Polyhedral oligomeric silsesquioxane as flame retardant for thermoplastic polyurethane

A Comprehensive Review of Reactive Flame Retardants for Polyurethane Materials: Current Development and Future Opportunities in an Environmentally Friendly Direction

Polyurethanes are among the most significant types of polymers in development; these materials are used to produce construction products intended for work in various conditions. Nowadays, it is important to develop methods for fire load reduction by using new kinds of additives or monomers containing elements responsible for materials' fire resistance. Currently, additive antipyrines or reactive flame retardants can be used during polyurethane material processing. The use of additives usually leads to the migration or volatilization of the additive to the surface of the material, which causes the loss of the resistance and aesthetic values of the product. Reactive flame retardants form compounds containing special functional groups that can be chemically bonded with monomers during polymerization, which can prevent volatilization or migration to the surface of the material. In this study, reactive flame retardants are compared. Their impacts on polyurethane flame retardancy, combustion mechanism, and environment are described.

Cage Nanofillers' Influence on Fire Hazard and Toxic Gases Emitted during Thermal Decomposition of Polyurethane Foam

Polyurethane (PUR), as an engineering polymer, is widely used in many sectors of industries. However, the high fire risks associated with PUR, including the smoke density, a high heat release rate, and the toxicity of combustion products limit its applications in many fields. This paper presents the influence of silsesquioxane fillers, alone and in a synergistic system with halogen-free flame-retardant compounds, on reducing the fire hazard of polyurethane foams. The flammability of PUR composites was determined with the use of a pyrolysis combustion flow calorimeter (PCFC) and a cone calorimeter. The flammability results were supplemented with smoke emission values obtained with the use of a smoke density chamber (SDC) and toxicometric indexes. Toxicometric indexes were determined with the use of an innovative method consisting of a thermo-balance connected to a gas analyzer with the use of a heated transfer line. The obtained test results clearly indicate that the used silsesquioxane compounds, especially in combination with organic phosphorus compounds, reduced the fire risk, as expressed by parameters such as the maximum heat release rate (HRRmax), the total heat release rate (THR), and the maximum smoke density (SDmax). The flame-retardant non-halogen system also reduced the amounts of toxic gases emitted during the decomposition of PUR, especially NOx, HCN, NH3, CO and CO2. According to the literature review, complex studies on the fire hazard of a system of POSS-phosphorus compounds in the PUR matrix have not been published yet. This article presents the complex results of studies, indicating that the POSS-phosphorous compound system can be treated as an alternative to toxic halogen flame-retardant compounds in order to decrease the fire hazard of PUR foam.

Polysiloxane-based hyperbranched fluorescent probe for dynamic visualization of HClO in lysosomes and vivo

As a type of reactive oxygen species, hypochlorous acid (HClO) is associated with inducing oxidative stress in lysosomes. Once its concentration is abnormal, it may lead to lysosomal rupture and subsequent apoptosis. Meanwhile, this may provide new inspiration for cancer treatment. Therefore, it is crucial to visualize HClO in lysosomes at the biological level. So far, numerous fluorescent probes have emerged to identify HClO. However, fluorescent probes that combine low biotoxicity with lysosome-targetable properties are scarce. In this paper, hyperbranched polysiloxanes were modified by embedding perylenetetracarboxylic anhydride red fluorescent cores with naphthalimide derivative green fluorophores to synthesize novel fluorescent probe (PMEA-1). PMEA-1 was a lysosome-targetable fluorescent probe with unique dual emission, high biosafety, and good response speed. PMEA-1 exhibited excellent sensitivity and responsiveness to HClO in PBS solution and could dynamically visualize HClO fluctuations in cells and zebrafish. Simultaneously, PMEA-1 also had monitoring ability for HClO produced in the process of cellular ferroptosis. In addition, the bioimaging results indicated that PMEA-1 was capable of accumulating within the lysosomes. We anticipate that PMEA-1 will broaden the application of silicon-based fluorescent probes in the field of fluorescence imaging.

Influence of Phosphorus Structures and Their Oxidation States on Flame-Retardant Properties of Polyhydroxyurethanes

This article focuses on the synthesis of polyhydroxyurethane (PHU) materials containing novel phosphorus flame retardants (FR). Four different phosphorus compounds were grafted onto cyclic carbonate: 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), diethyl phosphite (DEP), diphenyl phosphite (DPP) and dibenzo[d,f][1,3,2]dioxaphosphepine 6-oxide (BPPO). Thus, three novel phosphorus reactive cyclic carbonates which have never been reported so far were synthetized. Phosphorus FR containing PHU materials were characterized by FTIR to evidence the total conversion of the cyclic carbonate. Moreover, the gel contents up to 80% confirmed the formation of the polymer network. Then, the thermal stability and the flame-retardant properties were investigated by thermogravimetric analyses, cone calorimeter and pyrolysis combustion flow calorimeter. The mode of action of phosphorus compounds, depending on the oxidation state, was especially highlighted. Phosphonate (+III) provided better action in a condensed phase than phosphinate thanks to a more efficient char formation. Among phosphonates, differences were observed in terms of char-formation rate and expansion. DEP provided the best flame-retardant properties, with a reduction of 76% of pHRR with 2 wt% of phosphorus in cone calorimeter analysis. Therefore, this article highlighted the different modes of action of phosphorus flame retardants, depending on the oxidation state of phosphorus, in PHU materials.

THE STUDY OF INTERMOLECULAR INTERACTIONS IN THE POSS-CONTAINING NANOCOMPOSITES BASED ON POLYURETHANE AND POLYURETHANE/POLY(HYDROXYPROPYL METHACRYLATE) MATRICES

The nanocomposites based on polyurethane matrix and multicomponent polymer matrices consisting of polyurethane and poly(hydroxypropyl methacrylate) with different contents of the last, and 1,2-propanediolisobutyl polyhedral oligomeric silsesquioxane (1,2-propanediolisobutyl-POSS), which was used as a functionalized nanofiller, were synthesized. The influence of the content of 1,2-propanediolisobutyl-POSS on intermolecular interactions and structural features of the nanocomposites was investigated by the method of IR-spectroscopy with Fourier transformation and attenuated total reflection (FTIR-ATR). The study of thermal curing of the model system, which consists of the adduct of trimethylolpropane with toluene diisocyanate and 1,2-propanediolisobutyl-POSS, made it possible to conclude that 1,2-propanediolisobutyl-POSS participates in the reaction of urethane formation using of one of the terminal hydroxyl groups, and it is incorporated into the polymer chain between cross-linking of polyurethane networks. The investigation of multicomponent polymer matrices by FTIR-ATR spectroscopy was done and was shown that photopolymerization of second polymer poly(hydroxypropyl methacrylate) in the matrix of polyurethane was completed by the opening of a double bond and the formation of a linear polymer in the composition of semi-IPN. Studies of nanocomposites based on multicomponent polymer matrices consisting of polyurethane and poly(hydroxypropyl methacrylate) with 15 and 30 % of the last by FTIR-ATR spectroscopy demonstrated the presence of POSS in the nanocomposites and the influence of POSS content on the structure of the studied systems and on the degree of phase separation. The POSS is "embedded" into the polymer chain between cross-linking of the polyurethane networks, with the additional formation of a complex system of intermolecular hydrogen bonds between the carboxyl and amine components of urethane groups in the nanocomposites.

Flexible Polyurethane Foams Reinforced by Functionalized Polyhedral Oligomeric Silsesquioxanes: Structural Characteristics and Evaluation of Thermal/Flammability Properties

In this work, we report on flexible toluene diisocyanate (TDI)-based polyurethane foams (FPUFs) chemically modified by POSS moieties, i.e., octa (3-hydroxy-3-methylbutyldimethylsiloxy) POSS (OCTA-POSS) and 1,2-propanediolizo-butyl POSS (PHI-POSS). The influence of silsesquioxane on the PU foaming process, structure, morphology, physicochemical, and mechanical properties, as well as flammability, was examined. FT-IR analysis provided evidence for the chemical incorporation of the nanofiller into the foam structure. It was found that the addition of POSS increases the apparent density of the foam and its compressive strength. The XRD and SEM-EDS techniques showed the uniform distribution of POSS in the FPUF with agglomeration depending on the kind and content of the introduced POSS moieties. The analysis of the thermogravimetric and microcalorimetry data revealed an improved resistance to the burning of FPUFs containing reactive POSS, as evidenced by the reduced rate of heat release (HRR). Importantly, the mechanical properties tests showed that the incorporation of silsesquioxane nanoparticles into the polyurethane structure via covalent bonds strengthens the foam integrity.

Recent Advances in Polyurethane/POSS Hybrids for Biomedical Applications

Advanced organic-inorganic materials-composites, nanocomposites, and hybrids with various compositions offer unique properties required for biomedical applications. One of the most promising inorganic (nano)additives are polyhedral oligomeric silsesquioxanes (POSS); their biocompatibility, non-toxicity, and phase separation ability that modifies the material porosity are fundamental properties required in modern biomedical applications. When incorporated, chemically or physically, into polyurethane matrices, they substantially change polymer properties, including mechanical properties, surface characteristics, and bioactivity. Hence, this review is dedicated to POSS-PU composites that have recently been developed for applications in the biomedical field. First, different modes of POSS incorporation into PU structure have been presented, then recent developments of PU/POSS hybrids as bio-active composites for scaffolds, cardiovascular stents, valves, and membranes, as well as in bio-imaging and cancer treatment, have been described. Finally, characterization and methods of modification routes of polyurethane-based materials with silsesquioxanes were presented.

THE THERMODYNAMICS OF INTERACTIONS AND RELAXATION PROPERTIES OF THE POSS-CONTAINING NANOCOMPOSITES BASED ON POLYURETHANE-POLY(HYDROXYPROPYL METHACRYLATE) MATRIX, WHICH IS FORMED BY THE PRINCIPLE OF IPNS

A series of the nanocomposites based on a multicomponent polymer matrix consisting of polyurethane and poly(hydroxypropyl methacrylate) and 1,2-propanediolysobutyl polyhedral oligomeric silsesquioxane (1,2-propanediolysobutyl-POSS), used as a functionalized nanofiller, was synthesized. The polymer matrix was formed on the principle of interpenetrating polymer networks (IPNs). The influence of 1,2-propanediolysobutyl-POSS amount on the thermodynamics of polymer components of the matrix interactions and on the dynamic mechanical properties of the created nanocomposites was studied. With purpose of the thermodynamic parameters interactions calculations the isothermal sorption of methylene chloride vapour by samples was investigated. The methylene chloride vapour sorption by the samples was studied using a vacuum installation and a McBain balance. By calculations of the thermodynamic parameters of PU and PHPMA interactions was shown that the free energy of PU and PHPMA mixing was positive. The introduction of 1-3 wt % of POSS lead to further phase separation in semi-IPNs. This is due to concentration of POSS particles in the PU’s nanodomains. The increasing of POSS content up to 5-10 wt % lead to compatibi-lization in semi-IPNs. These is due to concentration of POSS nanoparticles not only in the PU’s nanodomains but also in the interphase region of semi-IPN. The dynamic mechanical properties of the created nanocomposites were investigated and the degree of polymer components segregation was calculated. It was shown that there are two peaks of tan δ (PU and PHPMA) in the nanocom-posites. The introduction of 1-3 wt % of POSS lead to increasing of tan δ peak of PHPMA and to deepening of the bridge between two peaks (PU and PHPMA). At the same time the degree of polymer components of the matrix segregation became higher. This means the further phase separation in semi-IPNs. Increasing of 1,2-propanediolysobutyl-POSS amount up to 5-10% leads to the concentration of the nanofiller not only in the nanodomains of PU, but also in the interfacial layers. This leads to a change in the free energy of polymer components mixing, which becomes negative. At the same time the degree of polymer components of the matrix segregation became significantly reduced. These means that the process of compatibilization took part in the semi-IPNs.

Why POSS-Type Compounds Should Be Considered Nanomodifiers, Not Nanofillers-A Polypropylene Blends Case Study

In this work, a series of silsesquioxanes (SSQ) and spherosilicates (SS), comprising a group of cage siloxane (CS) compounds, was tested as functional additives for preparation of isotactic polypropylene (iPP)-based nanocomposites and discussed in the aspect of their rationale of applicability as such additives. For this purpose, the compounds were prepared by condensation and olefin hydrosilylation reactions. The effect of these cage siloxane products on properties of obtained CS/iPP nanocomposites was analyzed by means of mechanical, microscopic (scanning electron microscopy-energy dispersive spectroscopy), thermal (differential scanning calorimetry, thermogravimetry), thermomechanical (Vicat softening point) analyses. The results were compared with the previous findings on CS/polyolefin composites. The role of CS compounds was discussed in terms of plastic processing additives.

Experimental and numerical perspective on the fire performance of MXene/Chitosan/Phytic acid coated flexible polyurethane foam

Recent discoveries of two-dimensional transitional metal based materials have emerged as an excellent candidate for fabricating nanostructured flame-retardants. Herein, we report an eco-friendly flame-retardant for flexible polyurethane foam (PUF), which is synthesised by hybridising MXene (Ti[Formula: see text]) with biomass materials including phytic acid (PA), casein, pectin, and chitosan (CH). Results show that coating PUFs with 3 layers of CH/PA/Ti[Formula: see text] via layer-by-layer approach reduces the peak heat release and total smoke release by 51.1% and 84.8%, respectively. These exceptional improvements exceed those achieved by a CH/Ti[Formula: see text] coating. To further understand the fundamental flame and smoke reduction phenomena, a pyrolysis model with surface regression was developed to simulate the flame propagation and char layer. A genetic algorithm was utilised to determine optimum parameters describing the thermal degradation rate. The superior flame-retardancy of CH/PA/Ti[Formula: see text] was originated from the shielding and charring effects of the hybrid MXene with biomass materials containing aromatic rings, phenolic and phosphorous compounds.

Hydrothermal Synthesis of Lanthanum-Doped MgAl-Layered Double Hydroxide/Graphene Oxide Hybrid and Its Application as Flame Retardant for Thermoplastic Polyurethane

A novel lanthanum-doped MgAl-layered double hydroxide/graphene oxide hybrid (La LDH/GO) with a La3+/Al3+ molar ratio of 0.05 was successfully synthesized by the hydrothermal method. The structure and morphology of as-prepared samples were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and transmission electron microscopy (TEM). Then, La LDH/GO was added into thermoplastic polyurethane (TPU) to investigate its effect on flame retardancy, smoke suppression, and thermal stability of TPU composites. The cone calorimeter test (CCT) results indicated that the peak heat release rate (PHRR) and peak smoke production rate (PSPR) values of TPU with La LDH/GO decreased by 33.1% and 51% compared with neat TPU, respectively. Therefore, La LDH/GO can play a good role in flame retardancy and smoke suppression of TPU matrix during combustion. In the meantime, La LDH/GO could improve the char yield of TPU composites, which is attributed to the interaction between the physical barrier effect of GO and the catalytic effect of 0.05 La LDH.

MXene/chitosan nanocoating for flexible polyurethane foam towards remarkable fire hazards reductions

MXene/chitosan nanocoating for flexible polyurethane foam (PUF) was prepared via layer-by-layer (LbL) approach. MXene (Ti₃C₂) ultra-thin nanosheets were obtained through etching process of Ti₃AlC₂ followed by exfoliation. The deposition of MXene/chitosan nanocoating was conducted by alternatingly immersing the PUF into a chitosan solution and a Ti₃C₂ aqueous dispersion, which resulted in different number of bilayers (BL) ranging from 2, 5 and 8. Owing to the utilization of ultra-thin Ti₃C₂ nanosheets, the weight gain was only 6.9% for 8 BL coating of PUF, which minimised the unfavourable impact on the intrinsic properties of PUF. The Ti₃C₂/chitosan coating significantly reduced the flammability and smoke releases of PUF. Compared with unmodified PUF, the 8 BL coating reduced the peak heat release rate by 57.2%, alongside with a 65.5% reduction in the total heat release. The 8 BL coating also showed outstanding smoke suppression ability with total smoke release decreased by 71.1% and peak smoke production rate reduced by 60.3%, respectively. The peak production of CO and CO₂ gases also decreased by 70.8% and 68.6%, respectively. Furthermore, an outstanding char formation performance of 37.2 wt.% residue was obtained for 8 BL coated PUF, indicating the excellent barrier and carbonization property of the hybrid coating.

Flame Retardancy and Mechanism of Novel Phosphorus-Silicon Flame Retardant Based on Polysilsesquioxane

A novel phosphorus-silicon flame retardant (P₅PSQ) was prepared by bonding phosphate to silicon-based polysilsesquioxane (PSQ) and used as flame retardant of poly (lactic acid) (PLA). The results show that PLA with 10 wt % P₅PSQ has a limiting oxygen index (LOI) 24.1%, the peak heat release rate (PHRR) and total heat release (THR) of PLA decrease 21.8% and 25.2% compared to neat PLA in cone calorimetric test, indicating that P₅PSQ shows better flame retardancy in comparison to PSQ. Furthermore, the study for the morphology and composition of carbon residue after the combustion of PLA and the gas release of PLA during combustion illustrate that P₅PSQ has flame retardancy in condensed phase and gas phase simultaneously. In condensed phase, phosphorus from phosphate promotes the formation of more stable and better carbon layer containing Si and P, which inhibits the transfer of heat and oxygen in the combustion. In gas phase, the phosphate in P₅PSQ emits phosphorus-containing compound that can restrain the release of C–O containing products, which may have effective flame retardancy for PLA in gas phase to a certain extent. In one word, P₅PSQ is denoted as a good phosphorus-silicon synergistic flame-retardant.

Stability and behaviour in aqueous solutions of the anionic cubic silsesquioxane substituted with tetramethylammonium

The aqueous behaviour of the anionic octa-tetramethylammonium substituted cubic silsesquioxane, [N(CH3)4]8[Si8O20], was studied with quantitative 29Si-NMR. This molecule partially fragments in aqueous solutions, forming several smaller entities. The most abundant silica species are the monomer, dimer, cyclic trimer, cyclic tetramer and double three-ring. Higher concentrations are required in order to prevent complete fragmentation of the cubic structure. Additives such as alcohols and tetraalkylammonium salts have a stabilising effect on the cubic silsesquioxane, unlike sodium salts that destabilise it. A high concentration solution, containing the non-fragmented molecule as well as entities resulting from fragmentations, was investigated with neutron scattering coupled with modelling, using empirical potential structure refinement (EPSR). The modelling reveals that TMA+ ions coordinates to all different silica species, with approximately three TMA+ per cube. These are located at the faces of the cube.

Influence of Polymethylsilsesquioxane Content to the Thermal Stability of Meta-Aramid Fiber Insulation Paper

Polymethylsilsesquioxane (PMSQ) nanoparticles with mass percentages of 0, 2.5, 5.0, 7.2, 9.4 wt %, respectively, were constructed by molecular dynamics methods in this paper. Composite molecular models were established using PMSQ and MPIA (poly-metaphenylene isophthalamide) fiber. The influence of different PMSQ contents on the thermal stability of meta-aramid insulation paper was analyzed from the parameters of mechanical property, interaction energy, and mean square displacement. The results showed that the trend of mechanical properties decreased with the increase of PMSQ content. When the PMSQ content was 2.5 wt %, the mechanical properties of the composited model were the best, which was about 24% higher than that of the unmodified model. From an intermolecular bonding and nonbonding point of view, the energy parameters of composite model with the 2.5 wt % content was better than those of the composite model with other contents. Therefore, it is considered that MPIA can interact better with the 2.5 wt % content PMSQ composite model. When the PMSQ content is 2.5 wt %, the overall chain movement in the composite model is slower than that of the unmodified model, which can effectively inhibit the diffusion movement of the MPIA chain. In general, the thermal stability of composite molecular models MPIA and PMSQ (2.5 wt %) was better improved.

Fire-Retardant, Self-Extinguishing Inorganic/Polymer Composite Memory Foams

Polymeric foams used in furniture and automotive and aircraft seating applications rely on the incorporation of environmentally hazardous fire-retardant additives to meet fire safety norms. This has occasioned significant interest in novel approaches to the elimination of fire-retardant additives. Foams based on polymer nanocomposites or based on fire-retardant coatings show compromised mechanical performance and require additional processing steps. Here, we demonstrate a one-step preparation of a fire-retardant ice-templated inorganic/polymer hybrid that does not incorporate fire-retardant additives. The hybrid foams exhibit excellent mechanical properties. They are elastic to large compressional strain, despite the high inorganic content. They also exhibit tunable mechanical recovery, including viscoelastic "memory". These hybrid foams are prepared using ice-templating that relies on a green solvent, water, as a porogen. Because these foams are predominantly comprised of inorganic components, they exhibit exceptional fire retardance in torch burn tests and are self-extinguishing. After being subjected to a flame, the foam retains its porous structure and does not drip or collapse. In micro-combustion calorimetry, the hybrid foams show a peak heat release rate that is only 25% that of a commercial fire-retardant polyurethanes. Finally, we demonstrate that we can use ice-templating to prepare hybrid foams with different inorganic colloids, including cheap commercial materials. We also demonstrate that ice-templating is amenable to scale up, without loss of mechanical performance or fire-retardant properties.

Fire hazard reduction of hollow glass microspheres in thermoplastic polyurethane composites

Nowadays, reducing the fire hazard of thermoplastic polyurethane (TPU) is an important research direction in the fields of fire safety materials. In this article, hollow glass microsphere (HGM) was used to reduce the fire hazard of TPU in combustion process. The fire characteristics including smoke and heat production of TPU composites were evaluated using smoke density test (SDT) and cone calorimeter test (CCT). And the thermal decomposition and flammable properties were further studied using thermogravimetric analysis/infrared spectrometry (TG-IR) and limiting oxygen index (LOI), etc. The SDT results showed that the luminous flux (LF) of TPU4 containing 2.00wt% HGM was up to 24% at the end of test without flame, which is much higher than that of TPU0 (5%). And, the CCT results indicated that 2.00wt% HGM could make the total smoke release (TSR) decrease from 1019m²/m² (TPU0) to 757m²/m² (TPU4), reduced by 26%. The TG-IR results confirmed that HGM could improve the thermal stability of composites and reduce the production of some toxic gases. The above results illustrated HGM had a good prospect in reducing the fire hazard for TPU.

Simultaneous enhancements in the mechanical, thermal stability, and flame retardant properties of poly(1,4-butylene terephthalate) nanocomposites with a novel phosphorus–nitrogen-containing polyhedral oligomeric silsesquioxane

A novel functionalized POSS greatly reinforced the mechanical, thermal stability, and flame retardant properties of PBT.