Laboratory investigation of biodegradability of a polyurethane foam under anaerobic conditions

Biological Upcycling of Plastics Waste

Plastic wastes accumulate in the environment, impacting wildlife and human health and representing a significant pool of inexpensive waste carbon that could form feedstock for the sustainable production of commodity chemicals, monomers, and specialty chemicals. Current mechanical recycling technologies are not economically attractive due to the lower-quality plastics that are produced in each iteration. Thus, the development of a plastics economy requires a solution that can deconstruct plastics and generate value from the deconstruction products. Biological systems can provide such value by allowing for the processing of mixed plastics waste streams via enzymatic specificity and using engineered metabolic pathways to produce upcycling targets. We focus on the use of biological systems for waste plastics deconstruction and upcycling. We highlight documented and predicted mechanisms through which plastics are biologically deconstructed and assimilated and provide examples of upcycled products from biological systems. Additionally, we detail current challenges in the field, including the discovery and development of microorganisms and enzymes for deconstructing non-polyethylene terephthalate plastics, the selection of appropriate target molecules to incentivize development of a plastic bioeconomy, and the selection of microbial chassis for the valorization of deconstruction products.

Subcritical Hydrothermal Liquefaction as a Pretreatment for Enzymatic Degradation of Polyurethane

Enzymatic digestion is a promising alternative in the upconversion of plastic waste compared to traditional chemical recycling methods, because it warrants the use of milder conditions. However, enzymes are hardly able to penetrate the bulk of the plastic material; thus, a pretreatment is necessary to promote the reaction. In this study we investigate hydrothermal liquefaction as a thermal pretreatment of a commercial polyurethane before performing an enzymatic digestion. The feedstock is a rigid polyurethane foam. The structure and chemical composition of the feedstock were analyzed through FTIR analysis and solid-state ¹³C NMR. The polyurethane was then subjected to hydrothermal liquefaction using either ultrapure water or KOH as a basic catalyst. Enzymatic digestion was then performed on the organic fraction obtained from both experiments using a lipase extracted from Candida rugosa. The LC-MS analysis of the digests shows an increase in some signal intensities due to the degradation of oligomeric fragments. This new way of recycling allows the recovery of important chemicals such as quinolines and 4,4'-methylenedianiline. With this study we demonstrate that hydrothermal liquefaction coupled with enzymatic digestion is a suitable alternative for handling polyurethane waste.

A Review of Rigid Polymeric Cellular Foams and Their Greener Tannin-Based Alternatives

This review focuses on the description of the main processes and materials used for the formulation of rigid polymer foams. Polyurethanes and their derivatives, as well as phenolic systems, are described, and their main components, foaming routes, end of life, and recycling are considered. Due to environmental concerns and the need to find bio-based alternatives for these products, special attention is given to a recent class of polymeric foams: tannin-based foams. In addition to their formulation and foaming procedures, their main structural, thermal, mechanical, and fire resistance properties are described in detail, with emphasis on their advanced applications and recycling routes. These systems have been shown to possess very interesting properties that allow them to be considered as potential substitutes for non-renewable rigid polymeric cellular foams.

A comprehensive review on recent advancements in biodegradation and sustainable management of biopolymers

Recent years have seen upsurge in plastic manufacturing and its utilization in various fields, such as, packaging, household goods, medical applications, and beauty products. Due to various adverse impacts imposed by synthetic plastics on the health of living well-being and the environment, the biopolymers have been emerged out an alternative. Although, the biopolymers such as polyhydroxyalkanoates (PHA) are entirely degradable. However, the other polymers, such as poly (lactic acid) (PLA) are only partially degradable and often not biosynthesized. Biodegradation of the polymers using microorganisms is considered an effective bioremediation approach. Biodegradation can be performed in aerobic and anaerobic environments. In this context, the present review discusses the biopolymer production, their persistence in the environment, aerobic biodegradation, anaerobic biodegradation, challenges associated with biodegradation and future perspectives. In addition, this review discusses the advancement in the technologies associated with biopolymer production, biodegradation, and their biodegradation standard in different environmental settings. Furthermore, differences in the degradation condition in the laboratory as well as on-site are discussed.

Biodegradation Study of Polyurethanes from Linseed and Passion Fruit Oils

Bio-based polyurethanes (PU) have been developed as biodegradable and biocompatible, promising materials. In this work, PU foams with interesting properties and biodegradable characteristics were prepared from the polyols of linseed oil (LO) and passion fruit oil (PFO). The PUs reported herein were synthesized in 0.8 and 1.2 [NCO]/[OH] molar ratios, and were submitted to a soil degradation test, followed by analyses via scanning electron microscopy (SEM), stereomicroscope, thermogravimetry (TG/DTG), and Fourier transform infra-red (FTIR) spectroscopy. The results obtained indicate significant biodegradation activity. SEM micrographs of the PUs after soil the degradation test showed that the materials were susceptible to microbiological deterioration. TG/DTG curves showed that the PU samples were less thermally stable after the period of landfill than those freshly prepared. FTIR spectroscopy was used to identify chemical changes that occurred during biodegradation.

Preparation and Properties of Bio-Based Polyurethane Controlled Release Urea Coating with Photosensitivity

In order to improve the photodegradation ability of fertilizer coating material and realize the sustainability of fertilizers, in this study, the commercially available photosensitive iron stearate (FeSt3) was wet-ground into submicrometer FeSt3 (SFeSt3) particles and used in preparation of a SFeSt3-modified bio-based polyurethane (PU)-coated controlled release urea (PU-SFe-CRU). The results showed that after 1 month photodegradation, the coating material had significant yellowing, the oxygen content of SFeSt3-modified PU (PU-SFe) increased by 56.89%, and its structure became more porous and looser than PU. The thermal stability of PU-SFe decreased, and more intermediate products were produced after exposure to UV light. The germination experiment showed that PU-SFe before and after photodegradation (up to 60 mg/L) had no adverse effect on the seed germination and bud growth of rice. Additionally, PU-SFe had a significantly higher Cr adsorption capacity after photodegradation due to the increase of the oxygen-containing group and specific surface. This study provides a theoretical basis for the research and development of photodegradable environment-friendly controlled release urea.

Green rigid polyurethane foam from hydroxyl liquid natural rubbers as macro-hydroxyl polyols

The novel renewable source precursors from hydroxyl liquid natural rubbers (HLNRs) with various secondary hydroxyl content of 22% (HLNR22), 35% (HLNR35), and 50% (HLNR50) (or naming macro-hydroxyl polyols) were used to prepare rigid polyurethane foam. The aim of this study was to investigate the effect of hydroxyl content of HLNR precursors and the ratio of HLNRs and commercial polyols on physico-mechanical properties of rigid polyurethane foams in comparison to foams made from commercial polyols. The increase in hydroxyl content of HLNRs resulted in the foams with larger cell size while the increase in the HLNR portion caused a small and more uniform cell size, which is related to their density and compressive strength. Thermal stability of polyurethane foams was analyzed by thermogravimetric analysis and the results have demonstrated that the use of HLNR polyols improved thermal stability of polyurethane foams in comparison to commercial foam.

Recent advances in attached growth membrane bioreactor systems for wastewater treatment

To tackle membrane fouling and limited removals of pollutants (nutrients and emerging pollutants) that hinder the wide applications of membrane bioreactor (MBR), attached growth MBR (AGMBR) combining MBR and attached growth process has been developed. This review comprehensively presents the up-to-date developments of media used in both aerobic and anaerobic AGMBRs for treating wastewaters containing conventional and emerging pollutants. It also elaborates the properties of different media, characteristics of attached biomass, and their contributions to AGMBR performance. Conventional media, such as biological activated carbon and polymeric carriers, induce formation of aerobic, anoxic and/or anaerobic microenvironment, increase specific surface area or porous space for biomass retention, improve microbial activities, and enrich diverse microorganisms, thereby enhancing pollutants removal. Meanwhile, new media (i.e. biochar, bioaugmented carriers with selected strain/mixed cultures) do not only eliminate conventional pollutants (i.e. high concentration of nitrogen, etc.), but also effectively remove emerging pollutants (i.e. micropollutants, nonylphenol, adsorbable organic halogens, etc.) by forming thick and dense biofilm, creating anoxic/anaerobic microenvironments inside the media, enriching special functional microorganisms and increasing activity of microorganisms. Additionally, media can improve sludge characteristics (i.e. less extracellular polymeric substances and soluble microbial products, larger floc size, better sludge settleability, etc.), alleviating membrane fouling. Future studies need to focus on the development and applications of more new functional media in removing wider spectrum of emerging pollutants and enhancing biogas generation, as well as scale-up of lab-scale AGMBRs to pilot or full-scale AGMBRs.

Thermal, mechanical, and rheological properties of micro-fibrillated cellulose-reinforced starch foams crosslinked with polysiloxane-based cross-linking agents

The disposal of non-degradable plastic packaging and plastic pollution are widespread environmental problems. The development of a fully biodegradable alternative foam packaging with excellent water barrier properties from polysaccharides is quite challenging. In this work, micro-fibrillated cellulose fiber-reinforced starch foams (MFC-SFs) were developed by crosslinking with two poly(siloxane)-based crosslinking agents that enhanced their strength and water barrier properties. The polysiloxane crosslinking agents studied were a cationic trimethylsiloxy-terminated poly(aminoethyl aminopropyl methyl siloxane)-co-poly(dimethylsiloxane) or PAEAPS-co-PDMS, and a non-ionic siloxy-terminated poly(dimethylsiloxane) or TMS-t-PDMS. The applied dosage of polysiloxane crosslinking agents was varied from 1.33 to 5.32% to achieve the optimum strength and moisture barrier properties. The results show that the tensile strength increased from 1.78 MPa for the control to 2.76 MPa for the MFC-SF crosslinked with 5.32% PAEAPS-co-PDMS. The corresponding tensile strength for the MFC-SF crosslinked with TMS-t-PDMS was 2.53 MPa, which is still considerably higher than the control MFC-SF. The water absorption also decreased from 326.8% for the control to 102.5% and 79.8% for the MFC-SFs crosslinked with 5.32% PAEAPS-co-PDMS and TMS-t-PDMS respectively. The crosslinking of MFC-SFs with TMS-t-PDMS provided better hydrophobicity compared to the crosslinking with PAEAPS-co-PDMS. The developed packaging could be a promising alternative to non-degradable foam packaging.

Microbial Degradation of Plastics and Approaches to Make it More Efficient

Abstract—

The growing worldwide production of synthetic plastics leads to increased amounts of plastic pollution. Even though microbial degradation of plastics is known to be a very slow process, this capacity has been found in many bacteria, including invertebrate symbionts, and microscopic fungi. Research in this field has been mostly focused on microbial degradation of polyethylene, polystyrene, and polyethylene terephthalate (PET). Quite an arsenal of different methods is available today for detecting processes of plastic degradation and measuring their rates. Given the lack of generally accepted protocols, it is difficult to compare results presented by different authors. PET degradation by recombinant hydrolases from thermophilic actinobacteria happens to be the most efficient among the currently known plastic degradation processes. Various approaches to accelerating microbial plastic degradation are also discussed.

Characterization of Partially Covered Self-Expandable Metallic Stents for Esophageal Cancer Treatment: In Vivo Degradation

Partially covered self-expandable metallic esophageal stent (SEMS) placement is the most frequently applied palliative treatment in esophageal cancer. Structural characterization of explanted 16 nitinol-polyurethane SEMS (the group of 6 females, 10 males, age 40-80) was performed after their removal due to dysfunction. The adverse bulk changes in the polymer structure were identified using differential scanning calorimetry (DSC), differential mechanical thermal analysis (DMTA), and attenuated total reflectance infrared spectroscopy (ATR-IR) and discussed in terms of melting point shift (9 °C), glass-transition shift (4 °C), differences in viscoelastic behavior, and systematic decrease of peaks intensities corresponding to C-H, C═O, and C-N polyurethane structural bonds. The scanning electron and confocal microscopic observations revealed all major types of surface degradation, i.e., surface cracks, peeling off of the polymer material, and surface etching. The changes in the hydrophobic polyurethane surfaces were also revealed by a significant decrease in wettability (74°) and the corresponding increase of the surface free energy (31 mJ/m²). To understand the in vivo degradation, the in vitro tests in simulated salivary and gastric fluids were performed, which mimic the environments of proximal and distal ends, respectively. It was concluded that the differences in the degradation of the proximal and distal ends of prostheses strongly depend on the physiological environment, in particular stomach content. Finally, the necessity of the in vivo tests for SEMS degradation is pointed out.

Degradation of Plastics under Anaerobic Conditions: A Short Review

Plastic waste is an issue of global concern because of the environmental impact of its accumulation in waste management systems and ecosystems. Biodegradability was proposed as a solution to overcome this problem; however, most biodegradable plastics were designed to degrade under aerobic conditions, ideally fulfilled in a composting plant. These new plastics could arrive to anaerobic environments, purposely or frequently, because of their mismanagement at the end of their useful life. This review analyzes the behavior of biodegradable and conventional plastics under anaerobic conditions, specifically in anaerobic digestion systems and landfills. A review was performed in order to identify: (a) the environmental conditions found in anaerobic digestion processes and landfills, as well as the mechanisms for degradation in those environments; (b) the experimental methods used for the assessment of biodegradation in anaerobic conditions; and (c) the extent of the biodegradation process for different plastics. Results show a remarkable variability of the biodegradation rate depending on the type of plastic and experimental conditions, with clearly better performance in anaerobic digestion systems, where temperature, water content, and inoculum are strictly controlled. The majority of the studied plastics showed that thermophilic conditions increase degradation. It should not be assumed that plastics designed to be degraded aerobically will biodegrade under anaerobic conditions, and an exact match must be done between the specific plastics and the end of life options that they will face.

Isolation and characterization of different promising fungi for biological waste management of polyurethanes

As a highly resistant polymer family, polyurethanes (PU) are responsible for increasing environmental issues. Then, PU biodegradation is a challenging way to develop sustainable waste management processes based on biological recycling. Since the metabolic diversity of fungi is a major asset for polymer degradation, nearly thirty strains were isolated from sampling on six different PU wastes-containing environments. A screening of the fungi on four thermoplastic PU (TPU) with different macromolecular architectures led to the selection of three strains able to use two polyester PU as sole carbon source: Alternaria sp., Penicillium section Lanata-Divaricata and Aspergillus section flavi. Weight loss, FT-IR, Scanning Electron Microscopy and Size Exclusion Chromatography analyses revealed that these three fungi degrade slightly and similarly a fatty acid dimer-based TPU while variability of degradation was noticed on a polycaprolactone-based TPU. On this last TPU, robust analysis of the degraded polymers showed that the Penicillium strain was the best degrading microorganism. Membrane enzymes seemed to be involved in this degradation. It is the first time that a strain of Penicillium of the section Lanata-Divaricata displaying PU biodegradation ability is isolated. These newly discovered fungi are promising for the development of polyester PU waste management process.

Discovery of carbamate degrading enzymes by functional metagenomics

Bioremediation of pollutants is a major concern worldwide, leading to the research of new processes to break down and recycle xenobiotics and environment contaminating polymers. Among them, carbamates have a very broad spectrum of uses, such as toxinogenic pesticides or elastomers. In this study, we mined the bovine rumen microbiome for carbamate degrading enzymes. We isolated 26 hit clones exhibiting esterase activity, and were able to degrade at least one of the targeted polyurethane and pesticide carbamate compounds. The most active clone was deeply characterized. In addition to Impranil, this clone was active on Tween 20, pNP-acetate, butyrate and palmitate, and on the insecticide fenobucarb. Sequencing and sub-cloning of the best target revealed a novel carboxyl-ester hydrolase belonging to the lipolytic family IV, named CE_Ubrb. This study highlights the potential of highly diverse microbiota such as the ruminal one for the discovery of promiscuous enzymes, whose versatility could be exploited for industrial uses.

Microbial enzymes for the recycling of recalcitrant petroleum-based plastics: how far are we?

Petroleum-based plastics have replaced many natural materials in their former applications. With their excellent properties, they have found widespread uses in almost every area of human life. However, the high recalcitrance of many synthetic plastics results in their long persistence in the environment, and the growing amount of plastic waste ending up in landfills and in the oceans has become a global concern. In recent years, a number of microbial enzymes capable of modifying or degrading recalcitrant synthetic polymers have been identified. They are emerging as candidates for the development of biocatalytic plastic recycling processes, by which valuable raw materials can be recovered in an environmentally sustainable way. This review is focused on microbial biocatalysts involved in the degradation of the synthetic plastics polyethylene, polystyrene, polyurethane and polyethylene terephthalate (PET). Recent progress in the application of polyester hydrolases for the recovery of PET building blocks and challenges for the application of these enzymes in alternative plastic waste recycling processes will be discussed.

Biodegradation of polyester polyurethane by Aspergillus tubingensis

The xenobiotic nature and lack of degradability of polymeric materials has resulted in vast levels of environmental pollution and numerous health hazards. Different strategies have been developed and still more research is being in progress to reduce the impact of these polymeric materials. This work aimed to isolate and characterize polyester polyurethane (PU) degrading fungi from the soil of a general city waste disposal site in Islamabad, Pakistan. A novel PU degrading fungus was isolated from soil and identified as Aspergillus tubingensis on the basis of colony morphology, macro- and micro-morphology, molecular and phylogenetic analyses. The PU degrading ability of the fungus was tested in three different ways in the presence of 2% glucose: (a) on SDA agar plate, (b) in liquid MSM, and (c) after burial in soil. Our results indicated that this strain of A. tubingensis was capable of degrading PU. Using scanning electron microscopy (SEM), we were able to visually confirm that the mycelium of A. tubingensis colonized the PU material, causing surface degradation and scarring. The formation or breakage of chemical bonds during the biodegradation process of PU was confirmed using Attenuated Total Reflectance Fourier Transform Infrared (ATR-FTIR) spectroscopy. The biodegradation of PU was higher when plate culture method was employed, followed by the liquid culture method and soil burial technique. Notably, after two months in liquid medium, the PU film was totally degraded into smaller pieces. Based on a comprehensive literature search, it can be stated that this is the first report showing A. tubingensis capable of degrading PU. This work provides insight into the role of A. tubingensis towards solving the dilemma of PU wastes through biodegradation.

Biodegradation of crosslinked polyurethane acrylates/guar gum composites under natural soil burial conditions

This study investigated the effect of the guar gum content on the degradation behavior of the polyester and polyether polyurethane acrylate composites under outdoor soil-burial exposure. Polyurethane acrylates-guar gum composites were characterized before and after soil degradation by Fourier transform infrared spectroscopy (FTIR), mechanical measurements and scanning electron microscopy (SEM). The results showed that the addition of guar gum produces significant improvement in the degradation rate of these composites. The guar gum filler’s susceptibility to humidity and to soil microorganisms resulted in significant chemical and morphological changes in the entire structure of the composite. Guar gum incorporation into the matrix of the crosslinked polyurethane acrylates leads to a significant decrease in the mechanical properties of the composite films after soil burial exposure.

New insights into the microbial degradation of polyurethanes

Frequent and frequently deliberate release of plastics leads to accumulation of plastic waste in the environment which is an ever increasing ecological threat.

New insights into polyurethane biodegradation and realistic prospects for the development of a sustainable waste recycling process

Polyurethanes are polymeric plastics that were first used as substitutes for traditional polymers suspected to release volatile organic hazardous substances. The limitless conformations and formulations of polyurethanes enabled their use in a wide variety of applications. Because approximately 10 Mt of polyurethanes is produced each year, environmental concern over their considerable contribution to landfill waste accumulation appeared in the 1990s. To date, no recycling processes allow for the efficient reuse of polyurethane waste due to their high resistance to (a)biotic disturbances. To find alternatives to systematic accumulation or incineration of polyurethanes, a bibliographic analysis was performed on major scientific advances in the polyurethane (bio)degradation field to identify opportunities for the development of new technologies to recondition this material. Until polymers exhibiting oxo- or hydro-biodegradative traits are generated, conventional polyurethanes that are known to be only slightly biodegradable are of great concern. The research focused on polyurethane biodegradation highlights recent attempts to reprocess conventional industrial polyurethanes via microbial or enzymatic degradation. This review describes several wonderful opportunities for the establishment of new processes for polyurethane recycling. Meeting these new challenges could lead to the development of sustainable management processes involving polymer recycling or reuse as environmentally safe options for industries. The ability to upgrade polyurethane wastes to chemical compounds with a higher added value would be especially attractive.

Biodegradation of polyether-polyol-based polyurethane elastomeric films: influence of partial replacement of polyether polyol by biopolymers of renewable origin

In this work we investigated the degradation process ofpolyether-polyol-based polyurethane (PUR) elastomeric films in the presence of a mixed thermophilic culture as a model of a natural bacterial consortium. The presence of PUR material in cultivation medium resulted in delayed but intensive growth of the bacterial culture. The unusually long lag phase was caused by the release of unreacted polyether polyol and tin catalyst from the material. The lag phase was significantly shortened and the biodegradability of PUR materials was enhanced by partial replacement (10%) of polyether polyol with biopolymers (carboxymethyl cellulose, hydroxyethyl cellulose, acetyl cellulose and actylated starch). The process of material degradation consisted of two steps. First, the materials were mechanically disrupted and, second, the bacterial culture was able to utilize abiotic degradation products, which resulted in supported bacterial growth. Direct utilization of PUR by the bacterial culture was observed as well, but the bacterial culture contributed only slightly to the total mass losses. The only exception was PUR material modified by acetyl cellulose. In this case, direct biodegradation represented the major mechanism of material decomposition. Moreover, PUR material modified by acetyl cellulose did not tend to undergo abiotic degradation. In conclusion, the modification of PUR by proper biopolymers is a promising strategy for reducing potential negative effects of waste PUR materials on the environment and enhancing their biodegradability.