Novel hydrophobic PVDF membranes prepared by nonsolvent induced phase separation for membrane distillation

Fabrication and Performance Evaluation of a Novel Composite PVC-ZnO Membrane for Ciprofloxacin Removal by Polymer-Enhanced Ultrafiltration

Water pollution is a major global issue, and antibiotic drugs released into aquatic environments by the pharmaceutical industry, such as ciprofloxacin, have negative consequences on both human health and the ecosystem. In this study, the performance of PVA as a polymer ligand for ciprofloxacin (CPFX) removal is evaluated through polymer-enhanced ultrafiltration using a novel composite PVC-ZnO membrane. The initial concentration of the ciprofloxacin solution, pH, ionic strength, ideal polymer concentration, duration, and maximum retention capacity were among the factors that were examined. In order to remove ciprofloxacin from water, PVA is utilized as a polymeric binding agent in a complex manufacturing process. In this instance, the PVC-ZnO membrane with 1.0 weight percent ZnO had a 96.77% ciprofloxacin clearance rate. PVA polymer has a high clearance rate of 99.98% in 1wt% of ZnO in this composite membrane when added to the ciprofloxacin solution. Fourier transform infrared spectroscopy (FTIR), energy dispersive X-ray spectroscopy (EDS), scanning electron microscopy (SEM), ultraviolet spectroscopy, and X-ray diffraction (XRD) were used to analyze the production and features of composite PVC-ZnO membranes. It is anticipated that this study's discussion will be crucial to the development of higher-quality membrane technologies that remove pharmaceutical active chemicals from wastewater in an environmentally responsible manner without endangering the ecosystem. This investigation showed that composite PVC-ZnO membranes were effective materials for efficient removal of ciprofloxacin (CPFX).

Covalent Organic Frameworks for Membrane Separation

Membranes with switchable wettability, solvent resistance, and toughness have emerged as promising materials for separation applications. However, challenges like limited mechanical strength, poor chemical stability, and structural defects during membrane fabrication hinder their widespread adoption. Covalent organic frameworks (COFs), crystalline materials constructed from organic molecules connected by covalent bonds, offer a promising solution due to their high porosity, stability, and customizable properties. The ordered structures and customizable functionality provide COFs with a lightweight framework, large surface area, and tunable pore sizes, which have attracted increasing attention for their applications in membrane separations. Recent research has extensively explored the preparation strategies of COF membranes and their applications in various separation processes. This review uniquely delves into the influence of various COF membrane fabrication techniques, including interfacial polymerization, layer-by-layer assembly, and in situ growth, on membrane thickness and performance. It comprehensively explores the design strategies and potential applications of these methods, with a particular focus on gas separation, oil/water separation, and organic solvent nanofiltration. Furthermore, future opportunities, challenges within this field, and potential directions for future development are proposed.

Superhydrophobic poly(lactic acid) membrane prepared with the induction of modified carbon dots for efficient separation of water-in-oil emulsions

Superhydrophobic separation membranes are considered to be one of the most promising technologies for oil-water separation. However, the plastic waste generated from discarded membranes poses a challenge to the preparation of degraded superhydrophobic separation membranes for achieving eco-friendly separation. In this study, superhydrophobic poly(lactic acid) (PLA) membranes were fabricated using a non-solvent induced phase separation method assisted by l-cysteine modified carbon dots (Cys-CDs). The synergistic effect of Cys-CDs-induced crystallization behavior of PLA and the phase separation process results in the evolution of the surface of the PLA-based membrane from a pistil-like structure to a multi-level micro-nano structure composed of dense lamellar nanofibers and microspheres with an increase in Cys-CDs content. At a Cys-CDs content of 5 wt%, the surface roughness of PLA-based separation membrane reached its maximum, and the water contact angle was as high as 159°. Remarkably, the superhydrophobic Cys-CDs/PLA membrane exhibited promising performance in the separation of water-in-oil emulsions, with a rejection rate of 99.98% and a flux of 315.74 L·m-2·h-1·bar-1. Additionally, the superhydrophobic Cys-CDs/PLA separation membrane also demonstrates impressive properties such as acid-alkali resistance and rapid recycling into high-value chemicals. Consequently, this rapidly recoverable superhydrophobic porous Cys-CDs/PLA membrane shows great potential for practical applications in actual oil-water separation.

Progress in the Preparation and Application of Breathable Membranes

Breathable membranes with micropores enable the transfer of gas molecules while blocking liquids and solids, and have a wide range of applications in medical, industrial, environmental, and energy fields. Breathability is highly influenced by the nature of a material, pore size, and pore structure. Preparation methods and the incorporation of functional materials are responsible for the variety of physical properties and applications of breathable membranes. In this review, the preparation methods of breathable membranes, including blown film extrusion, cast film extrusion, phase separation, and electrospinning, are discussed. According to the antibacterial, hydrophobic, thermal insulation, conductive, and adsorption properties, the application of breathable membranes in the fields of electronics, medicine, textiles, packaging, energy, and the environment are summarized. Perspectives on the development trends and challenges of breathable membranes are discussed.

Development of multifunctional membranes via plasma-assisted nonsolvent induced phase separation

Demands on superhydrophobic, self-cleaning and piezoelectric membranes have gained significantly due to their potential to overcome global shortages in clean water and energy. In this study, we have discovered a novel plasma-assisted nonsolvent induced phase separation (PANIPS) method to prepare superhydrophobic, self-cleaning and piezoelectric poly(vinylidene difluoride) (PVDF) membranes without additional chemical modifications or post-treatments. The PANIPS membranes exhibit water contact angles ranging from 151.2° to 166.4° and sliding angles between 6.7° and 29.7°. They also show a high piezoelectric coefficient (d33) of 10.5 pC N-1 and can generate a high output voltage of 10 Vpp. The PANIPS membranes can effectively recover pure water from various waste solutions containing Rose Bengal dye, humic acid, or sodium dodecyl sulfate via direct contact membrane distillation (DCMD). This study may provide valuable insights to fabricate PANIPS membranes and open up new avenues to molecularly design advanced superhydrophobic, self-cleaning, and piezoelectric membranes in the fields of clean water production, motion sensor, and piezoelectric nanogenerator.

Fabrication of multi-functional gelatin/deep eutectic solvent/polyacrylonitrile nanofiber membranes via electrospinning

In this work, gelatin was dissolved in sodium acetate trihydrate/urea deep eutectic solvent (DES) and then mixed with polyacrylonitrile (PAN) spinning solution to prepare composite nanofiber membranes via electrospinning. The rheological properties of gelatin/DES (Gel/DES) solution and gelatin/DES/PAN (GDES/PAN) spinning solution were investigated. Besides, the water vapor transmittance rate, water contact angle, and antistatic and mechanical properties of GDES/PAN nanofiber membranes had also been evaluated and the composition and structure of GDES/PAN nanofiber membranes had also been characterized by SEM, EDS and FTIR further. Due to the introduction of DES components and gelatin, the composite nanofibers presented a smooth surface, small diameter, uniform distribution and good continuity. GDES/PAN nanofiber membranes also exhibited desirable breathable properties, hydrophilicity, antistatic properties and mechanical strength compared with the PAN nanofiber membrane. GDES/PAN nanofiber membranes would provide new opportunities for the application of gelatin and DES in the electrospinning field.

Mechanism of PVDF Membrane Formation by NIPS Revisited: Effect of Precipitation Bath Nature and Polymer-Solvent Affinity

A new interpretation of the mechanism of the polyvinylidene fluoride (PVDF) membrane formation using the nonsolvent-induced phase separation (NIPS) method based on an analysis of the complete experimental phase diagram for the three-component mixture PVDF-dimethyl acetamide (DMAc)-water is proposed. The effects of the precipitation bath's harshness and thermodynamic affinity of the polymer's solvent on the morphology, crystalline structure, transport and physical-mechanical properties of the membranes are investigated. These characteristics were studied via scanning electron microscopy, wide-angle X-ray scattering, liquid-liquid porosimetry and standard methods of physico-mechanical analysis. It is established that an increase in DMAc concentration in the precipitation bath results in the growth of mean pore size from ~60 to ~150 nm and an increase in permeance from ~2.8 to ~8 L m-2 h-1 bar-1. It was observed that pore size transformations are accompanied by changes in the tensile strength of membranes from ~9 to ~11 and to 6 MPa, which were explained by the degeneration of finger-like pores and appearance of spherulitic structures in the samples. The addition of water to the dope solution decreased both the transport (mean pore size changed from ~55 to ~25 nm and permeance reduced from ~2.8 to ~0.5 L m-2 h-1 bar-1) and mechanical properties of the membranes (tensile strength decreased from ~9 to ~6 MPa). It is possible to conclude that the best membrane quality may be reached using pure DMAc as a solvent and a precipitation bath containing 10-30% wt. of DMAc, in addition to water.

Study on Low Thermal-Conductivity of PVDF@SiAG/PET Membranes for Direct Contact Membrane Distillation Application

In order to enhance the separation performance and reduce the heat loss of transmembrane for membrane distillation, the thermal efficiency and hydrophobicity of the membrane distillation need to be simultaneously enhanced. In this work, a polyvinylidene difluoride/polyethylene glycol terephthalate (PVDF/PET) hydrophobic/hydrophilic membrane has been prepared by non-solvent phase induction method. Nanosized silica aerogel (SiAG) with high porosity has been added to the composite membranes. The modifying effects and operating conditions on permeate flux and thermal efficiency in direct contact membrane distillation (DCMD) are investigated. Furthermore, the latent heat of vaporization and the heat transfer across the membranes have been compared for SiAG addition, which indicates that the composite PVDF@SiAG/PET membranes demonstrate a great potential for distillation-separation application due to their high heat efficiency.

Electrospun Nanofiber Materials for Photothermal Interfacial Evaporation

Photothermal interfacial evaporation with low cost and environmental friendliness has attracted much attention. However, there are still many problems with this technology, such as heat loss and salt accumulation. Due to their different structures and adjustable chemical composition, electrospun nanofiber materials generally exhibit some unique properties that provide new approaches to address the aforementioned issues. In this review, the rational design principles for improving the total efficiency of solar evaporation are described for thermal/water management systems and salt-resistance strategies. And we review the state-of-the-art advancements in photothermal evaporation based on nanofiber materials and discuss their derivative applications in desalination, water purification, and power generation. Finally, we highlight key challenges and opportunities in both fundamental research and practical applications to inform further developments in the field of interfacial evaporation.

Emerging integrated SERS-microfluidic devices for analysis of cancer-derived small extracellular vesicles

Cancer-derived small extracellular vesicles (sEVs) are specific subgroups of lipid bilayer vesicles secreted from cancer cells to the extracellular environment. They carry distinct biomolecules (e.g., proteins, lipids and nucleic acids) from their parent cancer cells. Therefore, the analysis of cancer-derived sEVs can provide valuable information for cancer diagnosis. However, the use of cancer-derived sEVs in clinics is still limited due to their small size, low amounts in circulating fluids, and heterogeneous molecular features, making their isolation and analysis challenging. Recently, microfluidic technology has gained great attention for its ability to isolate sEVs in minimal volume. In addition, microfluidics allows the isolation and detection of sEVs to be integrated into a single device, offering new opportunities for clinical application. Among various detection techniques, surface-enhanced Raman scattering (SERS) has emerged as a promising candidate for integrating with microfluidic devices due to its ultra-sensitivity, stability, rapid readout, and multiplexing capability. In this tutorial review, we start with the design of microfluidics devices for isolation of sEVs and introduce the key factors to be considered for the design, and then discuss the integration of SERS and microfluidic devices by providing descriptive examples of the currently developed platforms. Lastly, we discuss the current limitations and provide our insights for utilising integrated SERS-microfluidics to isolate and analyse cancer-derived sEVs in clinical settings.

Fabrication and Evaluation of Filtration Membranes from Industrial Polymer Waste

Polyvinylidene fluoride (PVDF) polymers are known for their diverse range of industrial applications and are considered important raw materials for membrane manufacturing. In view of circularity and resource efficiency, the present work mainly deals with the reusability of waste polymer 'gels' produced during the manufacturing of PVDF membranes. Herein, solidified PVDF gels were first prepared from polymer solutions as model waste gels, which were then subsequently used to prepare membranes via the phase inversion process. The structural analysis of fabricated membranes confirmed the retention of molecular integrity even after reprocessing, whereas the morphological analysis showed a symmetric bi-continuous porous structure. The filtration performance of membranes fabricated from waste gels was studied in a crossflow assembly. The results demonstrate the feasibility of gel-derived membranes as potential microfiltration membranes exhibiting a pure water flux of 478 LMH with a mean pore size of ~0.2 µm. To further evaluate industrial applicability, the performance of the membranes was tested in the clarification of industrial wastewater, and the membranes showed good recyclability with about 52% flux recovery. The performance of gel-derived membranes thus demonstrates the recycling of waste polymer gels for improving the sustainability of membrane fabrication processes.

New Materials and Phenomena in Membrane Distillation

In recent decades, membrane-based processes have been extensively applied to a wide range of industrial processes, including gas separation, food industry, drug purification, and wastewater treatment. Membrane distillation is a thermally driven separation process, in which only vapour molecules transfer through a microporous hydrophobic membrane. At the operational level, the performance of membrane distillation is negatively affected by wetting and temperature polarization phenomena. In order to overcome these issues, advanced membranes have been developed in recent years. This review, which focuses specifically on membrane distillation presents the basic concepts associated with the mass and heat transfer through hydrophobic membranes, membrane properties, and advances in membrane materials. Photothermal materials for solar-driven membrane distillation applications are also presented and discussed.

Fluoropolymer Membranes for Membrane Distillation and Membrane Crystallization

Fluoropolymer membranes are applied in membrane operations such as membrane distillation and membrane crystallization where hydrophobic porous membranes act as a physical barrier separating two phases. Due to their hydrophobic nature, only gaseous molecules are allowed to pass through the membrane and are collected on the permeate side, while the aqueous solution cannot penetrate. However, these two processes suffer problems such as membrane wetting, fouling or scaling. Membrane wetting is a common and undesired phenomenon, which is caused by the loss of hydrophobicity of the porous membrane employed. This greatly affects the mass transfer efficiency and separation efficiency. Simultaneously, membrane fouling occurs, along with membrane wetting and scaling, which greatly reduces the lifespan of the membranes. Therefore, strategies to improve the hydrophobicity of membranes have been widely investigated by researchers. In this direction, hydrophobic fluoropolymer membrane materials are employed more and more for membrane distillation and membrane crystallization thanks to their high chemical and thermal resistance. This paper summarizes different preparation methods of these fluoropolymer membrane, such as non-solvent-induced phase separation (NIPS), thermally-induced phase separation (TIPS), vapor-induced phase separation (VIPS), etc. Hydrophobic modification methods, including surface coating, surface grafting and blending, etc., are also introduced. Moreover, the research advances on the application of less toxic solvents for preparing these membranes are herein reviewed. This review aims to provide guidance to researchers for their future membrane development in membrane distillation and membrane crystallization, using fluoropolymer materials.

Removal of protein, histological dye and tetracycline from simulated bioindustrial wastewater with a dual pore size PPSU membrane

Wastewater from production of active pharmaceutical ingredients (APIs) often contains proteins, azo dyes or antibiotics, which cause severe water eutrophication and growth of drug-resistant bacteria. A series of polyphenylsulfone (PPSU) membranes was prepared to determine the relationships between pore structures and the abilities of different membranes to separate foulants, and the characteristics and performance of the ultrafiltration membranes were investigated. The structure of the skin layer and the cross-sectional texture were converted from dense and finger-like macrovoids to porous sponge shapes because of a delayed liquid-liquid (L-L) demixing time. Formation of novel PPSU membranes via noncovalent bonding interactions was evaluated, and this selectively affected the membrane surface pore structure, layer thickness, surface polarity and electronic repulsive force. All PPSU membranes demonstrated excellent rejection of organic foulants, including bovine serum albumin (BSA) (~100% rejection) and acid red 1 (AR1) (~90% rejection). Additionally, M5 provided an excellent tetracycline (TC) rejection efficiency of 89% in the 1^st cycle. Due to the small size of TC, pore size effects were displayed. Moreover, the pure water flux recovery rate (FRR) increased from 85% (M1, water/ethanol: 100/0) to 99.9% (M4, water/ethanol: 30/70) after BSA filtration because the weak nonsolvent decreased the roughness of the membrane surface, and the membrane made with added EtOH yielded excellent FRR values (99.9%) after AR1 filtration. Therefore, PPSU membranes successfully achieved over 90% rejection of organic foulants and excellent FRRs, indicating that they may be suitable for purifying wastewater from API plants that generate organic foulants with a wide range of sizes.

Valorization and Potential Antimicrobial Use of Olive Mill Wastewater (OMW) from Italian Olive Oil Production

The production of olive oil generates olive mill wastewater (OMW) which essentially derives from the processing, treatment and pressing of olives in mills. Traditional milling processes require a quantity of water varying between 40 and 120 L per quintal of pressed olives, generating a considerable amount of wastewater. It is thus necessary to reduce process water and enhance its use to implement the concept of a circular economy. To this end, our preliminary work was dedicated to water purification by means of suitable and efficient filtration systems. The microfiltered OMW was firstly concentrated through reverse osmosis. Then, an additional concentration step was carried out via vacuum membrane distillation using hydrophobic hollow fiber membranes. The application of the membrane-based processes allowed the recovery of a purified water and the concentration of valuable polyphenols in a smaller volume. The different fractions obtained from the purification have been tested for the determination of the antioxidant power (DPPH assay) and dosage of polyphenols (Folin–Ciocalteu assay) and were characterized using IR spectroscopy. All samples showed relevant antioxidant activity (percentage range: 10–80%) and total phenolic content in the 1.5–15 g GAE/L range. The obtained fractions were tested for their antimicrobial effect on numerous clinical isolates of Gram-positive and Gram-negative species, resistant and multi-resistant to current antibiotic drugs. OMW samples showed widespread activity against the considered (phyto)pathogens (MIC range 8–16 mg/mL) thus supporting the value of this waste material in the (phyto)pharmaceutical field.

The Application of a Modified Polyacrylonitrile Porous Membrane in Vanadium Flow Battery

Vanadium flow battery (VFB) is one of the most promising candidates for large-scale energy storage. A modified polyacrylonitrile (PAN) porous membrane is successfully applied in VFB. Herein, a simple solvent post-processing method is presented to modify PAN porous membranes prepared by the traditional nonsolvent induced phase separation (NIPS) method. In the design, polymer PAN is chosen as the membrane material owing to its low cost and high stability. The large-size pores from NIPS method are well optimized by the solvent swelling and shrinking during the solvent post-processing. Meanwhile, the interconnectivity of pores is maintained well. As a result, the ion selectivity of PAN porous membranes is dramatically improved, and the CE of a VFB with PAN porous membranes rises from 68% to 93% after the solvent post-processing process. A VFB with the modified PAN porous membranes is capable of delivering a limiting current density of 900 mA cm⁻², and a high peak power density of 650 mW cm⁻², which is very competitive among the various flow batteries.

Carbon Black/Polyvinylidene Fluoride Nanocomposite Membranes for Direct Solar Distillation

Water reclamation is becoming a growing need, in particular in developing countries where harvesting the required energy can be a challenging problem. In this context, exploiting solar energy in a specifically tailored membrane distillation (MD) process can be a viable solution. Traditional MD guarantees a complete retention of non-volatile compounds and does not require high feed water temperatures. In this work, a suitable amount of carbon black (CB) was incorporated into the whole matrix of a polymeric porous membrane in order to absorb light and directly heat the feed. The mixed matrix membranes were prepared forming a uniform CB dispersion in the PVDF dope solution and then using a non-solvent induced phase separation process, which is a well-established technique for membrane manufacturing. CB addition was found to be beneficial on both the membrane structure, as it increased the pore size and porosity, and on the photothermal properties of the matrix. In fact, temperatures as high as 60 °C were reached on the irradiated membrane surface. These improvements led to satisfactory distillate flux (up to 2.3 L/m2h) during the direct solar membrane distillation tests performed with artificial light sources and make this membrane type a promising candidate for practical applications in the field of water purification.

Effect of Polymer Dissolution Temperature and Conditioning Time on the Morphological and Physicochemical Characteristics of Poly(Vinylidene Fluoride) Membranes Prepared by Non-Solvent Induced Phase Separation

This work reports on the production of poly(vinylidene fluoride) (PVDF) membranes by non-solvent induced phase separation (NIPS) using N,N-dimethylformamide (DMF) as solvent and water as non-solvent. The influence of the processing conditions in the morphology, surface characteristics, structure, thermal and mechanical properties were evaluated for polymer dissolution temperatures between 25 and 150 °C and conditioning time between 0 and 10 min. Finger-like pore morphology was obtained for all membranes and increasing the polymer dissolution temperature led to an increase in the average pore size (≈0.9 and 2.1 µm), porosity (≈50 to 90%) and water contact angle (up to 80°), in turn decreasing the β PVDF content (≈67 to 20%) with the degree of crystallinity remaining approximately constant (≈56%). The conditioning time did not significantly affect the polymer properties studied. Thus, the control of NIPS parameters proved to be suitable for tailoring PVDF membrane properties.

A Single Step Preparation of Photothermally Active Polyvinylidene Fluoride Membranes Using Triethyl Phosphate as a Green Solvent for Distillation Applications

Membrane distillation is a growing technology that can address the growing problem of water shortage. The implementation of renewable energy and a reduction in the environmental impact of membrane production could improve the sustainability of this process. With this perspective, porous hydrophobic polyvinylidene fluoride (PVDF) membranes were prepared using triethyl phosphate (TEP) as a green solvent, using the non-solvent induced phase separation technique. Different amounts of carbon black were added to dope solutions to improve the photothermal properties of the membranes and to enable direct heating by solar energy. By optimizing the preparation conditions, membranes with porosity values as high as 87% were manufactured. Vacuum membrane distillation tests carried out using a concentrated NaCl solution at 50 °C showed distillate fluxes of up to 36 L/m² h and a complete salt rejection. Some preliminary studies on the photothermal performance were also conducted and highlighted the possibility of using such membranes in a direct solar membrane distillation configuration.

The preparation of electrospun PVDF/TBAC multi morphology nanofiber membrane and its application in direct contact membrane distillation

Microporous membrane with a hydrophobic surface, high porosity and narrow pore size distribution is the ideal membrane distillation (MD) membrane. The electrospun membranes for MD is a new type and effective way to seawater desalination. Herein, a novel polyvinylidene fluoride (PVDF)/ tetrabutylammonium chloride (TBAC) electrospun nanofiber membrane (ENMs) fabricated apply to for direct contact membrane distillation (DCMD). Combine with the spinning condition, the characteristic and content of TBAC significant effect on the multi morphology structure of nanofiber. Therefore, the porous structure and morphology of PVDF/TBAC ENMs can be well-designed by optimizing relative humidity and TBAC concentration in spinning process, three different structure nanofiber membranes were obtained. Lab-scale setup was used to test membrane separation performance. The result indicated that the ultrafine ENMs with 0.025 mol/L TBAC presented a steady water flux of about 20.6 L/(m² h) and a high-efficiency salt rejection rate of over 99%. PVDF/TBAC ENMs are expected to provide a solution for development of efficient water treatment membrane. This article is protected by copyright. All rights reserved.

Analysis of Polyvinylidene Fluoride Membranes Fabricated for Membrane Distillation

The optimization of the properties for MD membranes is challenging due to the trade-off between water productivity and wetting tendency. Herein, this study presents a novel methodology to examine the properties of MD membranes. Seven polyvinylidene fluoride (PVDF) membranes were synthesized under different conditions by the phase inversion method and characterized to measure flux, rejection, contact angle (CA), liquid entry pressure (LEP), and pore sizes. Then, water vapor permeability (B_w), salt leakage ratio (L_w), and fiber radius (R_f) were calculated for the in-depth analysis. Results showed that the water vapor permeability and salt leakage ratio of the prepared membranes ranged from 7.76 × 10⁻⁸ s/m to 20.19 × 10⁻⁸ s/m and from 0.0020 to 0.0151, respectively. The R_f calculated using the Purcell model was in the range from 0.598 μm to 1.690 μm. Since the R_f was relatively small, the prepared membranes can have high LEP (more than 1.13 bar) even at low CA (less than 90.8°). The trade-off relations between the water vapor permeability and the other properties could be confirmed from the results of the prepared membranes. Based on these results, the properties of an efficient MD membrane were suggested as a guideline for the membrane development.

Polymers and Solvents Used in Membrane Fabrication: A Review Focusing on Sustainable Membrane Development

(1) Different methods have been applied to fabricate polymeric membranes with non-solvent induced phase separation (NIPS) being one of the mostly widely used. In NIPS, a solvent or solvent blend is required to dissolve a polymer or polymer blend. N-methyl-2-pyrrolidone (NMP), dimethylacetamide (DMAc), dimethylformamide (DMF) and other petroleum-derived solvents are commonly used to dissolve some petroleum-based polymers. However, these components may have negative impacts on the environment and human health. Therefore, using greener and less toxic components is of great interest for increasing membrane fabrication sustainability. The chemical structure of membranes is not affected by the use of different solvents, polymers, or by the differences in fabrication scale. On the other hand, membrane pore structures and surface roughness can change due to differences in diffusion rates associated with different solvents/co-solvents diffusing into the non-solvent and with differences in evaporation time. (2) Therefore, in this review, solvents and polymers involved in the manufacturing process of membranes are proposed to be replaced by greener/less toxic alternatives. The methods and feasibility of scaling up green polymeric membrane manufacturing are also examined.

Preparation and Characterization of a Novel Poly(vinylidene fluoride-co-hexafluoropropylene)/Poly(ethersulfone) Blend Membrane Fabricated Using an Innovative Method of Mixing Electrospinning and Phase Inversion

In this work, a novel polymeric membrane was innovated in terms of composition and preparation techniques. A blend of poly(vinylidene fluoride-co-hexafluoropropylene) (PcH) and poly(ethersulfone) (PES) (18 wt.% total polymer concentration) was prepared using a N-methylpyrrolidone (NMP) and N, N-Dimethylformamide (DMF) solvents mixture, while Lithium chloride (0.05–0.5 wt.%) was used as an additive. The electrospinning and phase inversion techniques were used together to obtain a novel membrane structure. The prepared membranes were characterized using scanning electron microscope imaging, energy dispersive X-Ray, differential scanning calorimeter, thermogravimetric analysis, and Fourier transfer infrared spectroscopy-attenuated total reflectance analyses. Moreover, the static water contact angle, membrane thickness, porosity, surface roughness as well as water vapor permeability were determined. ImageJ software was used to estimate the average fiber diameter. Additionally, the effect of the change of PcH concentration and coagulation bath temperature on the properties of the fabricated membrane was studied. The novel developed membrane has shown a good efficiency in terms of properties and features, as a membrane suitable for membrane distillation (MD); a high porosity (84.4% ± 0.6), hydrophobic surface (136.39° ± 3.1 static water contact angle), and a water vapor permeability of around 4.37 × 10⁻⁵ g·m/m²·day·Pa were obtained. The prepared membrane can be compared to the MD membranes commercially available in terms of properties and economic value.

Fabrication of a PVDF membrane with tailored morphology and properties via exploring and computing its ternary phase diagram for wastewater treatment and gas separation applications

We report a simple approach for tailoring the morphology of poly(vinylidene fluoride) (PVDF) membranes fabricated using a nonsolvent induced phase separation (NIPS) method that sustains both the hydrophilic and hydrophobic properties. Various membrane structures, i.e. skin layers and whole membrane structures as well, were obtained via an experimental method based on the obtained and computed ternary phase diagram. The nonsolvent interactions with polymer solution resulted in the different forms and properties of a surface layer of fabricated membranes that affected the overall transport of solvent and nonsolvent molecules inside and outside the bulk of the fabricated membranes. The resulting morphology and properties were confirmed using the 3D optical profiler, SEM, FT-IR and XRD methods. The effect of binary interaction parameters on the morphology of the fabricated membranes and on their separation performance was tested using water/oil mixture and gas separation. Both hydrophobic and hydrophilic properties of PVDF showed the excellent durable separation performance of the prepared membranes with 92% of oil separation and the maximum flux of 395 L h^-1 m^-2 along with 120 min of long-term stability. CO₂ separation from H₂, N₂, CH₄ and SF₆ gases was performed to further support the effect of tuned PVDF membranes with different micro/nanostructured morphologies. The gas performance demonstrated ultrahigh permeability and a several-fold greater than the Knudsen separation factor. The results demonstrate a facile and inexpensive approach can be successfully applied for the tailoring of the PVDF membranes to predict and design the resulting membrane structure.

Interplay of the Factors Affecting Water Flux and Salt Rejection in Membrane Distillation: A State-of-the-Art Critical Review

High water flux and elevated rejection of salts and contaminants are two primary goals for membrane distillation (MD). It is imperative to study the factors affecting water flux and solute transport in MD, the fundamental mechanisms, and practical applications to improve system performance. In this review, we analyzed in-depth the effects of membrane characteristics (e.g., membrane pore size and distribution, porosity, tortuosity, membrane thickness, hydrophobicity, and liquid entry pressure), feed solution composition (e.g., salts, non-volatile and volatile organics, surfactants such as non-ionic and ionic types, trace organic compounds, natural organic matter, and viscosity), and operating conditions (e.g., temperature, flow velocity, and membrane degradation during long-term operation). Intrinsic interactions between the feed solution and the membrane due to hydrophobic interaction and/or electro-interaction (electro-repulsion and adsorption on membrane surface) were also discussed. The interplay among the factors was developed to qualitatively predict water flux and salt rejection considering feed solution, membrane properties, and operating conditions. This review provides a structured understanding of the intrinsic mechanisms of the factors affecting mass transport, heat transfer, and salt rejection in MD and the intra-relationship between these factors from a systematic perspective.

Nanohybrid Membrane Synthesis with Phosphorene Nanoparticles: A Study of the Addition, Stability and Toxicity

Phosphorene is a promising candidate as a membrane material additive because of its inherent photocatalytic properties and electrical conductance which can help reduce fouling and improve membrane properties. The main objective of this study was to characterize structural and morphologic changes arising from the addition of phosphorene to polymeric membranes. Here, phosphorene was physically incorporated into a blend of polysulfone (PSf) and sulfonated poly ether ether ketone (SPEEK) doping solution. Protein and dye rejection studies were carried out to determine the permeability and selectivity of the membranes. Since loss of material additives during filtration processes is a challenge, the stability of phosphorene nanoparticles in different environments was also examined. Furthermore, given that phosphorene is a new material, toxicity studies with a model nematode, Caenorhabditis elegans, were carried out to provide insight into the biocompatibility and safety of phosphorene. Results showed that membranes modified with phosphorene displayed a higher protein rejection, but lower flux values. Phosphorene also led to a 70% reduction in dye fouling after filtration. Additionally, data showed that phosphorene loss was negligible within the membrane matrix irrespective of the pH environment. Phosphorene caused toxicity to nematodes in a free form, while no toxicity was observed for membrane permeates.