Corrosion inhibition of offshore oil and gas production facilities using organic compound inhibitors - A review

Intrinsic Self-Healable, Corrosion-Resistant Silicone Coating Based on Quadruple Hydrogen-Bonded Supramolecular Polymer

Corrosion-resistant coatings with self-healing capabilities are still a great challenge for metal protection. In this study, a corrosion-resistant coating with intrinsic self-healing capabilities was developed by compounding hydroxy-terminated silicone oil (HTSO) with 2-ureido-4[1H]-pyrimidone (UPy) derivatives. The smooth surface of the coating was shown by scanning electron microscopy (SEM), and good smoothness was also exhibited in the cross-section, which indicated that the coating is very homogeneous from the top to the bottom. Thermogravimetric analysis (TG) was employed to illustrate the temperature-resistant characteristics of the coating, revealing its significant chemical stability up to 360 °C. The corrosion resistance of the coating is assessed through electrochemical impedance spectroscopy (EIS), the typical impedance at 0.01 Hz is 1.70 × 109 and 2.44 × 108 Ω·cm2 before and after exposure to a 3.5 wt % NaCl solution for 70 days. There was no significant change in the water contact angle of the coatings before and after immersion; however, the adhesion strength was reduced. Notably, the coating demonstrates immediate and multiple self-healing properties. The tensile stress of the associated healing sample experiences an augmentation within the temperature range of 30-120 °C, with the critical fracture strain of the healed sample reaching 235% at 120 °C. The self-healing mechanism of the coating is systematically investigated using in situ Raman spectroscopy.

Nature-Inspired Incorporation of Precipitants into High-Strength Bulk Aluminum Alloys Enables Life-Long Extraordinary Corrosion Resistance in Diverse Aqueous Environments

The safe service and wide applications of lightweight high-strength aluminum alloys are seriously challenged by diverse environmental corrosion, since high strength and corrosion resistance are mutually exclusive for metals while surface protection cannot provide life-long corrosion resistance. Here, inspired by fish secreting slime from glands to resist external changes, a strategy of incorporating precipitants as the slime into bulk metals using the inner cavity of opened carbon nanotubes (CNTs) as the glands is developed to enable high-strength aluminum alloys with life-long superior corrosion resistance. The resulting material has ultrahigh tensile strength (≈700 MPa) and extraordinary corrosion resistance in acidic, neutral and alkaline media. Notably, it has the highest resistance to intergranular corrosion, exfoliation corrosion and stress-corrosion cracking, compared with all previously reported aluminum alloys, and its corrosion rate is even much lower than that of corrosion-resistant pure aluminum, which results from the pronounced surface enrichment of precipitants released (secreted) from exposed CNTs forming a protective surface film. Such high corrosion resistance is life-long and self-healing due to the on-demand minimal self-supply of the precipitants dispersed throughout the bulk material. This strategy can be readily expanded to other aluminum alloys, and could pave the way for developing corrosion-resistant high-strength metallic materials.

Low efficiency of cathodic protection in marine tidal corrosion of X80 steel in the presence of Pseudomonas sp

Owing to the effects of seawater erosion, dry/wet cycles, dissolved oxygen and microorganisms, the corrosion of steel in marine tidal environments is a serious threat to the safe and stable operation of marine equipment and facilities. Among them, microbiologically influenced corrosion (MIC) of steel has received increasing attention. Cathodic protection (CP) is frequently used to control the corrosion of offshore steel structures. However, in the presence of microorganisms, implementation of CP and its specific effects remain controversial. In this study, the influence of Pseudomonas sp. on the CP efficiency of Zn sacrificial anodes (ZnSAs) during the tidal corrosion of X80 steel was studied. The results showed that CP efficiency exceeded 92% in an abiotic tidal environment. However, in the biotic tidal environment, Pseudomonas sp. significantly reduced the CP efficiency. Pseudomonas sp. and its biofilm promoted the corrosion of steel under CP, inhibited the formation of a complete calcareous deposit layer, which weakened the CP efficiency of ZnSA in the marine tidal environment.

Gold nanoparticles for surface-enhanced Raman scattering detection of benzyldimethyldodecylammonium chloride at low concentration

The oil and gas industry plays a vital role in the global economy. The production process has several critical conditions and can expose metals to corrosion. Surfactants like the quaternary ammonium salt Benzyldimethyldodecylammonium Bromide (BDAC) are currently used to prevent corrosions; classical methods for determining these surfactants have problems in saline samples and usually present high costs. In this context, spectroscopic techniques become an excellent alternative for quaternary ammonium salts detection. Here, a SERS (surface-enhanced Raman scattering) sensor based on gold nanoparticles (AuNPs) synthesized through chemical reduction was used as an alternative method for BDAC detection. We detected BDAC at low concentrations in water solutions: at 5 to 30 ppm (1.47 × 10-5 mol L-1 to 8.82 × 10-5 mol L-1); and had the vibration attempt attribute analyzed. A new study of quaternary ammonium compounds using AuNPs and SERS with a different, easy, and repeatable approach to spectra acquisition is presented and shows to be a promising method applied in quaternary ammonium salt compounds detection for the oil and gas industry.

Electrochemical and computational insights into the utilization of 2, 2- dithio bisbenzothiazole as a sustainable corrosion inhibitor for mild steel in low pH medium

Industries today place a high premium on environmentally friendly supplies that may effectively inhibit metal dissolution at a reasonable cost. Hence, in this paper, we assessed the corrosion inhibition effectiveness of the Thiazole derivative namely, 2, 2-Dithio Bisbenzothiazole (DBBT) against mild steel (MS) corrosion in 1 M HCl. Several experimental approaches, including gravimetric analysis, potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), and surface exploration using scanning electron/atomic force microscopy (SEM/AFM) and contact angle (CA), were utilized to conduct the measurements. In 1 M HCl corrosive medium at 298 K in the subsistence of 800 ppm of DBBT, this experiment indicated DBBT as an environment-friendly and sustainable corrosion inhibitor (CI) for MS, demonstrating an inhibition efficiency (IE %) of 97.71%. To deliver a deeper knowledge of the mechanism behind inhibitive behavior, the calculated thermodynamic and activation characteristics were applied. The calculated Gibbs free energy values indicated that the CI interacted physically and chemically with the MS surface, validating physio-chemical adsorption. The findings of the EIS research revealed that an upsurge in the doses of the CI is escorted by an upsurge in polarization resistance (Rp) from (88.05 → 504.04) Ωcm2, and a diminution in double layer capacitance (Cdl) from (97.46 → 46.33) μFcm-2 at (50 → 800) ppm respectively, affirming the inhibitive potential of DBBT. Additionally, the greatest displacement in Ecorr value being 76.13 mV < 85 mV, indicating that DBBT act as a mixed-form CI. To study the further impacts of DBBT on the inhibition capabilities of the compound under investigation, density functional theory (DFT) and molecular dynamics (MD) simulation were employed. Chemical and electrochemical approaches are in agreement with the computational analysis indicating DBBT is the most efficient CI.

Zwitterions and betaines as highly soluble materials for sustainable corrosion protection: Interfacial chemistry and bonding with metal surfaces

The primary requirements for interfacial adsorption and corrosion inhibition are solubility and the existence of polar functional groups, particularly charges. Traditional organic inhibitors have a solubility issue due to the hydrophobic moieties they incorporate. Most documented organic inhibitors have aromatic rings, hydrocarbon chains, and a few functional groups. The excellent solubility and high efficacy of zwitterions and betaines make them the perfect replacements for insoluble corrosion inhibitors. Zwitterions and betaines are more easily soluble because of interactions between their positive and negative charges (-COO-, -PO3-, -NH3, -NHR2, -NH2R, -SO3- etc.) and the polar solvents. The positive and negative charges also aid these molecules' physical and chemical adsorption at the metal-electrolyte interfaces. They develop a corrosion-inhibiting layer through their adsorption. After becoming adsorbed at the metal-electrolyte interface, they act as mixed-type inhibitors, slowing both cathodic and anodic processes. They usually adsorb according to the Langmuir adsorption isotherm. In this article, the corrosion inhibition potential of zwitterions and betaines in the aqueous phase, as well as their mode of action, are reviewed. This article details the advantages and disadvantages of utilizing zwitterions and betaines for sustainable corrosion protection.

Surfactants as biodegradable sustainable inhibitors for corrosion control in diverse media and conditions: A comprehensive review

BACKGROUND

Corrosion is a challenging and potentially harmful process that involves the continuing, impulsive deterioration of metallic structures via reactions involving environmental components and electro- or chemical processes. To inhibit corrosion, various additives are added. Traditional additives, on the other hand, contain environmentally hazardous substances. Surfactants are less expensive, easier to manufacture, and have high inhibitory efficacy and low toxicity compared to standard corrosion inhibitors. They are often employed as corrosion inhibitors to protect metallic materials against corrosion.

METHODS

Surfactant molecules' amphiphilic nature promotes adsorption at surfaces such as the metal/metal oxide-water interface. Surfactant adsorption on metals and metal oxides forms a barrier that can prevent corrosion.

SIGNIFICANT FINDINGS

This review of surfactants as corrosion inhibitors aims to offer a systemic evaluation of various surfactant physical and chemical properties, surfactant influence in corrosion inhibition, and surfactant used in corrosion inhibition that can be used to enhance the efficacy of surfactant use as corrosion inhibitors in a variety of environments. The effect of several parameters on the potential to suppress corrosion of surfactant molecule series is also discussed here.

Identification and Quantification of Organic Contaminants and Evaluation of Their Effects on Amine Foaming in the Natural Gas Sweetening Industry

Contamination is a leading cause of corrosion, foaming, and amine-absorption capacity limitation, predominantly foaming. There is currently an urgent need to identify the sources of amine foaming and eliminate them or reduce their impacts. Gas chromatography-mass spectrometry (GC-MS) and a sample pretreatment method were developed to identify and quantify the organic contaminants. Linear hydrocarbons (C₁₂-C₂₂), long-chain carboxylic acids and esters, alcohol ethoxylates, and benzene derivatives were detected, characterized, and quantified in amine solutions. Furthermore, the effects of the contaminant concentrations on foaming behavior were also investigated by adding those contaminants. The results reveal that the main issue of foaming is due to the presence of unsaturated fatty acids and alcohol ethoxylates, even with a small amount of 10 ppm, whereas benzene derivatives like methylpyridine, quinoline, methyl naphthalene, benzyl alcohol, octahydroacridine, and linear hydrocarbons have little effect on amine foaming, even with an amount up to 2000 ppm. Therefore, it is necessary to monitor the existence and content of these surface-active contaminants.

Review on the Recent Development of Fatty Hydrazide as Corrosion Inhibitor in Acidic Medium: Experimental and Theoretical Approaches

In recent years, numerous research work has been conducted in order to find the most practical and cost-effective solution for corrosion issues in the oil and gas industry. Several studies have revealed that fatty hydrazide derivatives are the most suitable corrosion inhibitor for the application in the said industry. These compounds can also act as effective corrosion inhibitors in acidic medium with inhibition efficiency greater than 95%. This review summarizes and discusses the recent corrosion inhibitor development in acidic media from 2017 until 2021, focusing on fatty hydrazide derivatives. The significant findings and mechanisms of inhibition have been elucidated. In addition, intake on the computer simulation studies of fatty hydrazide inhibition properties is also included in this review. Finally, some suggestions for future research on corrosion inhibitors have been recommended.

Preparation, Characterization, and Evaluation of Macrocrystalline and Nanocrystalline Cellulose as Potential Corrosion Inhibitors for SS316 Alloy during Acid Pickling Process: Experimental and Computational Methods

Converting low-cost bio-plant residuals into high-value reusable nanomaterials such as microcrystalline cellulose is an important technological and environmental challenge. In this report, nanocrystalline cellulose (NCC) was prepared by acid hydrolysis of macrocrystalline cellulose (CEL). The newly synthesized nanomaterials were fully characterized using spectroscopic and microscopic techniques including FE-SEM, FT-IR, TEM, Raman spectroscopy, and BET surface area. Morphological portrayal showed the rod-shaped structure for NCC with an average diameter of 10-25 nm in thickness as well as length 100-200 nm. The BET surface area of pure CEL and NCC was found to be 10.41 and 27 m2/g, respectively. The comparative protection capacity of natural polymers CEL and NCC towards improving the SS316 alloy corrosion resistance has been assessed during the acid pickling process by electrochemical (OCP, PDP, and EIS), and weight loss (WL) measurements. The outcomes attained from the various empirical methods were matched and exhibited that the protective efficacy of these polymers augmented with the upsurge in dose in this order CEL (93.1%) < NCC (96.3%). The examined polymers display mixed-corrosion inhibition type features by hindering the active centers on the metal interface, and their adsorption followed the Langmuir isotherm model. Surface morphology analyses by SEM reinforced the adsorption of polymers on the metal substrate. The Density Functional Theory (DFT) parameters were intended and exhibited the anti-corrosive characteristics of CEL and NCC polymers. A Monte Carlo (MC) simulation study revealed that CEL and NCC polymers are resolutely adsorbed on the SS316 alloy surface and forming a powerful adsorbed protective layer.

DFT, Monte Carlo and molecular dynamics simulations for the prediction of corrosion inhibition efficiency of novel pyrazolylnucleosides on Cu(111) surface in acidic media

Five novel pyrazolylnucleosides have been evaluated theoretically for their corrosion inhibition efficiency on the Cu(111) surface in acidic media. DFT calculations were carried out to exhibit the intrinsic properties such as lowest unoccupied (ELUMO) and highest occupied (EHOMO) molecular orbital energies, as well as energy gap (∆E), chemical hardness (η), chemical softness (σ), electronegativity (χ), electrophilicity (ω) and nucleophilicity (ε). The theoretical FT-IR spectra were recorded to indicate the presence of the specific bonds in the studied molecules. The surface interactions between the inhibitor molecules and the metal surface were investigated using molecular dynamics simulations and Monte Carlo (MC) simulations. As a result, we have found that the inhibitor pyrazolylnucleosides 5a-e have strong interactions with Cu(111) surface, and therefore have excellent predictive inhibition power against copper corrosion.

Exploration of Sunflower Oil As a Renewable Biomass Source to Develop Scalable and Highly Effective Corrosion Inhibitors in a 15% HCl Medium at High Temperatures

The feasibility study of utilizing sunflower oil as renewable biomass source to develop highly effective inhibitors for mild steel corrosion (MS) in the 15% HCl medium was done by weight loss, potentiodynamic polarization (PDP), dynamic electrochemical impedance spectroscopy (DEIS), and electrochemical impedance spectroscopy (EIS), supported with energy-dispersive X-ray (EDX), atomic force microscopy (AFM), and field-emission scanning electron microscope (FESEM) techniques. Moreover, a complementary theoretical investigation was carried out to clarify the inhibition mechanism of inhibitors by density functional theory (DFT), density functional based tight-binding (DFTB), and molecular dynamics (MD) simulation approaches. The obtained results confirm that sunflower-oil-based corrosion inhibitor (SFOCI) has a significant anticorrosion property toward the dissolution of MS in 15% HCl solution in the temperature range 20-80 °C. In addition, the results show that SFOCI could provide an inhibition efficiency of 98 and 93% at 60 and 80 °C, respectively. The inhibition mechanism of SFOCIs was mixed-type and their adsorption on the surface of MS was mainly chemisorption. The FESEM and EDX studies proved the presence of SFOCI molecules on the surface of MS. In addition, the adsorption energy of SFOCI indicated an intense interaction between the inhibitor and surface of Fe. The results of this study could open a new window for the design and development of scalable and effective eco-friendly vegetable-oil-based corrosion inhibitors for highly corrosive solutions at high temperatures.

Influence of impressed current cathodic protection systems on chemical characteristics of underground water

Despite well-known corrosion inhibition behavior of cathodic protection (CP) system, this process might be a potential hazard to surrounding ecosystem resulted mostly from continuous electrical current which is applied to the adjacent environment and metallic anode dissolution as well. In this research, deepwater CP wells at different locations of Golestan province, Iran, were taken into consideration to evaluate the impact of these protective systems on underground waters from viewpoint of chemical and physicochemical characteristics resulted from anode dissolution. For this purpose, concentration of metallic constituents of the anode as well as the amount of pH, total dissolved solids (TDS), electrical conductivity (EC), and total hardness were determined. On the basis of obtained results, the concentration of Mn, Cr, and Fe in CP well located nearby an industrial district (i.e., 0.087, 0.475, and 8.5 mg/L, respectively) was higher than both WHO and USEPA standards. This fact can be resulted from the position where the well was dug as well as the CP anode dissolution within the deep CP water wells. PRACTITIONER POINTS: The impact of impressed current cathodic protection (ICCP) system on chemical and physicochemical characteristics of underground water has been evaluated. Anode dissolution of ICCP systems influences the water characteristics nearby the anodes. Despite low dissolution rate of high silicon cast iron anodes, their long-term utilization might be harmful for adjacent ecosystem. The amount of heavy metals in underground waters was demonstrated to be influenced by the employment of ICCP system. Both anode dissolution and the geological properties of the Earth`s crust surrounding the wellbore might be responsible for significant increase of heavy metals concentration.

Surfactant-dependent critical interfacial tension in silicon carbide membranes for produced water treatment

During fossil oil extraction, a complex water stream known as produced water (PW), is co-extracted. Membrane treatment makes PW re-use possible, but fouling and oil permeation remain major challenges. In this work, membrane fouling and oil retention of Synthetic PW stabilized with a cationic, anionic, zwitterionic or nonionic surfactant, were studied at various surfactant and salt concentrations. We discuss our results in the framework of the Young-Laplace (YL) equation, which predicts for a given membrane, pressure and oil-membrane contact angle, a critical interfacial tension (IFT) below which oil permeation should occur. We observe such a transition from high to low oil retention with decreasing IFT for the anionic (SDS), cationic (CTAB) and non-ionic (TX) surfactant, but at significantly higher critical IFTs than predicted by YL. On the other side, for the zwitterionic DDAPS we do not observe a drop in oil retention, even at the lowest IFT. The discrepancy between our findings and the critical IFT predicted by YL can be explained by the difference between the measured contact angle and the effective contact angle at the wall of the membrane pores. This leads to a surfactant-dependent critical IFT. Additionally, our results point out that zwitterionic surfactants even at the lowest IFT did not present a critical IFT and exhibited low fouling and low oil permeation.

Towards materials discovery: assays for screening and study of chemical interactions of novel corrosion inhibitors in solution and coatings

Using chemical design, computational modelling, structure–activity and structure–property relationships, with high-throughput solution and coating assays we can rapidly identify prime corrosion inhibitor candidates for further detailed evaluation.

Highly efficient eco-friendly corrosion inhibitor for mild steel in 5 M HCl at elevated temperatures: experimental & molecular dynamics study

Laurhydrazide N′-propan-3-one was used as an eco-friendly inhibitor for the corrosion of mild steel in 5 M HCl at elevated temperatures. Various electrochemical techniques and surface characterization methods were utilized in this study. In addition, the kinetics and thermodynamic parameters were calculated and discussed. Furthermore, a geometry optimization of LHP was performed and the time-dependent density functional theory was utilized to calculate the electronic absorption spectra. Finally, frequency calculations were, also, performed on the optimized geometry.