Guar gum as efficient non-toxic inhibitor of carbon steel corrosion in phosphoric acid medium: Electrochemical, surface, DFT and MD simulations studies

An appraisal of the utilization of natural gums as corrosion inhibitors: Prospects, challenges, and future perspectives

Natural gums are macro compounds containing monosaccharide (sugar) units bonded by glycosidic to form long polymeric sugar chains of considerably high molecular weight. Natural gums are multifaceted in applications with the main areas being the food and pharmaceutical industries. The recent research interest in corrosion inhibitors is considering natural gums because of their abundance and ecological compatibility. Hence, this review takes a look at the use of natural gums in pure and modified forms in metals protection. The review establishes that the corrosion-protecting ability of natural gums has a direct connotation with their macromolecular weights, chemical composition, and molecular and electronic structures. Immersion duration and temperature are other factors found to affect the inhibition performance of natural gums considerably. The inhibition of natural gums in pure form is found not to be excellent due to their high hydration rate, algal and microbial contamination, solubility that depends on pH, and thermal instability. Common modification techniques adopted by corrosion inhibitor scientists are copolymerization, mixing with chemicals to induce synergism, crosslinking, and insertion of inorganic nanomaterials into the polymer matrix. Infusion of biosynthesized nanoparticles approach towards enhancing the corrosion inhibition efficiency of natural gums is recommended for future studies because of the unique characteristics of nanoparticles.

Guar Gum as an Eco-Friendly Corrosion Inhibitor for N80 Carbon Steel under Sweet Environment in Saline Solution: Electrochemical, Surface, and Spectroscopic Studies

In this study, the corrosion inhibition performance of the natural polysaccharide guar gum (GG) for N80 carbon steel in CO2-saturated saline solution at different temperatures and immersion times was investigated by weight loss and electrochemical measurements. The results have revealed that GG showed good inhibition performance at lower and higher temperatures. The inhibition efficiency observed via weight loss measurements reached 76.16 and 63.19% with 0.4 g L-1 of GG, at 25 and 50 °C, respectively. The inhibition efficiency of GG increased as the inhibitor concentration and immersion time increased but decreased with increasing temperature. EIS measurements have shown that, even after prolonged exposure, GG was still able to protect the metal surface. Potentiodynamic measurements showed the mixed-type nature of GG inhibitive action. The Temkin and Dubinin-Radushkevich adsorption isotherm models give accurate fitting of the estimated data, and the calculated parameters indicated that the adsorption of GG occurred mainly via an electrostatic or physical adsorption process. The associated activation energy (Ea) and the heat of adsorption (Qa) supported the physical adsorption nature of GG. FTIR analysis was used to explain the adsorption interaction between the inhibitor and the N80 carbon steel surface. SEM-EDS and AFM confirmed the adsorption of GG and the formation of an adsorptive layer of GG on the metal surface.

Chitosan derivatives as promising green corrosion inhibitors for carbon steel in acidic environment: Inhibition performance and interfacial adsorption mechanism

Among the biodegradable polysaccharide, chitosan is widely present in the cell membranes of bacteria and algae and in the cell walls of higher plants. As a promising biopolymer, chitosan has great potential as eco-friendly corrosion inhibitor. Herein, two synthetic chitosan derivatives (N-phenylthiourea chitosan (CS-PT), N-phenyl-O-benzylthiourea chitosan (CS-PT-Bn)) were investigated as high-efficient acidic corrosion inhibitors to deal with the corrosion issue of carbon steel. The anti-corrosion property of the chitosan derivatives was explored by electrochemical tests, surface characterization and theoretical calculations. The experimental results indicate that both CS-PT and CS-PT-Bn present high-efficient inhibition performance with the inhibition efficiency of 98.4% and 98.5% at the concentration of 100 mg/L, respectively. Their adsorption mechanism at steel/solution interface is revealed by quantum chemical calculations, molecular dynamics (MD) and GFN-xTB calculations. It is found that CS-PT and CS-PT-Bn adsorb at the steel/solution interface by forming Fe-N and Fe-S bonds. Compared to CS-PT molecule, the introduction of benzyl group endows CS-PT-Bn molecule with stronger electrostatic effect and hydrophobicity, which favors the interfacial adsorption of CS-PT-Bn molecule on carbon steel surface.

Corrosion Inhibition Studies of 8-Hydroxyquinoline Derivatives for N80 Steel in a 1.0 M HCl Solution: Experimental, Computational Chemistry, and Quantitative Structure-Activity Relationship Studies

Twelve kinds of 8-hydroxyquinoline derivatives were synthesized and characterized. The weight loss method was used to evaluate their inhibition efficiencies (IEs) in a 1.0 M HCl solution at 333 K. The results showed that the alkyl chain length, heteroatoms (S, N, and O), and number of benzene rings significantly affect the IE. Herein, the IE of 5-[(dodecylthio)methyl]-8-quinolinol reached 98.71%. Meanwhile, the potentiodynamic polarization results indicated that all 8-hydroxyquinoline derivatives were mixed-type inhibitors. Electrochemical impedance spectroscopy results revealed that 8-hydroxyquinoline derivatives can increase polarization resistance, supporting their adsorption on the N80 steel surface. Moreover, according to density functional theory (DFT), the frontier orbital distribution and quantum chemical parameters (E_HOMO, E_LUMO, dipole moment μ, etc.) were calculated, and the results confirmed that the substituents of protonated 8-hydroxyquinoline derivatives significantly influenced the frontier orbital distribution. Molecular dynamics simulation illustrated that all protonated 8-hydroxyquinoline derivatives were adsorbed parallel to the Fe(110) surface, and the interaction energy (E_int) evidenced that the molecular size would affect their strength of adsorption on the Fe(110) surface. The linear and nonlinear quantitative structure-activity relationship models were established by linear regression (LR) methods and BP neural networks (NN), respectively. The LR model was established by using E_int and μ, and the coefficient of determination (R²) was 0.934. In addition, the nonlinear NN model was obtained according to IE and all parameters (DFT parameters and E_int). Then, the two calculation inhibition efficiencies (IE_cal) were obtained from the LR and NN models, and the R² values of the linear correlation between the IE_cal and the experimental IE were 0.940 and 0.951, respectively. In addition, the IE of the tested inhibitor was 51.86% and the IE_cal values predicted by the LR and NN models were 52.68% and 53.06%, respectively. Our results demonstrate that both the LR and NN models have good fits and predictive ability.

Interactions study of 1,2,4-triazole derivatives in acid medium using molecular dynamics

We investigated the interaction of some 1,2,4-triazoles derivatives: 4-amino-3-methylthio-5-phenyl-4H-1,2,4-triazole 1, 4-amino-5-phenyl-4H-1,2,4-triazole-3-thiol 2 A, 4-amino-5-phenyl-2H-1,2,4-triazole-3-thione 2B, and 4-amino-5-phenyl-4H-1,2,4-triazole-3-thiol 2 C (respectively MTE 1, TL 2 A, TN 2B and TL 2 C) using the molecular dynamics simulation. First, we employed this method to predict the total energies in vacuum and in solutions (water and acid media). Then, we calculated the MD parameters: interaction energies and angle parameters. We have also evaluated the conformations of these molecules in gas and in solutions. Next, we compared the calculated results in water with those in acid solution. Our simulated results prove that the presence of intermolecular hydrogen bond increases the interaction energies in the tautomer thione 2B. We confirm that the TN 2B reaches its high stable conformation state in the solution environment. The calculations confirm that the compound MTE 1 has a spatial conformation state and shows high interaction energy in acid medium. Our molecular dynamics results complete very well our quantum chemical calculations. Communicated by Ramaswamy H. Sarma.

Fenugreek seed and cape gooseberry leaf extracts as green corrosion inhibitors for steel in the phosphoric acid industry

Phosphoric acid is the core material for the fertilizer industry; however, it is incredibly corrosive to manufacturing plants' structures, mainly steel. Corrosion is one of the most severe problems encountered during phosphate fertilizer manufacturing. Recently, plant extracts have been commonly used as corrosion inhibitors because they are cheap and environmentally friendly. Steel corrosion in a 20% aqueous phosphoric acid solution in the absence and presence of fenugreek seed (Fen) or cape gooseberry leaf (CgL) extracts was investigated using the electrochemical impedance spectroscopy technique, potentiodynamic polarization measurement, scanning electron microscope, and quantum chemical calculations. Fourier Transform Infrared, FTIR, was used to identify the functional groups in Fen and CgL extracts. The inhibition efficiency for steel in 20% aqueous phosphoric acid was roughly equal to 80% for 0.4 g/L CgL and 1.2 g/L Fen extracts. A scanning electron microscope showed that the chemical constituents of extracts block the surface roughness of steel, decreasing the corrosion rate. The activation parameters indicated the effectiveness of the extracts at a higher temperature. Measurements of the potential of zero charges showed that the steel surface is positively charged in the phosphoric acid solution. Quantum chemical computations were also employed to examine the corrosion inhibition mechanisms of the natural extracts.

Development of Natural Plant Extracts as Sustainable Inhibitors for Efficient Protection of Mild Steel: Experimental and First-Principles Multi-Level Computational Methods

In the present work, we present the superior corrosion inhibition properties of three plant-based products, Fraxinus excelsior (FEAE), Zingiber zerumbet (ZZAE), and Isatis tinctoria (ITAE), that efficiently inhibit the corrosion of mild steel in phosphoric acid. The anti-corrosion and adsorption characteristics were assessed using a combination of experimental and computational approaches. Weight loss, potentiodynamic polarization, and electrochemical impedance spectroscopy methods were used to evaluate the inhibitive performance of the inhibitors on the metal surface. Then, both DFT/DFTB calculations and molecular dynamic simulations were further adopted to investigate the interaction between organic inhibitor molecules and the metal surface. The protective layers assembled using the active constituents, such as carbonyl and hydroxyl groups, of the three plant-based products offer high electrochemical stability at high temperatures and robust protection against aggressive acidic solutions. All electrochemical measurements showed that the inhibition performance of extracts increased by increasing their concentration and improved in the following order: FEAE > ZZAE > ITAE. Further, these extracts worked as mixed-type inhibitors to block the anodic and cathodic active sites on the mild steel surface. Multi-level computational approaches revealed that FEAE is the most adsorbed inhibitor owing to its ability to provide electron lone pairs for electrophilic reactions. The experimental and theoretical results showed good agreement. These results indicate the possibility of replacing conventional compounds with natural substituted organic products in the fabrication of hybrid materials with effective anti-corrosion performance.

Attenuation of Mild Steel-Acid Corrosion Using Exfoliated Graphite Oxide-Polymer Composite: Synthesis, Characterization, Electrochemical, and Response Surface Method Approach

This work deals with the study of the anticorrosion behavior of a biopolymer, namely Guar Gum (GG) and its composite on mild steel (MS) in sulfamic acid (SA) solution using electrochemical techniques. GG was found to be a potential inhibitor relatively at its higher concentration and showed maximum inhibition efficiency (IE) of 74% at 3 g/L (3000 ppm). To improve its IE, exfoliated graphite oxide (xGO)/GG polymer composite was prepared, and its inhibition property was assessed in 1 M SA solution at different temperatures by weight loss method (WL). The chemical structure of xGO/GG polymer composite was examined by FT-IR, and the morphology was inspected by optical microscopy, scanning electron microscopy study, and energy dispersive spectroscopy technique. xGO/GG polymer composite emerged as an efficient corrosion inhibitor for MS as marked from the outcomes of the electrochemical investigations and showed improved IE of 93% at 0.6 g/L (600 ppm) when compared to GG. Experimental results found by WL measurements are used to evaluate the thermodynamic parameters at various temperatures. Further, a Box-Behnken composite design with three factors and three levels has been used to minimize the experimental conditions. The IE was enhanced with the increase in the inhibitor concentration as observed from the main effect plot. The maximum IE of 84.21% was projected by the response surface method (RSM) with temperature (A = 30 °C), inhibitor concentration (B = 600 ppm), and time (C = 1 h).

Insight into the corrosion inhibition of Biebersteinia multifida root extract for carbon steel in acidic medium

In this project, the protective effect of Biebersteinia multifida root extract (BMRE) against corrosion of 1018 low carbon steel (1018LCS) in HCl solutions was appraised by assessing weight loss, electrochemical impedance spectroscopy (EIS), and polarization at 25 °C. The maximum inhibitory efficacy for the concentration of 1 g/l of the BMRE was 92.8% at 25 °C after 2 h and increased to 95.3% after 24 h of immersion. Polarization experiments have shown that the extract in acidic solutions can act as a mixed corrosion inhibitor. The corrosion inhibitory efficacy of BMRE decreased with increasing temperature, and at all temperature settings studied, the adsorption of BMRE molecules on 1018 LCS was consistent with the Langmuir adsorption isotherm. The Scanning Electron Microscopy (SEM) analysis confirmed the protection of 1018 LCS in the acidic solution containing BMRE extract. Quantum chemistry studies of four main constituents of the extract called vasicinone, umbelliferon, scopoletin, and ferulic acid were performed by density functional theory, DFT, in neutral and protonated states. Calculated quantum parameters were used to investigate the active sites and donor-receptor interactions of molecules.

The Effect of Eco-Friendly Inhibitors on the Corrosion Properties of Concrete Reinforcement in Harsh Environments

In the present research, the synergistic effect of Arabic and guar gum inhibitors on the corrosion efficiency of concrete reinforcement was investigated. Thus, eight types of Arabic and guar gum combinations with 100, 250, 500, 750, and 1000 ppm were added to the steel reinforcement for 1, 7, 28, 48, and 72 days. The corrosion behavior of the samples was investigated by the electrochemical impedance (EIS) test. Water transmissibility, electrical resistivity, and compressive strength of concrete were also studied. The results showed that adding inhibitors generally increased the compressive strength of concrete. It was also found that water transmissibility was reduced by the addition of inhibitors. The electrical resistivity of the samples increased slightly with increasing time up to 72 days. EIS and Tafel results have demonstrated that Arabic and guar gums are effective inhibitors for reinforced concrete structures. Furthermore, scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR) utilized to analyze the samples indicated that inhibitor grain size was enhanced by enhancing the concentration of the inhibitor combination, showing that the guar and Arabic inhibitor combinations were properly absorbed on the reinforcement surface. Results showed that a sample with 250 ppm Arabic gum and 250 ppm guar gum having a properly distributed inhibitor combination on the reinforcement surface creates a desirable cathode current.

Inhibition of mild steel corrosion in 1 M HCl by chondroitin sulfate and its synergistic effect with sodium alginate

The development of effective and environment-friendly corrosion inhibitors is of great significance for the protection of mild steel in hydrochloric acid media. Accordingly, a natural polysaccharide mixture inhibitor composed of chondroitin sulfate derived from pig cartilage (CS-PC) and sodium alginate (SA) is developed here, and the synergistic effect of the two polysaccharides towards adsorption on mild steel in 1 M HCl is studied. The inhibition performance has been studied using weight loss test, electrochemical investigations, SEM, SECM and UV methods. The results indicate that the mixtures of CS-PC and SA strongly inhibit the corrosion of mild steel compared to individual inhibitors (i.e., 95.18 % versus 72.78 %), and show a synergistic inhibition effect. The structure-activity relationship between the molecular structure of the CS-PC + SA mixture and its corrosion inhibition performance has been discussed by using the quantum chemistry calculation and molecular dynamics simulations. It is believed that these results have certain guiding significance for the rational design of efficient corrosion inhibitor.

Effect of CO2 Partial Pressure on the Corrosion Inhibition of N80 Carbon Steel by Gum Arabic in a CO2-Water Saline Environment for Shale Oil and Gas Industry

The effect of CO₂ partial pressure on the corrosion inhibition efficiency of gum arabic (GA) on the N80 carbon steel pipeline in a CO₂-water saline environment was studied by using gravimetric and electrochemical measurements at different CO₂ partial pressures (e.g., PCO2 = 1, 20 and 40 bar) and temperatures (e.g., 25 and 60 °C). The results showed that the inhibitor efficiency increased with an increase in inhibitor concentration and CO₂ partial pressure. The corrosion inhibition efficiency was found to be 84.53% and 75.41% after 24 and 168 h of immersion at PCO2 = 40 bar, respectively. The surface was further evaluated by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), grazing incidence X-ray diffraction (GIXRD), and X-ray photoelectron spectroscopy (XPS) measurements. The SEM-EDS and GIXRD measurements reveal that the surface of the metal was found to be strongly affected by the presence of the inhibitor and CO₂ partial pressure. In the presence of GA, the protective layer on the metal surface becomes more compact with increasing the CO₂ partial pressure. The XPS measurements provided direct evidence of the adsorption of GA molecules on the carbon steel surface and corroborated the gravimetric results.

Fructan from Polygonatum cyrtonema Hua as an eco-friendly corrosion inhibitor for mild steel in HCl media

An effective and biodegradable polygonatum fructan (PF) from Polygonatum cyrtonema Hua was studied as an eco-friendly corrosion inhibitor for mild steel protection in 1 M HCl, whose inhibition performance was studied by weight loss tests, electrochemical techniques, and surface analysis techniques (SECM, FTIR). The experimental results showed that PF has outstanding inhibition performance for mild steel in hydrochloric acid, and the inhibition efficiency increased with the increase of its concentration and temperature. Polarization studies indicated that PF is a mixed-type corrosion inhibitor, and its adsorption mode conforms to Langmuir isotherm, mainly chemisorption. An adsorption-related protective inhibitor film formed on the surface of mild steel was verified and investigated based on its surface analysis and characterization. Quantum chemical analysis showed that the adsorption of PF on the surface of mild steel has obvious chemical properties.

Guar Gum as an Eco-Friendly Corrosion Inhibitor for Pure Aluminium in 1-M HCl Solution

Guar gum (GG) was investigated as a possible eco-friendly corrosion inhibitor for pure aluminium in a 1-M HCl solution at different temperatures and immersion times using gravimetric and electrochemical techniques. The results showed that GG was a good corrosion inhibitor for pure aluminium in the studied environment. The inhibition efficiency of GG increased with increasing inhibitor concentration and immersion time but decreased with increasing temperature. Polarisation measurements revealed that GG was a mixed type inhibitor with a higher influence on the cathodic reaction. The adsorption behaviour of the investigated inhibitor was found to obey the Temkin adsorption isotherm and the calculated values of the standard free adsorption energy indicate mixed-type adsorption, with the physical adsorption being more dominant. The associated activation energy (E_a) and the heat of adsorption (Q_a) supported the physical adsorption nature of the inhibitor. Fourier-transform infrared spectroscopy (FTIR) and Raman/SERS were used to explain the adsorption interaction between the inhibitor with the surface of the metal. The results suggested that most inhibition action of GG is due to its adsorption of the metal surface via H-bond formation.

Synergistic effect of 1-(2,5-dioxoimidazolidin-4-yl)urea and Tween-80 towards the corrosion mitigation of mild steel in HCl

The inhibition performance and synergistic inhibition effect of DMU with Tween-80 on the corrosion of mild steel in 1 M HCl was studied for the first time.

Adsorption behavior of carboxymethyl guar gum onto quartz sand

The adsorption of carboxymethyl guar gum on quartz sand was studied quantitatively and the factors influencing adsorption were investigated.