters (EPS) were remarkably observed. Comparatively, a relatively thin biofilm containing abundant live cells and fewer organics finally formed in summer and autumn runs, causing a mitigated flux decline trend. Hence, it can be inferred that the membrane flux decline of MD was likely to be more sensitive to the organic attachment on the membrane in comparison with the bacteria adhesion. Finally, a three-phase pretreatment method was suggested for MD fouling control, including heating course, sterilization course, and filtration course.

A Systematic Study of Ammonia Recovery from Anaerobic Digestate Using Membrane-Based Separation

Ammonia recovery from synthetic and real anaerobic digestates was accomplished using hydrophobic flat sheet membranes operated with H₂SO₄ solutions to convert ammonia into ammonium sulphate. The influence of the membrane material, flow rate (0.007, 0.015, 0.030 and 0.045 m³ h⁻¹) and pH (7.6, 8.9, 10 and 11) of the digestate on ammonia recovery was investigated. The process was carried out with a flat sheet configuration at a temperature of 35 °C and with a 1 M, or 0.005 M, H₂SO₄ solution on the other side of the membrane. Polytetrafluoroethylene membranes with a nominal pore radius of 0.22 µm provided ammonia recoveries from synthetic and real digestates of 84.6% ± 1.0% and 71.6% ± 0.3%, respectively, for a membrane area of 8.6 × 10⁻⁴ m² and a reservoir volume of 0.5 L, in 3.5 h with a 1 M H₂SO₄ solution and a recirculation flow on the feed side of the membrane of 0.030 m³ h⁻¹. NH₃ recovery followed first order kinetics and was faster at higher pHs of the H₂SO₄ solution and recirculation flow rate on the membrane feed side. Fouling resulted in changes in membrane surface morphology and pore size, which were confirmed by Atomic Force Microscopy and Air Displacement Porometry.

Organic Fouling Impact in a Direct Contact Membrane Distillation System Treating Wastewater: Experimental Observations and Modeling Approach

This study aims to investigate the effect of operational conditions on organic fouling occurring in a direct contact membrane distillation (DCMD) system used to treat wastewater. A mixed solution of sodium alginate (SA) and bovine serum albumin (BSA) was used as a feed solution to simulate polysaccharides and proteins, respectively, assumed as the main organic foulants. The permeate flux was observed at two feed temperatures 35 and 50 °C, as well as three feed solution pH 4, 6, and 8. Higher permeate flux was observed for higher feed temperature, which allows higher vapor pressure. At higher pH, a smaller particle size was detected with lower permeate flux. A mathematical model based on mass balance was developed to simulate permeate flux with time by assuming (i) the cake formation controlled by attachment and detachment of foulant materials and (ii) the increase in specific cake resistance, the function of the cake porosity, as the main mechanisms controlling membrane fouling to investigate the fouling mechanism responsible of permeate flux decline. The model fitted well with the experimental data with R² superior to 0.9. High specific cake resistance fostered by small particle size would be responsible for the low permeate flux observed at pH 8.

A Critical Review of Membrane Wettability in Membrane Distillation from the Perspective of Interfacial Interactions

Hydrophobic membranes used in membrane distillation (MD) systems are often subject to wetting during long-term operation. Thus, it is of great importance to fully understand factors that influence the wettability of hydrophobic membranes and their impact on the overall separation efficiency that can be achieved in MD systems. This Critical Review summarizes both fundamental and applied aspects of membrane wetting with particular emphasis on interfacial interaction between the membrane and solutes in the feed solution. First, the theoretical background of surface wetting, including the relationship between wettability and interfacial interaction, definition and measurement of contact angle, surface tension, surface free energy, adhesion force, and liquid entry pressure, is described. Second, the nature of wettability, membrane wetting mechanisms, influence of membrane properties, feed characteristics and operating conditions on membrane wetting, and evolution of membrane wetting are reviewed in the context of an MD process. Third, specific membrane features that increase resistance to wetting (e.g., superhydrophobic, omniphobic, and Janus membranes) are discussed briefly followed by the comparison of various cleaning approaches to restore membrane hydrophobicity. Finally, challenges with the prevention of membrane wetting are summarized, and future work is proposed to improve the use of MD technology in a variety of applications.

Membrane processes

This literature review provides a review for publications in 2018 and 2019 and includes information membrane processes findings for municipal and industrial applications. This review is a subsection of the annual Water Environment Federation literature review for Treatment Systems section. The following topics are covered in this literature review: industrial wastewater and membrane. Bioreactor (MBR) configuration, membrane fouling, design, reuse, nutrient removal, operation, anaerobic membrane systems, microconstituents removal, membrane technology advances, and modeling. Other sub-sections of the Treatment Systems section that might relate to this literature review include the following: Biological Fixed-Film Systems, Activated Sludge, and Other Aerobic Suspended Culture Processes, Anaerobic Processes, and Water Reclamation and Reuse. This publication might also have related information on membrane processes: Industrial Wastes, Hazardous Wastes, and Fate and Effects of Pollutants.

Probing protein-induced membrane fouling with in-situ attenuated total reflectance fourier transform infrared spectroscopy and multivariate curve resolution-alternating least squares

Proteins are one of the major contributors to membrane fouling. The interaction between proteins and the polymer membrane at the molecular level is essential for the alleviation/prevention of membrane fouling, but remains unclear. In this work, time-dependent in-situ attenuated total reflectance Fourier transform infrared spectroscopy is applied to investigate the interaction process between two model proteins, bovine serum albumin and lysozyme, and the poly(vinylidene fluoride) (PVDF) membrane. Multivariate curve resolution-alternating least squares is integrated with two-dimensional correlation spectroscopy analysis to resolve the membrane-induced conformational changes of proteins. The multivariate curve resolution-alternating least squares analysis reveals a two-step process in the protein-membrane interaction and provides the kinetics of the conformational transition, which aids the segmentation of the spectral dataset. By applying two-dimensional correlation spectroscopy analysis to different groups of the time-dependent spectra, the sequential order of the secondary structural changes of proteins is determined. The proteins initially undergo unfolding transition to a more open, less structured state, which appears to be triggered by the hydrophobic membrane surface. Afterwards, the proteins become aggregated with the high anti-parallel β-sheet content, aggravating the membrane fouling. The conformational transition process of proteins was also confirmed by the atomic force microscopic images and quartz crystal microbalance measurement. Overall, this work provides an in-depth understanding of the interaction between proteins and the membrane surface, which is helpful for the development of membrane anti-fouling strategies.

Effect of salt and metal accumulation on performance of membrane distillation system and microbial community succession in membrane biofilms

Membrane distillation (MD) works as a potential technology for the "zero liquid discharge" water treatment owing to its high concentration brine tolerance. The continuous accumulation of salts and metals in the MD system during the "zero liquid discharge" water treatment inevitably posed remarkable impacts on the biofilm formation as well as the MD performance. Hence, the biofouling mechanism of MD was deeply researched in this study with an emphasis on the roles of salt-stress (NaCl) and metal-stress (Zn and Fe) in biofilm development. The membrane flux decline of MD was effectively mitigated by the appearance of NaCl and ZnO, while that was significantly aggravated under the metal-stress of Fe. Considering the serious membrane scaling caused by NaCl crystals, a sharp flux decline was seen for the NaCl group during the later stage of MD operation. Basing on the 16S rDNA and 16S rRNA analysis, heat-stress, salt-stress, and metal-stress all posed certain impacts on the biofouling development in the MD system, and a more remarkable influence was observed for metal-stress. Under the salt-stress from NaCl, a thin biofilm containing high biovolume of dead cells finally formed, in which the bacterial community mainly consisted of halotolerant and thermophile species. Owing to the Zn²⁺-stress and oxidation-stress mechanisms of ZnO, the bacteria in the MD system were largely dead and live bacterial community in biofilms was dominated by some gram-negative species. Under the metal-stress from Fe, a rather thick biofilm containing higher biovolume of live cells clearly developed, in which the prevailing species could secret large amounts of EPS and accumulate metabolites around cells as biological surfactants, inducing aggravated membrane biofouling and high risk of membrane wetting.

Mechanism of biofilm formation on a hydrophobic polytetrafluoroethylene membrane during the purification of surface water using direct contact membrane distillation (DCMD), with especial interest in the feed properties

The impact of feed water quality on biofilm formation during membrane distillation (MD) was investigated in this study, particularly emphasizing the interrelationship between organics, salts, and microbes. Two types of typical natural surface waters in Nanjing, China, were chosen as feed solutions for long-term MD operation, including the Qinhuai River and Xuanwu Lake. The biofilms that developed under different feed water qualities exhibited distinct Foulant compositions and structures, causing different flux decline trends for the MD system. Accordingly, two typical patterns of biofilm formation were suggested for the MD operation of the two different kinds of surface waters in this study. Organics from a primal feed solution and dead bacteria were the key to the establishment of a biofilm on the membrane, and this needs to be effectively removed from the MD system through pre-treatment and process control strategies. Finally, a feasible strategy for MD biofouling control was suggested.

Conductive thin film nanocomposite forward osmosis membrane (TFN-FO) blended with carbon nanoparticles for membrane fouling control

Membrane fouling in forward osmosis (FO) significantly affects water flux and membrane life, which restricts the further development of FO. In this work, carbon nanoparticles were blended in polyethersulfone (PES) to prepare a conductive thin film nanocomposite (TFN) FO membrane to control the membrane fouling in FO processes. The membrane containing 4 wt% carbon exhibited an optimum performance with water flux of 14.0 and 17.2 LMH for FO (active layer for FS) and PRO (active layer for DS) modes, respectively, using DI water as feed solution and 1 M NaCl as draw solution and electrical conductivity of 170.1 mS/m. Dynamic antifouling experiments showed that, compared with no voltage applied, the water flux decline of surface charged TFN-FO membrane was significantly retarded. For CaSO₄, BSA and LYS as model contaminants, the water fluxes were improved by 31%, 13% and 7% under the voltages of +1.7 V, -1.7 V and +1.7 V, respectively. Moreover, the charged membrane is more effective in relieving the initial membrane fouling, and contaminant-contaminant interactions mechanism dominates the formation of further membrane fouling processes. Therefore, for contaminants with different charge conditions, customizing membrane surface charges is a feasible and promising approach for controlling membrane fouling in situ method.

Desalination brine disposal methods and treatment technologies - A review

Brine, also known as concentrate, is the by-product of the desalination process that has an adverse impact on the environment due to its high salinity. Hence, viable and cost-effective brine management systems are needed to reduce environmental pollution. Currently, various disposal methods have been practiced, including surface water discharge, sewer discharge, deep-well injection, evaporation ponds and land application. However, these brine disposal methods are unsustainable and restricted by high capital costs and non-universal application. Nowadays, brine treatment is considered one of the most promising alternatives to brine disposal, since treatment results in the reduction of environmental pollution, minimization of waste volume and production of freshwater with high recovery. This review article evaluates current practices in brine management, including disposal methods and treatment technologies. Based upon the side-by-side comparison of technologies, a brine treatment technology framework is introduced to outline the Zero Liquid Discharge (ZLD) approach through high freshwater recovery and wastewater volume minimization. Furthermore, an overview of brine characteristics and its sources, as well as its negative impact on the environment is discussed. Finally, the paper highlights future research areas for brine treatment technologies aiming to enhance the effectiveness and viability of desalination.

Effective treatment of reverse osmosis concentrate from incineration leachate using direct contact membrane distillation coupled with a NaOH/PAM pre-treatment process

Reverse osmosis is frequently used to process biologically treated leachate from municipal solid waste incineration plants. Reverse osmosis concentrate from incineration leachate (ROCIL) contains extremely high concentrations of monovalent and divalent ions (e.g. Na⁺, K⁺, Mg²⁺, and Ca²⁺) and some refractory organic pollutants (e.g. humic substances). In this study, lab-scale direct contact membrane distillation (DCMD) coupled with pre-treatment was applied to treat ROCIL. NaOH and polyacrylamide (PAM) chemical precipitation and coagulation pretreatment effectively removed Ca²⁺ and Mg²⁺ (>99%) from the ROCIL, which also significantly improved the treatment efficiency of DCMD and slowed down membrane fouling caused by Mg₅(CO₃)₄(OH)₂·4H₂O and CaCO₃ scaling on the membrane surface. During the long-term operation of DCMD, ROCIL was concentrated 21 times and nearly all of the inorganic ions (>99.9%) and organic matter (>99%) were removed from the pre-treated ROCIL. A strong interaction occurred due to the accumulation of humic substances and metal ions in the feed solution, which lead to inorganic and organic scaling deposited on the membrane surface and pores, but the wetting phenomenon was not serious. These results demonstrated that DCMD coupled with NaOH/PAM pre-treatment can be a potential alternative for further treatment and concentration of ROCIL to obtain high quality water.

Deep exploitation of refractory organics in anaerobic dynamic membrane bioreactor for volatile fatty acids production from sludge fermentation: Performance and effect of protease catalysis

Volatile fatty acids (VFAs) production from waste activated sludge fermentation could be improved in anaerobic dynamic membrane bioreactor (ADMBR) by retaining residual organics within the reactor and prolonging their reaction time. However, the accumulation of refractory organics made it operate unstably. Therefore, protease catalysis was adopted to deeply exploit those refractory organics in sludge. By combining with dynamic membrane retention, protease catalysis indeed presented a good performance. VFAs yield was further enhanced by over 40% in ADMBR. Membrane fouling was slightly relieved due to protein and polysaccharide degradations in the sludge of dynamic membrane. It was also interestingly found that not only protease activity of sludge was improved from 5 to 21 U/ml, but also β-GLC activity was enhanced from 13 to 20 μmoL/L/h. Microbial community analysis showed protease addition could reduce bacterial richness and evenness in sludge, and accelerate the growth of polysaccharides-hydrolyzing bacteria, as well as inhibit some proteolytic bacteria.