Physicochemical properties of PLA lignin blends

Improved Performance of Polylactic Acid Biocomposites at High Lignin Loadings through Glycidyl Methacrylate Grafting of Melt-Flowable Organosolv Lignin

Glycidyl methacrylate (GMA) was grafted onto a melt-flowable organosolv lignin, called bioleum (BL), using a melt mixing process. Then, up to 40 wt % of BL-g-GMA was blended with polylactic acid (PLA) in the presence of dicumyl peroxide as a free radical initiator utilizing a melt extrusion method. Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis, differential scanning calorimetry, scanning electron microscopy, and tensile testing were performed to characterize the biocomposites' performance. The FTIR results revealed a successful grafting of GMA onto BL. Overall, BL and PLA compatibility increased significantly with the grafting and resulted in decreased domain size of BL-g-GMA and thus enhanced all the tensile properties (strength, modulus, and elongation at break) at BL loadings as high as 40 wt %. For instance, in the biocomposites containing 30 wt % BL, the GMA grafting increased the tensile strength by 23%. The presence of BL and BL-g-GMA hindered PLA's crystallization even when it was cooled at a rate of 1 °C/min. However, the composites with BL-g-GMA showed a crystallinity value comparable to that of PLA during isothermal crystallization, but with a slower crystallization rate. This work reveals a facile and scalable method that can be adopted to enhance the performance of lignin-based biocomposites.

Structure-property relationships in renewable composites of poly(lactic acid) reinforced by low amounts of micro- and nano-kraft-lignin

We investigate the direct and indirect effects of micro- and nano-kraft lignin, kL and NkL, respectively, at a quite low amount of 0.5 wt%, in poly(lactic acid) (PLA)-based composites. These renewable composites were prepared via two routes, either simple melt compounding or in situ reactive extrusion. The materials are selected and prepared using targeted methods in order to vary two variables, i.e., the size of kL and the synthetic method, while maintaining constant polymer chain lengths, L-/D-lactide isomer ratio and filler amounts. The direct/indirect effects were respectively investigated in the amorphous/semicrystalline state, as crystallinity plays in general a dominant role in polymers. The investigation involves structural, thermal and molecular mobility aspects. Non-extensive polymer-lignin interactions were recorded here, whereas the presence of the fillers led to both enhancements and suppressions of properties, e.g., glass transition, crystallization, melting temperatures, etc. The local and segmental molecular dynamics map of the said systems was constructed and is shown here for the first time, demonstrating both expected and unexpected trends. An interesting discrepancy between the trends in the calorimetric measurement against the dielectric Tg is revealed, providing indications for 'dynamical heterogeneities' in the composites as compared to neat PLA. The reactive extrusion as compared to compounding-based systems was found to exhibit stronger effects on crystallizability and mobility, most, probably due to the severe enhancement of the chains' diffusion. In general, the effects are more pronounced when employing nano-lignin compared to micro-lignin, which is the expected beneficial behaviour of nanocomposites vs. conventional composites. Interestingly, the variety of these effects can be easily manipulated by the proper selection of the preparation method and/or the thermal treatment under relatively mild conditions. The latter capability is actually desirable for processing and targeted applications and is proved here, once again, as an advantage of biobased polyesters such as PLA.

Lignin: A multi-faceted role/function in 3D printing inks

3D printing technology demonstrates significant potential for the rapid fabrication of tailored geometric structures. Nevertheless, the prevalent use of fossil-derived compositions in printable inks within the realm of 3D printing results in considerable environmental pollution and ecological consequences. Lignin, the second most abundant biomass source on earth, possesses attributes such as cost-effectiveness, renewability, biodegradability, and non-toxicity. Enriched with active functional groups including hydroxyl, carbonyl, carboxyl, and methyl, coupled with its rigid aromatic ring structure and inherent anti-oxidative and thermoplastic properties, lignin emerges as a promising candidate for formulating printable inks. This comprehensive review presents the utilization of lignin, either in conjunction with functional materials or through the modification of lignin derivatives, as the primary constituent (≥50 wt%) for formulating printable inks across photo-curing-based (SLA/DLP) and extrusion-based (DIW/FDM) printing technologies. Furthermore, lignin as an additive with multi-faceted roles/functions in 3D printing inks is explored. The effects of lignin on the properties of printing inks and printed objects are evaluated. Finally, this review outlines future perspectives, emphasizing key obstacles and potential opportunities for facilitating the high-value utilization of lignin in the realm of 3D printing.

Oleic acid decorated kraft lignin as a hydrophobic and functional filler of cellulose acetate films

The packaging industry has primarily been dominated by single-use, petrochemical-sourced plastic materials despite their short-term use. Their leakage into the ecosystem after their use poses substantial environmental concerns. As a result, compostable and renewable packaging material alternatives are garnering significant attention. Cellulose acetate is a derivative of cellulose that exhibits excellent tensile properties, transparency, melt processability, and intermediate compostability. However, its application in the food packaging industry is limited due to its hygroscopic behavior and lack of dimensional stability. This study investigated using lignin (pristine and esterified) as a functional additive of cellulose acetate. The effect of varying concentrations of pristine kraft and oleic acid functionalized lignin in the cellulose acetate matrix and its effect on the resulting film's mechanical, morphological, viscoelastic, and water barrier properties were explored. Comprehensive characterization of the thermomechanical processed lignin-cellulose acetate sheets revealed reduced moisture absorption, improved UV and moisture barrier, and enhanced tensile properties with melt processability. Overall, the studied films could have appealing properties for food and other packaging applications, thus, serving as eco-friendly and sustainable alternatives to conventional petroleum-derived packing materials.

Thermal and mechanical properties of polyethylene glycol (PEG)-modified lignin/polylactic acid (PLA) biocomposites

In this study, a method was proposed to prepare biocomposites from polylactic acid (PLA) and polyethylene glycol (PEG)-modified lignin using twin-screw extrusion process. The structure of PEG-modified lignin was studied by Fourier transform infrared spectroscopy (FTIR) and gel permeation chromatographic (GPC) analysis. The effects of different contents of soda lignin and PEG-modified lignin on PLA composites were studied by tensile test, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) and degradation analysis. The experimental results showed that the addition of PEG-modified lignin enhanced the heat resistance of PLA composite. PLA could be combined with up to 30 % PEG-modified lignin, with no significant reduction in tensile strength properties. Compared with PLA-L30, the tensile stress and elongation at break of PLA-PL30 were increased by 26.4 % and 78.9 %, respectively. This approach provided a new way to produce high-performance lignin based-PLA composites and had certain industrial application value.

Elucidating intermolecular forces to improve compatibility of kraft lignin in poly(lactic acid)

Owing to its abundant supply from renewable resources, lignin has emerged as a promising functional filler for the development of sustainable composite materials. However, achieving good interfacial compatibility between lignin and synthetic polymers, particularly poly (lactic acid) (PLA), remains a fundamental challenge. To advance the development of high-performance bio-based composites incorporating lignin and PLA, our study has scrutinized to unravel the nuances of interfacial binding interactions with the lignin and PLA composite system. Molecular level and experimental examinations were employed to decipher fundamental mechanisms governing and demonstrating the interfacial adhesion. We synthesized casted films of lignin/PLA and acetylated lignin/PLA at varying weight percentages of lignin (5%, 10%, and 20%) and comprehensively investigated their physicochemical and mechanical properties. The inclusion of acetylated lignin in the composites resulted in improved mechanical strength and Young's modulus, while the glass transition temperature and melting point were reduced compared to neat PLA. Systematic variations in these properties revealed distinct compatibility behaviors between unmodified lignin and acetylated lignin when incorporated into PLA. Molecular dynamics (MD) simulation results elucidated that the observed changes in material properties were primarily attributed to the acetylation of lignin. Acetylated lignin exhibited lower Coulombic interaction energy and higher van der Waals forces, indicating a stronger affinity to PLA and a reduced propensity for intermolecular aggregation compared to unmodified lignin. Our findings highlight the critical role of controlling intermolecular interactions and lignin aggregation to develop PLA composites with predictable performance for new applications, such as functional packaging materials.

Comprehensive Analysis of Rheological, Mechanical, and Thermal Properties in Poly(lactic acid)/Oxidized Graphite Composites: Exploring the Effect of Heat Treatment on Elastic Modulus

This study is focused on investigating the rheological and mechanical properties of highly oxidized graphite (GrO) incorporated into a poly (lactic acid) (PLA) matrix composite. Furthermore, the samples were annealed at 110 °C for 30 min to study whether GrO concentration has an effect on the elastic modulus (E') after treatment. The incorporation of GrO into PLA was carried out by employing an internal mixing chamber at 190 °C. Six formulations were prepared with GrO concentrations of 0, 0.1, 0.5, 1, 1.5, and 3 wt%. The thermal stability, thermomechanical behavior, and crystallinity of the composites were evaluated utilizing thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), and differential scanning calorimetry DSC, respectively. The thermal stability (according to Tmax) of the PLA/GrO composites did not change substantially compared with PLA. According to DSC, the crystallinity increased until the GrO concentration reached 1 wt% and afterward decreased. Regarding the heat treatment of the PLA/GrO composites, the E' increased (by two orders of magnitude) at 80 °C with the maximum value achieved at 1 wt% GrO compared with the non-heat-treated composites.

Modified Biomass-Reinforced Polylactic Acid Composites

Polylactic acid (PLA), as a renewable and biodegradable green polymer material, is hailed as one of the most promising biopolymers capable of replacing petroleum-derived polymers for industrial applications. Nevertheless, its limited toughness, thermal stability, and barrier properties have restricted its extensive application. To address these drawbacks in PLA, research efforts have primarily focused on enhancing its properties through copolymerization, blending, and plasticization. Notably, the blending of modified biomass with PLA is expected not only to effectively improve its deficiencies but also to maintain its biodegradability, creating a fully green composite with substantial developmental prospects. This review provides a comprehensive overview of modified biomass-reinforced PLA, with an emphasis on the improvements in PLA's mechanical properties, thermal stability, and barrier properties achieved through modified cellulose, lignin, and starch. At the end of the article, a brief exploration of plasma modification of biomass is presented and provides a promising outlook for the application of reinforced PLA composite materials in the future. This review provides valuable insights regarding the path towards enhancing PLA.

Biodegradation behavior of acetylated lignin added polylactic acid under thermophilic composting conditions

Acetylated lignin (AL) can improve compatibility with commercial plastic polymers compared to existing lignin and can be used as an effective additive for eco-friendly biocomposites. For this reason, AL can be effectively incorporated into polylactic acid (PLA)-based biocomposites, but its biodegradation properties have not been investigated. In this study, biodegradation experiments were performed under mesophilic and thermophilic conditions to determine the effect of AL addition on the biodegradation characteristics of PLA-based biocomposites. As a result, the PLA-based biocomposite showed a faster biodegradation rate in a thermophilic composting environment, which is higher than the glass transition temperature of PLA, compared to a mesophilic environment. 16S rDNA sequencing results showed that differences in microbial communities depending on mesophilic and thermophilic environments strongly affected the biodegradation rate of lignin/PLA biocomposites. Importantly, the addition of AL can effectively delay the thermophilic biodegradation of PLA biocomposites. As a result of tracking the changes in physicochemical properties according to the biodegradation period in a thermophilic composting environment, the main biodegradation mechanism of AL/PLA biocomposite hydrolysis. It proceeded with cleavage of the PLA molecular chain, preferential biodegradation of the amorphous region, and additional biodegradation of the crystalline region. Above all, adding AL can be proposed as an effective additive because it can minimize the decline in the mechanical properties of PLA and delay the biodegradation rate more effectively compared to existing kraft lignin (KL).

Bioactive and Hemocompatible PLA/Lignin Bio-Composites: Assessment of In Vitro Antioxidant Activity for Biomedical Applications

In this study, acetylated soda lignin (ASL) and non-acetylated soda lignin (SL) were extruded with PLA in different concentrations to fabricate antioxidant polylactic acid (PLA)/lignin composites for potential biomedical applications. After lignin acetylation, good compatibility was observed between PLA and lignin in scanning electron microscopy images. All the PLA/ASL composites displayed higher mechanical properties than PLA/SL composites. PLA/ASL5 displayed the highest mechanical characteristics with elongation at break of 10% and tensile strength of 57 MPa, while PLA/SL15 and PLA/SL20 demonstrated superior UV-blocking potential with UV transmittance less than 10%. Addition of ASL in PLA lead to an increase in the hydrophobic character, with all the PLA/ASL displaying a higher water contact angle. The antioxidant test using 2,2-diphenyl-1-picrylhydrazyl assay showed that PLA/SL composites rendered superior radical scavenging activity (RSA), with PLA/SL20 composites displaying an RSA of 80%. Furthermore, in vitro antioxidant activity and cytocompatibility were analyzed using human colon cancer cells (HCT-15) and gastric epithelial cells (NCC-24). In vitro antioxidant activity, evaluated by H2O2 exposure was confirmed by a live/dead assay. PLA/SL composites protected both types of cells from oxidative stress. In addition, all PLA/SL and PLA/ASL composites promoted cell proliferation compared to PLA. PLA/SL5 and PLA/SL10 displayed the highest cell proliferation of all composites. Lastly, all PLA/SL and PLA/ASL composites had a hemoglobin release less than 2%. The antioxidant properties, cytocompatibility, and hemocompatibility of lignin/PLA demonstrated in our study indicate that these lignin/PLA composites possess the desirable attributes for potential biomedical applications.

Interactions, Structure and Properties of PLA/lignin/PBAT Hybrid Blends

Poly(butylene adipate-co-terephthalate) (PBAT) was added to poly(lactic acid) (PLA)/lignin blends to decrease the considerable stiffness and brittleness of the blends. Two- and three-component blends were prepared in a wide composition range through homogenization in an internal mixer followed by compression molding. Interactions among the components were estimated by comparing the solubility parameters of the materials used and through thermal analysis. Mechanical properties were characterized by tensile testing. The structure of the blends was studied using scanning electron (SEM) and digital optical (DOM) microscopy. The results showed that the interactions between PBAT and lignin are somewhat stronger than those between PLA and the other two components. The maleic anhydride grafted PLA added as a coupling agent proved completely ineffective; it does not modify the interactions. The structural analysis confirmed the immiscibility of the components; the structure of the blends was heterogeneous at each composition. A dispersed structure formed when the concentration of one of the components was small, while, depending on lignin content, an interpenetrating network-like structure developed and phase inversion took place in the range of 30-60 vol% PBAT content. Lignin was located mainly in the PBAT phase. Properties were determined by the relative amount of PBAT and PLA; the addition of lignin deteriorated properties, mainly the deformability of the blends. Other means, such as reactive processing, must be used to improve compatibility and blend properties. The results contribute considerably to a better understanding of structure-property correlations in lignin-based hybrid blends.

Polylactic Acid/Lignin Composites: A Review

With the gradual depletion of petroleum resources and the increasing global awareness of environmental protection, biodegradable plastics are receiving more and more attention as a green substitute for traditional petroleum-based plastics. Poly (lactic acid) is considered to be the most promising biodegradable material because of its excellent biodegradability, biocompatibility, and good processability. However, the brittleness and high cost limit its application in more fields. Lignin, as the second largest renewable biopolymer in nature after cellulose, is not only rich in reserves and low in cost, but it also has an excellent UV barrier, antioxidant activity, and rigidity. The molecular structure of lignin contains a large number of functional groups, which are easy to endow with new functions by chemical modification. Currently, lignin is mostly treated as waste in industry, and the value-added utilization is insufficient. The combination of lignin and poly (lactic acid) can on the one hand solve the problems of the high cost of PLA and less efficient utilization of lignin; on the other hand, the utilization of lignocellulosic biomass in compounding with biodegradable synthetic polymers is expected to afford high-performance wholly green polymer composites. This mini-review summarizes the latest research achievements of poly (lactic acid)/lignin composites. Emphasis was put on the influence of lignin on the mechanical properties of its composite with poly (lactic acid), as well as the compatibility of the two components. Future research on these green composites is also prospected.

Fabrication and evaluation of 3D printed poly(l-lactide) copolymer scaffolds for bone tissue engineering

The application of poly(L-lactic acid) (PLLA) in tissue engineering is limited due to its brittleness and uncontrollable degradation rate. In this study, the flexible p-dioxanone (PDO) and highly reactive glycolide (GA) units were introduced into PLLA segments by chemical modification to prepare poly(l-lactide-ran-p-dioxanone-ran-glycolide) (PLPG) copolymers. The copolymers were then processed into the PLPG scaffold by a 3D printing technology. The physicochemical properties of the PLPG copolymers were studied by NMR, DSC, XRD, GPC, and SEM. Furthermore, the mechanical properties, degradation properties, and biocompatibility of the PLPG scaffolds were also studied. The results showed that introducing PDO and GA units disrupted the regularity of PLLA, decreasing the crystallinity of the PLPG copolymers. However, introducing PDO and GA units could effectively improve the mechanical and degradation properties of the PLLA scaffolds. In vitro cell culture experiments indicated that the PLPG scaffolds supported proliferation, growth, and differentiation of MC3T3-E1 cells. The PLPG scaffolds reported herein, with controllable degradation rates and mechanical performance, may find applications in bone tissue engineering.

Polylactic acid biocomposites with high loadings of melt-flowable organosolv lignin

Polylactic acid (PLA) was blended with a new type of organosolv lignin, called Bioleum (BL) using a melt extrusion method to obtain biocomposites with BL loadings as high as 40 wt%. Two plasticizers, namely polyethylene glycol (PEG) and triethyl citrate (TEC) were also introduced to the material system. Gel permeation chromatography, rheological analysis, thermogravimetric analysis, differential scanning calorimetry, Fourier transform infrared spectroscopy, scanning electron microscopy and tensile testing were performed to characterize the biocomposites. The results revealed that BL exhibits a melt-flowable characteristic. The biocomposites' tensile strength was found to be higher than most of the previously reported cases. Overall, the BL domain size increased as the BL content was increased, causing a drop in the strength and ductility. Even though the addition of both PEG and TEC improved the ductility, PEG proved to significantly outperform TEC. With the introduction of 5 wt% PEG, the elongation at break of PLA_BL20 was increased >9 times, even exceeding that of the neat PLA by several folds. Consequently, PLA_BL20_PEG5 produced a toughness that is twice as the of the neat PLA. The findings suggest a great promise of BL to develop scalable and melt processable composites.

Construction of highly ductile, UV-shielding polylactide/poly(butylene adipate-co-terephthalate) biocomposites with hyperbranched polysiloxane functionalized lignin as a biocompatibilizer

Biodegradable polylactide/poly(butylene adipate-co-terephthalate) (PLA/PBAT) blends have been widely utilized as packaging materials. However, it is urgent to develop a biocompatibilizer to improve the interfacial interaction of the biodegradable immiscible polymer blends in practice. In this paper, a novel type of hyperbranched polysiloxane (HBPSi) with terminal methoxy groups was synthesized and then utilized to functionalize lignin through a hydrosilation reaction. The HBPSi modified lignin (lignin@HBPSi) was incorporated into immiscible PLA/PBAT blends to serve as a biocompatibilizer. The lignin@HBPSi was uniformly dispersed in the PLA/PBAT matrix with improved interfacial compatibility. Dynamic rheological results revealed that the addition of lignin@HBPSi reduced the complex viscosity, improving the processing ability of the PLA/PBAT composite. The PLA/PBAT composite containing 5 wt% lignin@HBPSi had a superior toughness with an elongation at break of 300.2 % and a slight enhancement in tensile stress (34.47 MPa). In addition, the presence of lignin@HBPSi contributed to blocking ultraviolet rays in the full ultraviolet band. This work provides a feasible way to develop highly ductile PLA/PBAT/lignin composites with good UV-shielding properties for the packaging applications.

Opportunities and Challenges for Lignin Valorization in Food Packaging, Antimicrobial, and Agricultural Applications

The exploration of renewable resources is essential to help transition toward a more sustainable materials economy. The valorization of lignin can be a key component of this transition. Lignin is an aromatic polymer that constitutes approximately one-third of the total lignocellulosic biomass and is isolated in huge quantities as a waste material of biofuel and paper production. About 98% of the 100 million tons of lignin produced each year is simply burned as low-value fuel, so this renewable polymer is widely available at very low cost. Lignin has valuable properties that make it a promising material for numerous applications, but it is far from being fully exploited. The aim of this Perspective is to highlight opportunities and challenges for the use of lignin-based materials in food packaging, antimicrobial, and agricultural applications. In the first part, the ongoing research and the possible future developments for the use of lignin as an additive to improve mechanical, gas and UV barrier, and antioxidant properties of food packaging items will be treated. Second, the application of lignin as an antimicrobial agent will be discussed to elaborate on the activity of lignin against bacteria, fungi, and viruses. Finally, the use of lignin in agriculture will be presented by focusing on the application of lignin as fertilizer.

Utilization of chestnut shell lignin in alginate films

BACKGROUND

Lignocellulosic structures obtained from agricultural wastes can re-design sustainable packaging materials. The present study investigated the utilization of lignocellulose (LS), alkali lignin (L) and hydroxymethylated (modified) lignin (ML), separated from chestnut shells in alginate (AL) films at 100 and 200 mg g^-1 (10% and 20%, w/w based on AL), as reinforcing agents. Lignin modification and concentration effects on the AL films were characterized by water vapor permeability (WVP), as well as morphological, mechanical, optical, thermal and active properties.

RESULTS

Fourier transform infrared spectroscopy results showed that extracted L and LS had different structures, and the modification of L resulted in a peak shift and a decrease in peak intensities between 1250 and 800 cm^-1 . The antioxidant and antimicrobial activity tests showed that films containing L had higher activity values (P < 0.05). WVP of the films containing ML was the lowest (P < 0.05) and the results revealed that 20% (w/w) concentration had an adverse effect on the WVP of films. The addition of L, LS and ML increased the tensile strength, elastic modulus and thermal properties (P < 0.05) compared to AL control films. With an increasing concentration, films containing L-based structures showed higher opacity and relatively lower L* values (P < 0.05).

CONCLUSION

These results show that the addition of lignin to biopolymers is a promising method for improving the properties of biopolymers and providing functional attributes. LS had no or little effect on the film properties; however, the modification of L had the advantage of enhancing WVP and thermal properties at the same time as showing a decrease in functional properties compared to L. © 2022 Society of Chemical Industry.

Physicochemical characteristics of lignin-g-PMMA/PLA blend via atom transfer radical polymerization depending on the structural difference of organosolv lignin

Lignin has different structural characteristics depending on the extraction conditions. In this study, three types of ethanol organosolv lignin (EOL) were produced under different extraction conditions involving the reaction temperature (140, 160, 180 °C), sulfuric acid concentration (0.5, 1, 1.5 %), and ethanol concentration (40, 60, 80 %) to compare the difference in properties when mixed with polylactic acid (PLA) matrix after atom transfer radical polymerization (ATRP). ATRP of EOL was conducted to improve its compatibility with PLA using methyl methacrylate (MMA) as a monomer. The molecular weight of each EOL increased significantly, and the glass transition temperature (T_g) decreased from approximately 150 to 110 °C. The EOL-g-PMMA copolymer exhibited a melting point (T_m), whereas EOL did not, implying that the thermoplasticity increased. The EOL-g-PMMA/PLA blend and film were prepared with 10 % of the copolymer in the PLA matrix. The tensile strength and strain of the blend were higher than those of unmodified organosolv lignin as the compatibility increased, and the UV transmittance was lower than that of neat PLA because of the UV protecting properties of EOL moiety.

Effect of Micro- and Nano-Lignin on the Thermal, Mechanical, and Antioxidant Properties of Biobased PLA-Lignin Composite Films

Bio-based poly(lactic acid) (PLA) composite films were produced using unmodified soda micro- or nano-lignin as a green filler at four different contents, between 0.5 wt% and 5 wt%. The PLA-lignin composite polymers were synthesized by solvent casting to prepare a masterbatch, followed by melt mixing. The composites were then converted into films, to evaluate the effect of lignin content and size on their physicochemical and mechanical properties. Differential scanning calorimetry (DSC), supported by polarized light microscopy (PLM), infrared spectroscopy (FTIR-ATR), X-ray diffraction (XRD), and transmission electron microscopy (TEM) were employed to investigate the PLA crystallization and the interactions with Lignin (L) and Nanolignin (NL). The presence of both fillers (L and NL) had a negligible effect on the glass transition temperature (chain diffusion). However, it resulted in suppression of the corresponding change in heat capacity. This was indicative of a partial immobilization of the PLA chains on the lignin entities, due to interfacial interactions, which was slightly stronger in the case of NL. Lignin was also found to facilitate crystallization, in terms of nucleation; whereas, this was not clear in the crystalline fraction. The addition of L and NL led to systematically larger crystallites compared with neat PLA, which, combined with the higher melting temperature, provided indications of a denser crystal structure in the composites. The mechanical, optical, antioxidant, and surface properties of the composite films were also investigated. The tensile strength and Young's modulus were improved by the addition of L and especially NL. The UV-blocking and antioxidant properties of the composite films were also enhanced, especially at higher filler contents. Importantly, the PLA-NL composite films constantly outperformed their PLA-L counterparts, due to the finer dispersion of NL in the PLA matrix, as verified by the TEM micrographs. These results suggest that bio-based and biodegradable PLA films filled with L, and particularly NL, can be employed as competitive and green alternatives in the food packaging industry.

Synthesis and Characterization of Poly(lactic acid) Composites with Organosolv Lignin

Lignin, being one of the main structural components of lignocellulosic biomass, is considered the most abundant natural source of phenolics and aromatics. Efforts for its valorisation were recently explored as it is mostly treated as waste from heat/energy production via combustion. Among them, polymer-based lignin composites are a promising approach to both valorise lignin and to fine tune the properties of polymers. In this work, organosolv lignin, from beech wood, was used as fillers in a poly (lactic acid) (PLA) matrix. The PLA/lignin composites were prepared using melt mixing of masterbatches with neat PLA in three different lignin contents: 0.5, 1.0 and 2.5 wt%. Lignin was used as-isolated, via the organosolv biomass pretreatment/fractionation process and after 8 h of ball milling. The composites were characterised with Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR) spectroscopy, X-ray Diffraction (XRD), and Differential Scanning Calorimetry (DSC). Additionally, their antioxidant activity was assessed with the 2,2-Diphenyil-1-picrylhydrazyl (DPPH) method, the colour was measured with a colorimeter and the mechanical properties were evaluated with tensile testing. Ball milling, at least under the conditions applied in this study, did not induce a further substantial decrease in the already relatively small organosolv lignin primary particles of ~1 μm. All the produced PLA/lignin composites had a uniform dispersion of lignin. Compression-moulded films were successfully prepared, and they were coloured brown, with ball-milled lignin, giving a slightly lighter colour in comparison with the as-received lignin. Hydrogen bonding was detected between the components of the composites, and crystallization of the PLA was suppressed by both lignin, with the suppression being less pronounced by the ball-milled lignin. All composites showed a significantly improved antioxidant activity, and their mechanical properties were maintained for filler content 1 wt%.

Critical Review on Polylactic Acid: Properties, Structure, Processing, Biocomposites, and Nanocomposites

Composite materials are emerging as a vital entity for the sustainable development of both humans and the environment. Polylactic acid (PLA) has been recognized as a potential polymer candidate with attractive characteristics for applications in both the engineering and medical sectors. Hence, the present article throws lights on the essential physical and mechanical properties of PLA that can be beneficial for the development of composites, biocomposites, films, porous gels, and so on. The article discusses various processes that can be utilized in the fabrication of PLA-based composites. In a later section, we have a detailed discourse on the various composites and nanocomposites-based PLA along with the properties’ comparisons, discussing our investigation on the effects of various fibers, fillers, and nanofillers on the mechanical, thermal, and wear properties of PLA. Lastly, the various applications in which PLA is used extensively are discussed in detail.

Thermal Characteristics and Simulation of Enzymatic Lignin Isolated from Chinese Fir and Birch

Lignin is one of the main components of the plant cell wall, and the thermal properties of in situ biomass lignin are crucial for the multi-scale modeling of biomass properties and the thermodynamic modeling of lignin. In this study, high yields of double enzymatic lignin (DEL) were successfully isolated from softwood Chinese fir (Cunninghamia lanceolate (Lamb.) Hook.) and hardwood white birch (Betula platyphylla Suk.) to represent the in situ wood lignin. Their thermal properties, including specific heat capacity, thermal conductivity, thermal stability, and thermal degradation kinetic parameters, were tested and simulated. The results showed that Chinese fir DEL has different chemical structural units and thermal properties than birch DEL. The specific heat capacities of Chinese fir DEL and birch DEL at 20 °C were 1301 and 1468 J/(kg·K), respectively, and their thermal conductivities were 0.30 and 0.32 W/(m·K). Their specific heat capacity and thermal conductivity showed a positive linear relationship over a temperature range of 20–120 °C. Chinese fir DEL had a better thermal stability and a higher carbon residue than birch DEL. The average activation energy and pre-exponential factor changed with the conversion rate, and their relationships were simulated using linear or quadratic equations in the conversion rate range of 0.02–0.60. A second-order reaction function was found to be the best mechanism function for DEL thermal degradation.

Thermoplasticity reinforcement of ethanol organosolv lignin to improve compatibility in PLA-based ligno-bioplastics: Focusing on the structural characteristics of lignin

Commonly, lignin macromolecules have limitations in application to the thermoplastics industries due to poor dispersibility and interfacial compatibility within ligno-bioplastics. In this study, the dispersibility and interfacial compatibility of ethanol organosolv lignin (EOL) in PLA-based ligno-bioplastic were improved by enhancing the thermoplasticity via oxypropylation. Further, three types of EOLs extracted from different severity conditions were applied to investigate the effect of the structural characteristics of EOLs on the changes in the thermal properties. The thermal properties of oxypropylated EOL were dependent on the structural characteristics of the initial EOL as well as the degree of polymerization of propylene oxide. The thermoplasticity of EOLs extracted under mild condition was effectively increased as a new T_g and melting were observed. Based on increased thermoplasticity, the dispersibility and interfacial compatibility of EOL within PLA-based ligno-bioplastic were successfully improved, which compensates for the deterioration in mechanical strength of ligno-bioplastic due to the addition of unmodified EOL. Therefore, oxypropylation of EOL with suitable structural characteristics promises improved availability as a thermoplastic material.

Effects of Functionalized Kraft Lignin Incorporation on Polypropylene Surface Energy and Practical Adhesion

Polypropylene (PP) is a multifunctional and widely applied polymer. Nevertheless, its low energy surface and poor adhesion are well-known and might impair some prospective applications. Aiming to overcome these limitations, PP composites can be applied as a tool to enhance PP surface energy and then increase its practical adhesion. In this work, Kraft lignin (KL) was chemically modified and blended with PP. In short, KL was hydroxypropylated and further reacted with acetic anhydride (A-oxi-KL) or maleic anhydride (M-oxi-KL). Lignin modifications were confirmed by Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). PP-composites with different lignin contents, as well as pristine PP, were characterized in terms of their thermal behavior, morphology, surface energy, and practical adhesion by DSC, scanning electron microscopy (SEM), contact angle measurement, and peeling tests, respectively. Lignin incorporation did not affect the PP degree of crystallization. The lignin modifications led to a better compatibility with the PP matrix and surface energies up to 86% higher than neat PP. Increases of up to 66% in the peel strength were verified. Composites with M-oxi-KL showed the best adhesion performance, confirming the lignin functionalization is an efficient approach to improve the practical adhesion of PP films.

Next generation applications of lignin derived commodity products, their life cycle, techno-economics and societal analysis

The pulp and biorefining industries produce their waste as lignin, which is one of the most abundant renewable resources. So far, lignin has been remained severely underutilized and generally burnt in a boiler as a low-value fuel. To demonstrate lignin's potential as a value-added product, we will review market opportunities for lignin related applications by utilizing the thermo-chemical/biological depolymerization strategies (with or without catalysts) and their comparative evaluation. The application of lignin and its derived aromatics in various sectors such as cement industry, bitumen modifier, energy materials, agriculture, nanocomposite, biomedical, H2 source, biosensor and bioimaging have been summarized. This comprehensive review article also highlights the technical, economic, environmental, and socio-economic variable that affect the market value of lignin-derived by-products. The review shows the importance of lignin, and its derived products are a platform for future bioeconomy and sustainability.

Carbon fibre-graphene composite polylactic acid (PLA) material for COVID shield frame

Challenges in the development of carbon fibre and graphene reinforced composite polylactic acid material is reserved in this research. A screw extrusion process is used to blend the carbon fibre particle (1 wt.%) and graphene (1 wt.%) with poly lactic acid pellets (98 wt.%) to extrude and draw a continuous composite poly lactic acid wire. The size of the wire drawn is 1.75 mm and it is found uniform in shape. Through electron microscope, the dispersion of carbon fibre and graphene in the polylactic acid material is confirmed with good bonding. Subsequently, the presence of carbon fibre and graphene reinforcement in polylactic acid material is confirmed through the x-ray diffraction peaks. The composite polylactic acid material developed through screw extrusion is to build a mechanical test sample. The strength of composite polylactic acid material is 31 MPa and 3D printed composite polylactic acid material is 63 MPa. The density of the composite material is found increased in 3D printed material than the raw polylactic acid material. With valid mechanical and thermal properties of composite polylactic acid material, a commercial product is developed. An autoclavable COVID -19 face shield is designed and developed through Fused filament fabrication 3D printer and the same was implemented.

Sandwich structure Aloin-PVP/Aloin-PVP-PLA/PLA as a wound dressing to accelerate wound healing

We have prepared a new type of Aloin/Polyvinylpyrrolidone (PVP)-Aloin/PVP/polylactic acid (PLA)-PLA sandwich nanofiber membrane (APP), to achieve a time-regulated biphasic drug release behavior, used for hemostasis, antibacterial activity and accelerated wound healing. We tested the water absorption capacity, water contact angle, tensile strength, thermogravimetric analysis, Fourier transform infrared spectroscopy and in vitro drug release of the prepared material, as well as analyzed the morphology of the nanofiber membrane with a scanning electron microscope. In the wound healing experiment, the wound healing rate of APP on the 15th day was 96.67%, and it demonstrated excellent antibacterial activity by the disc diffusion method, showing superior antibacterial activity against Gram-negative bacteria. The skin defect model on the back of mice showed that APP nanofibers significantly induced granulation tissue growth, collagen deposition and epithelial tissue remodeling. Current research shows that the prepared composite nanofibers can quickly stop bleeding and can effectively promote wound healing.

Flow chart for the preparation of “sandwich” nanofiber membranes.

Deconstruction and Reassembly of Renewable Polymers and Biocolloids into Next Generation Structured Materials

This review considers the most recent developments in supramolecular and supraparticle structures obtained from natural, renewable biopolymers as well as their disassembly and reassembly into engineered materials. We introduce the main interactions that control bottom-up synthesis and top-down design at different length scales, highlighting the promise of natural biopolymers and associated building blocks. The latter have become main actors in the recent surge of the scientific and patent literature related to the subject. Such developments make prominent use of multicomponent and hierarchical polymeric assemblies and structures that contain polysaccharides (cellulose, chitin, and others), polyphenols (lignins, tannins), and proteins (soy, whey, silk, and other proteins). We offer a comprehensive discussion about the interactions that exist in their native architectures (including multicomponent and composite forms), the chemical modification of polysaccharides and their deconstruction into high axial aspect nanofibers and nanorods. We reflect on the availability and suitability of the latter types of building blocks to enable superstructures and colloidal associations. As far as processing, we describe the most relevant transitions, from the solution to the gel state and the routes that can be used to arrive to consolidated materials with prescribed properties. We highlight the implementation of supramolecular and superstructures in different technological fields that exploit the synergies exhibited by renewable polymers and biocolloids integrated in structured materials.

Multifunctional lignin-based nanocomposites and nanohybrids

Significant progress in lignins valorization and development of high-performance sustainable materials have been achieved in recent years. Reports related to lignin utilization indicate excellent prospects considering green chemistry, chemical engineering, energy, materials and polymer science, physical chemistry, biochemistry, among others. To fully realize such potential, one of the most promising routes involves lignin uses in nanocomposites and nanohybrid assemblies, where synergistic interactions are highly beneficial. This review first discusses the interfacial assembly of lignins with polysaccharides, proteins and other biopolymers, for instance, in the synthesis of nanocomposites. To give a wide perspective, we consider the subject of hybridization with metal and metal oxide nanoparticles, as well as uses as precursor of carbon materials and the assembly with other biobased nanoparticles, for instance to form nanohybrids. We provide cues to understand the fundamental aspects related to lignins, their self-assembly and supramolecular organization, all of which are critical in nanocomposites and nanohybrids. We highlight the possibilities of lignin in the fields of flame retardancy, food packaging, plant protection, electroactive materials, energy storage and health sciences. The most recent outcomes are evaluated given the importance of lignin extraction, within established and emerging biorefineries. We consider the benefit of lignin compared to synthetic counterparts. Bridging the gap between fundamental and application-driven research, this account offers critical insights as far as the potential of lignin as one of the frontrunners in the uptake of bioeconomy concepts and its application in value-added products.

Thermal Stability and Decomposition Mechanism of PLA Nanocomposites with Kraft Lignin and Tannin

Packaging applications cover approximately 40% of the total plastics production, whereas food packaging possesses a high proportion within this context. Due to several environmental concerns, petroleum-based polymers have been shifted to their biobased counterparts. Poly(lactic acid) (PLA) has been proved the most dynamic biobased candidate as a substitute of the conventional polymers. Despite its numerous merits, PLA exhibits some limitations, and thus reinforcing agents are commonly investigated as fillers to ameliorate several characteristics. In the present study, two series of PLA-based nanocomposites filled with biobased kraft-lignin (KL) and tannin (T) in different contents were prepared. A melt–extrusion method was pursued for nanocomposites preparation. The thermal stability of the prepared nanocomposites was examined by Thermogravimetric Analysis, while thermal degradation kinetics was applied to deepen this process. Pyrolysis–Gas Chromatography/Mass Spectrometry was employed to provide more details of the degradation process of PLA filled with the two polyphenolic fillers. It was found that the PLA/lignin nanocomposites show better thermostability than neat PLA, while tannin filler has a small catalytic effect that can reduce the thermal stability of PLA. The calculated Eα value of PLA-T nanocomposite was lower than that of PLA-KL resulting in a substantially higher decomposition rate constant, which accelerate the thermal degradation.

Biodegradable and renewable UV-shielding polylactide composites containing hierarchical structured POSS functionalized lignin

The demand for biodegradable and renewable UV-shielding materials is ever increasing due to the rising concern for the environment. In this paper, biobased lignin was functionalized by polyhedral oligomeric silsesquioxane (POSS) with an epoxy substituent. Then the POSS decorated lignin (lignin-POSS) was mixed with polylactide (PLA) to act as UV-shielding filler by melt compounding. The SEM observation revealed that the presence of POSS contributed to improving the homogeneous dispersion of lignin-POSS in the PLA matrix with good compatibility when the content of lignin-POSS was lower than 5 wt%. The synergistic effects of lignin and POSS endowed PLA composite films with a good balance of UV-shielding ability and transparency in the visible light region. With the addition of 5 wt% lignin-POSS, the PLA composite film absorbed almost all UV irradiation across the entire UV spectrum. In addition, the presence of lignin-POSS could serve as a nucleating agent to increase the degree of crystallinity of PLA. The dynamical rheological tests revealed that the lignin-POSSS reduced the complex viscosity and storage modulus of PLA composites, improving the flowability of PLA composites. This work presents a viable pathway to prepare biodegradable and renewable UV-shielding materials for potential packaging applications.

A Review on Filament Materials for Fused Filament Fabrication

Fused filament fabrication (FFF) is one of the most popular additive manufacturing (AM) processes that utilize thermoplastic polymers to produce three-dimensional (3D) geometry products. The FFF filament materials have a significant role in determining the properties of the final part produced, such as mechanical properties, thermal conductivity, and electrical conductivity. This article intensively reviews the state-of-the-art materials for FFF filaments. To date, there are many different types of FFF filament materials that have been developed. The filament materials range from pure thermoplastics to composites, bioplastics, and composites of bioplastics. Different types of reinforcements such as particles, fibers, and nanoparticles are incorporated into the composite filaments to improve the FFF build part properties. The performance, limitations, and opportunities of a specific type of FFF filament will be discussed. Additionally, the challenges and requirements for filament production from different materials will be evaluated. In addition, to provide a concise review of fundamental knowledge about the FFF filament, this article will also highlight potential research directions to stimulate future filament development. Finally, the importance and scopes of using bioplastics and their composites for developing eco-friendly filaments will be introduced.

Can Sustainable Packaging Help to Reduce Food Waste? A Status Quo Focusing Plant-Derived Polymers and Additives

The promotion of sustainable packaging is part of the European Green Deal and plays a key role in the EU’s social and political strategy. One option is the use of renewable resources and biomass waste as raw materials for polymer production. Lignocellulose biomass from annual and perennial industrial crops and agricultural residues are a major source of polysaccharides, proteins, and lignin and can also be used to obtain plant-based extracts and essential oils. Therefore, these biomasses are considered as potential substitute for fossil-based resources. Here, the status quo of bio-based polymers is discussed and evaluated in terms of properties related to packaging applications such as gas and water vapor permeability as well as mechanical properties. So far, their practical use is still restricted due to lower performance in fundamental packaging functions that directly influence food quality and safety, the length of shelf life, and thus the amount of food waste. Besides bio-based polymers, this review focuses on plant extracts as active packaging agents. Incorporating extracts of herbs, flowers, trees, and their fruits is inevitable to achieve desired material properties that are capable to prolong the food shelf life. Finally, the adoption potential of packaging based on polymers from renewable resources is discussed from a bioeconomy perspective.

Green Composites Based on PLA and Agricultural or Marine Waste Prepared by FDM

Three dimensional-printability of green composites is recently growing in importance and interest, especially in the view of feasibility to valorize agricultural and marine waste to attain green fillers capable of reducing bioplastic costs, without compromising their processability and performance from an environmental and mechanical standpoint. In this work, two lignocellulosic fillers, obtained from Opuntia ficus indica and Posidonia oceanica, were added to PLA and processed by FDM. Among the 3D printed biocomposites investigated, slight differences could be found in terms of PLA molecular weight and filler aspect ratio. It was shown that it is possible to replace up to 20% of bioplastic with low cost and ecofriendly natural fillers, without significantly modifying the processability and the mechanical performance of the neat matrix; at the same time, an increase of surface hydrophilicity was found, with possible positive influence on the biodegradability of such materials after disposal.

Sludge Fiber Waste and Kraft Lignin Powder as Fillers in Polylactic Acid Biocomposites: Physical, Mechanical, and Thermal Properties

In this investigation, sludge fibre waste (SFW) and Kraft lignin powder (KLP) are introduced into polylactic acid (PLA) matrix biocomposites. These alternative materials allow for both the reuse of fibre waste from paper mill sludge and a reduction in the amount of high-cost biopolymer used in the same volume. Proportions from 10 to 40 wt.% of SFW with the addition of 2.5% and 5% of KLP are incorporated in PLA by extrusion and injection moulding. The thermogravimetric properties, water absorption, tensile and flexural properties, and morphology of the fabricated biocomposites were investigated. According to the results, KLP contributes to thermically stabilising the loss resulting from the incorporation of SFW. Flexural and tensile tests reveal a more pronounced decrease in strength with an SFW ratio above 10%. The modulus of elasticity increases significantly with an SFW ratio above 20%. The strength properties are stabilised with the addition of 5% KLP. The addition of KLP presents a tendency to reduce water absorption obtained by the incorporation of SFW into biocomposites. Scanning electron micrographs evidence that KLP improves the interfacial adhesion by reducing the voids between fibres and PLA.

Preparation of Chemically Modified Lignin-Reinforced PLA Biocomposites and Their 3D Printing Performance

Using a simple esterification reaction of a hydroxyl group with an anhydride group, pristine lignin was successfully converted to a new lignin (COOH-lignin) modified with a terminal carboxyl group. This chemical modification of pristine lignin was confirmed by the appearance of new absorption bands in the FT-IR spectrum. Then, the pristine lignin and COOH-lignin were successfully incorporated into a poly(lactic acid) (PLA) matrix by a typical melt-mixing process. When applied to the COOH-lignin, interfacial adhesion performance between the lignin filler and PLA matrix was better and stronger than pristine lignin. Based on these results for the COOH-lignin/PLA biocomposites, the cost of printing PLA 3D filaments can be reduced without changing their thermal and mechanical properties. Furthermore, the potential of lignin as a component in PLA biocomposites adequate for 3D printing was demonstrated.

New Opportunities in the Valorization of Technical Lignins

Sugar-based biorefineries have faced significant economic challenges. Biorefinery lignins are often classified as low-value products (fuel or low-cost chemical feedstock) mainly due to low lignin purities in the crude material. However, recent research has shown that biorefinery lignins have a great chance of being successfully used as high-value products, which in turn should result in an economy renaissance of the whole biorefinery idea. This critical review summarizes recent developments from our groups, along with the state-of-the-art in the valorization of technical lignins, with the focus on biorefinery lignins. A beneficial synergistic effect of lignin and cellulose mixtures used in different applications (wood adhesives, carbon fiber and nanofibers, thermoplastics) has been demonstrated. This phenomenon causes crude biorefinery lignins, which contain a significant amount of residual crystalline cellulose, to perform superior to high-purity lignins in certain applications. Where previously specific applications required high-purity and/or functionalized lignins with narrow molecular weight distributions, simple green processes for upgrading crude biorefinery lignin are suggested here as an alternative. These approaches can be easily combined with lignin micro-/nanoparticles (LMNP) production. The processes should also be cost-efficient compared to traditional lignin modifications. Biorefinery processes allow much greater flexibility in optimizing the lignin characteristics desirable for specific applications than traditional pulping processes. Such lignin engineering, at the same time, requires an efficient strategy capable of handling large datasets to find correlations between process variables, lignin structures and properties and finally their performance in different applications.

Thermal Properties of Ethanol Organosolv Lignin Depending on Its Structure

In general, lignin exhibits unpredictable and nonuniform thermal properties due to the structural variations caused by the extraction processes. Therefore, a systematic understanding of the correlation between the extraction conditions, structural characteristics, and properties is indispensable for the commercial utilization of lignin. In this study, the effect of extraction conditions on the structural characteristics of ethanol organosolv lignin (EOL) was investigated by response surface methodology. The structural characteristics of EOL (molecular weight, hydroxyl content, and intramolecular coupling structure) were significantly affected by the extraction conditions (temperature, sulfuric acid concentration, and ethanol concentration). In addition, the correlation between the structural characteristics and thermal properties of the extracted EOLs was estimated. The relevant correlations between the structural characteristics and thermal properties were determined. In particular, EOLs that had a low molecular weight, high phenolic hydroxyl content, and low aryl-ether linkage content exhibited prominent thermal properties in terms of their initial decomposition rate and a high glass transition temperature, T _g. Correspondingly, EOL-PLA blends prepared using three EOL types exhibited improved thermal properties (starting point of thermal decomposition and maximum decomposition temperature) compared to neat PLA and had thermal decomposition behaviors coincident with the thermal properties of the constituent EOLs.

Migration and Degradation in Composting Environment of Active Polylactic Acid Bilayer Nanocomposites Films: Combined Role of Umbelliferone, Lignin and Cellulose Nanostructures

This study was dedicated to the functional characterization of innovative poly(lactic acid) (PLA)-based bilayer films containing lignocellulosic nanostructures (cellulose nanocrystals (CNCs) or lignin nanoparticles (LNPs)) and umbelliferone (UMB) as active ingredients (AIs), prepared to be used as active food packaging. Materials proved to have active properties associated with the antioxidant action of UMB and LNPs, as the combination of both ingredients in the bilayer formulations produced a positive synergic effect inducing the highest antioxidant capacity. The results of overall migration for the PLA bilayer systems combining CNCs or LNPs and UMB revealed that none of these samples exceeded the overall migration limit required by the current normative for food packaging materials in both non-polar and polar simulants. Finally, all the hydrophobic monolayer and bilayer films were completely disintegrated in composting conditions in less than 18 days of incubation, providing a good insight on the potential use of these materials for application as active and compostable food packaging.

Recent developments towards performance-enhancing lignin-based polymers

This review examines recent strategies, challenges, and future opportunities in preparing high-performance polymeric materials from lignin and its derivable compounds.

Revisiting lignin: a tour through its structural features, characterization methods and applications

A pedagogical overview of the main extraction procedures and structural features, characterization methods and state-of-the-art applications.