Combined electrochemical/surface investigations and computer modeling of the aquatic Artichoke extract molecules corrosion inhibition properties on the mild steel surface immersed in the acidic medium

Adiantum Capillus-Veneris Extract as a Sustainable Inhibitor to Mitigate Corrosion in Acid Solutions: Experimental, Machine-Learning Simulation, and Multiobjective Optimization

Green corrosion inhibitors have been widely used as sustainable replacements for synthetic organic inhibitors. The application of adiantum capillus-veneris (ACV) extract to mitigate mild steel corrosion in a hydrochloric acid solution was the main focus of this investigation. Corrosion inhibition was studied using electrochemical impedance spectroscopy (EIS) and polarization techniques. EIS curves were modeled using a shallow neural network. Subsequently, a multiobjective genetic algorithm was employed to identify the optimal combination of concentration and time, represented by a Pareto front. EIS revealed an inhibitory efficacy of 88% at the optimal concentration of 800 ppm. Polarization results showed that ACV acted as a mixed inhibitor, and at 800 ppm, the corrosion current density decreased from 105 to 44 μA/cm2. Surface analytical techniques confirmed the corrosion-inhibitory effect of ACV. Results indicated that the sample selected from the lower lobe of the Pareto front, dominated by impedance magnitude, outperformed other tested samples. Furthermore, the machine learning-based corrosion prediction model demonstrated a high accuracy. This work highlighted the viability of machine learning in assessing corrosion resistance and improved the generalization capacity of optimizing corrosion inhibitors.

Pumpkin Leaf Extract Crop Waste as a New Degradable and Environmentally Friendly Corrosion Inhibitor

The pumpkin leaf was extracted by the decoction method, and it was used as an eco-friendly, nontoxic inhibitor of copper in 0.5 M H2SO4 corrosion media. To evaluate the composition and protective capacity of the pumpkin leaf extract, Fourier infrared spectroscopy, electrochemical testing, XPS, AFM, and SEM were employed. The results showed that the pumpkin leaf extract (PLE) is an effective cathode corrosion inhibitor, exhibiting exceptional protection for copper within a specific temperature range. The corrosion inhibition efficiency of the PLE against copper reached 89.98% when the concentration of the PLE reached 800 mg/L. Furthermore, when the temperature and soaking time increased, the corrosion protection efficiency of 800 mg/L PLE on copper consistently remained above 85%. Analysis of the morphology also indicated that the PLE possesses equally effective protection for copper at different temperatures. Furthermore, XPS analysis reveals that the PLE molecules are indeed adsorbed to form an adsorption film, which is consistent with Langmuir monolayer adsorption. Molecular dynamics simulations and quantum chemical calculations were conducted on the main components of the PLE.

Green synthesis of cadmium oxide nanoparticles (CdO-NPS) using syzygium cumini: exploring industrial applications of CdO NPs as a corrosion inhibitor of mild steel in the acidic environment

Potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS) and weight loss measurements were used to assess the effectiveness of CdO-NPs as a corrosion inhibitor for carbon steel in 0.5 M H2SO4. It was amply shown that as the concentration of CdO-NPs increased, the cathodic currents decreased and the active corroding sites were blocked completely. Moreover, a decrease in the mass of mild steel in an aggressive environment was reduced gradually with an increase in the concentration (ppm) of CdO-NPs inhibitor, resulting in an increase in the inhibition efficiency. The novel synthesized CdO-NPs were characterized by FT-IR, XRD and SEM-EDX spectroscopy.

Insights into the use of two novel supramolecular compounds as corrosion inhibitors for stainless steel in a chloride environment: experimental as well as theoretical investigation

Novel supramolecular (SCPs) compounds such as: {[Ni (EIN)4(NCS)2]}, SCP1 and {[Co (EIN)4 (NCS)2]}, SCP2 have been studied using weight loss (WL) and electrochemical tests on the corrosion performance of stainless steel 304 (SS304) in 1.0 M hydrochloric acid (HCl) solution. The experimental results revealed that inhibition efficacy (η%) rises with increasing concentrations of SCPs and reached 92.3% and 89.6% at 16 × 10-6 M, 25 °C, from the WL method for SCP1 and SCP2, respectively. However, by raising the temperature, η% was reduced. Polarization measurements (PDP) showed that the SCPs molecules represent a mixed-type. The SCPs were adsorbed on a SS304 surface physically, and the Langmuir adsorption isotherm was found to govern the adsorption process. The determination of thermodynamic parameters was carried out at various temperatures. Quantum chemical calculations were calculated to prove the adsorption process of SCP components, using the molecular dynamics (MD) simulations and electron density map. The inhibition performance of SCPs for SS304 dissolution in an acidic medium was proved to be excellent through FT-IR and AFM analysis. The results obtained from all measurements exhibit a high level of agreement with each other.

Synthesis, DFT, molecular dynamics, and Monte Carlo simulation of a novel thiourea derivative with extraordinary inhibitive properties for mild steel in 0.5 M sulphuric acid

A novel thiourea derivative has been successfully synthesized via green routes and fully characterized by FT-IR, ¹H, ¹³C-NMR, and elemental analysis. The synthetic inhibitor 2-amino-N-(phenylcarbamothioyl) benzamide (APCB) was assessed as a corrosion inhibitor for mild steel (MS) in 0.5 M H₂SO₄. Various electrochemical techniques, such as electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP), have been used to evaluate inhibition efficiency. As a result, EIS and PDP agreed with each other, indicating that APCB exhibits an inhibition performance that exceeds 96% at a concentration of 2 × 10^-4 M and increases with an increase in temperature up to 98% at 333 K. However, PDP measurements showed that APCB is a mixed type of inhibitor. In addition, SEM, EDX, AFM, and contact angle measurements were used as a topological surface characterization technique that confirmed the formation of a protective layer over the MS surface. Additionally, the complex formation was thoroughly confirmed by UV-Vis measurements. The adsorption of APCB proved the highest compliance with the Langmuir adsorption isotherm. Furthermore, density functional theory (DFT) calculations were conducted to establish the correlation between the electronic structure and excellent inhibition efficiency. Moreover, molecular dynamics (MD) simulations were used to find interaction energy in different media. Finally, the adsorption affinity of the MS surface for different concentrations of APCB was verified via Monte Carlo (MC) simulations. Owing to the outcomes of this study, it is remarkable that APCB, with its low cost and simple synthesis, might be an exceptionally prominent option for mild steel protection.

Environmentally benign cinchonain IIa from Uncaria laevigata for corrosion inhibition of Q235 steel in HCl corrosive medium: Experimental and theoretical investigation

Traditional corrosion inhibitors make great contribution to metal protection, but also cause environmental pollution. To solve the problem, plant extracts as green corrosion inhibitors have attracted much attention in recent years. Plants are good raw materials for corrosion inhibitors and also meet the requirements of industry. However, they have not been successfully applied in industry due to the unknown composition of the effective corrosion inhibitors and large dosage thereof. Therefore, cinchonain IIa was separated from Uncaria laevigata with abundant sources and low cost from nature in this work. Here we hypothesized that cinchonain IIa could show good corrosion inhibition performance for Q235 steel in the acidic medium. Through experiments and theoretical calculation, we studied the corrosion inhibition effect of cinchonain IIa on Q235 in 1 M HCl solution at 298 K for 48 h. Electrochemical experiments revealed that the inhibition efficiency of 200 mg/L cinchonain IIa in 1 M HCl for Q235 steel was 94.08% for 48 h. It even showed over 93% corrosion inhibition efficiency and durable protection performance to 28 d. Surface observations indicated that cinchonain IIa were firmly attached to the steel surface by forming a protective film. Moreover, quantum chemical calculation and molecular dynamics simulation revealed the inhibition mechanism at molecular and atomic level. Compared with some plant extracts, here we demonstrate that the outstanding advantages of cinchonain IIa include sustained protective effect, small dosage, and low toxicity. Accordingly, it may be used as a green industrial corrosion inhibitor with great potential in oilfield acidification and acid pickling.

Corrosion inhibition of a novel antihistamine-based compound for mild steel in hydrochloric acid solution: experimental and computational studies

Focused on the assessment of the diphenhydramine hydrochloride (DPH) capabilities as an alternative to conventional and harmful industrial corrosion inhibitors, electrochemical techniques were employed. The optimum concentration of 1000 ppm was determined by molecular simulation and validated through electrochemical experiments. The results acquired from the electrochemical impedance spectroscopy (EIS) study showed that DPH at a concentration of 1000 ppm has a corrosion efficiency of 91.43% after 6 h immersion. The DPH molecules' orientation on the surface was assessed based on EIS predicting horizontal adsorption on the surface. Molecular simulations were done to explore the adsorption mechanism of DPH. The DPH molecules' orientation on the surface was also assessed based on computational studies confirming the horizontal adsorption predicted by EIS.

A Review on Plants and Biomass Wastes as Organic Green Corrosion Inhibitors for Mild Steel in Acidic Environment

Acid corrosion is a problem pertaining to corrosion that involves an acid solution. It is important to treat metal to preserve its integrity. Thus, acids are utilized to clean and treat metal surfaces. In return, this may lead to over-etching and metal degradation. Corrosion inhibitors were introduced as a solution for the issue. However, there are some problems associated with the usage of conventional corrosion inhibitors. Traces of nitrites and chromates that are present in the inhibitors may lead to serious health and environmental issues. As a solution, organic green corrosion inhibitors have been studied to replace the conventional corrosion inhibitors. These inhibitor molecules form a protective layer on top of the metal surface to suppress metal dissolution when added to the acid solution. This process prevents direct contact between the metal surfaces and the acid environment. This study explores the usage of natural resources and biomass wastes as the basis for organic green corrosion inhibitors. This study also provides some suggestions for new biomass wastes that can be studied as new organic corrosion inhibitors, and it is aimed at opening the perspective of researchers on exploring new organic inhibitors by using natural resources and biomass wastes.