Shish–kebab of polyolefin by “melt manipulation” strategy in injection-molding: A convenience pathway from fundament to application

Negative Capacitance in Nanocomposite Based on High-Density Polyethylene (HDPE) with Multiwalled Carbon Nanotubes (CNTs)

Negative capacitance (NC), already observed in conducting polymer-based nanocomposites, was recently reported and evidenced at low frequencies (<10 kHz) in non-conducting polymer-based nanocomposites containing conductive particles. In this contribution, we demonstrate that it is possible to produce economic high-density polyethylene (HDPE) nanocomposites exhibiting an NC effect at low frequencies via a convenient and environmentally friendly extrusion-like process by only adjusting the duration of melt-mixing. Nanocomposite materials are produced by confining a limited quantity, i.e., 4.6 wt.%, of multiwalled carbon nanotubes (CNTs) within semi-crystalline HDPE to reach the percolation threshold. With increasing melt processing time, crystallites of HDPE developing at the surface of CNTs become bigger and perturbate the connections between CNTs leading to a dramatic change in the electrical behavior of the systems. More specifically, the link between NC and current oscillations is stressed while the dependence of NC with the size of polymer crystallites is evidenced. NC tends to appear when space charge effects take place in HDPE/MWCNT interfaces, in structures with convenient crystallite sizes corresponding to 10 min of melt-mixing.

Epitaxial Crystallization of Poly(ε-caprolactone) on Reduced Graphene Oxide at a Low Shear Rate by In Situ SAXS/WAXD Methods

The interfacial interaction between polymers and reinforcements has a positive effect on the properties of polymer nanocomposites, and a further study on the evolution of this interfacial interaction under a shear field is conducive to reasonable regulation of the properties of polymer nanocomposites. For this purpose, epitaxial crystallization of poly(ε-caprolactone) (PCL) on reduced graphene oxide (RGO) is investigated by shearing at the shear rate of 3 s-1 by in situ synchrotron radiation. In situ two-dimensional small-angle X-ray scattering (2D SAXS) results suggest that the imposed shear field promotes the orientation of the polymer chains, resulting in the formation of a large periodic structure of PCL on the RGO surface. In addition, higher shear temperatures facilitate the conformational adjustment of the PCL molecular chain on RGO at the shear rate of 3 s-1, resulting in the formation of thicker lamellae. In situ two-dimensional wide-angle X-ray diffraction (2D WAXD) results show that shear enhances the crystallinity of the PCL/RGO nanocomposite and promotes the oriented growth of epitaxial and bulk crystals. The current findings can improve the understanding of the structural evolution behavior of PCL/RGO nanocomposites after shear and especially enhance dramatically our understanding of the underlying mechanism of influence of shear on interfacial epitaxial crystallization in polymer/graphene nanocomposite systems.

Role of Melt Plasticizing Temperature in Morphology and Properties of PE100 Pipes Prepared by a Rotational Shear System

To increase the maximum internal pressure that a polyethylene (PE) pipe can withstand, a novel rotational shear system (RSS) was constructed in this study to fabricate PE pipes with enhanced hoop strength by applying hoop shear on the pipes using a rotational mandrel. The microstructure and morphology with the influences of melt plasticizing temperature on PE pipes processing under rotational shear were investigated indirectly using small-angle X-ray scattering and wide-angle X-ray diffraction (SAXS/WAXD) measurements. In the SAXS patterns, equatorial streaks and meridional scattering peaks were clearly observed in all three samples prepared at different melt plasticizing temperatures, 215, 235, and 255 °C. Their presence indicated that shish-kebab crystals form in rotational shear. Compared to those at the low melt temperature, the increase in the melt temperature enhanced the amount and the dimensions of shish formed. However, the shish also relaxed faster at the high melt temperature. This behavior was attributed to the enhancement of the molecular chain's athletic ability. The hoop tensile strength and the heat resistance of the pipes peaked at the melt plasticizing temperature of 235 °C, 75.2 MPa, 102.4 °C, up 1 MPa, 0.2 °C (compared to the 215 °C) and 7.8 MPa, 3.2 °C (compared to the 255 °C). The axial strength increased with an increase of melt plasticizing temperature. However, the increase of melt plasticizing temperature worsens the inherent good tensile toughness of PE100 pipes as the axial elongation at break decreases.

Effect of Rapid Mold Heating on the Structure and Performance of Injection-Molded Polypropylene

The tailoring by the process of the properties developed in the plastic objects is the more effective way to improve the sustainability of the plastic objects. The possibility to tailor to the final use the properties developed within the molded object requires further understanding of the relationship between the properties of the plastic objects and the process conduction. One of the main process parameters that allow adjusting the properties of molded objects is the mold temperature. In this work, a thin electrical heater was located below the cavity surface in order to obtain rapid and localized surface heating/cooling cycles during the injection molding process. An isotactic polypropylene was adopted for the molding tests, during which surface temperature was modulated in terms of values and heating times. The modulation of the cavity temperature was found able to control the distribution of relevant morphological characteristics, thus, properties along the sample thickness. In particular, lamellar thickness, crystallinity distribution, and orientation were analyzed by synchrotron X-ray experiments, and the morphology and elastic modulus were characterized by atomic force microscopy acquisitions carried out with a tool for the simultaneous nanomechanical characterization. The crystalline degree slightly increased with the cavity temperature, and this induced an increase in the elastic modulus when high temperatures were adopted for the cavity surface. The cavity temperature strongly influenced the orientation distribution that, on its turn, determined the highest values of the elastic modulus found in the shear layer. Furthermore, although the sample core, not experiencing a strong flow field, was not characterized by high levels of orientation, it might show high values of the elastic modulus if temperature and time during crystallization were sufficient. In particular, if the macromolecules spent adequate time at temperatures close to the crystallization temperature, they could achieve high levels of structuring and, thus, high values of elastic modulus.

Tailoring Hydrocarbon Polymers and All-Hydrocarbon Composites for Circular Economy

The world population will rapidly grow from 7 to 9 billion by 2050 and this will parallel a surging annual plastics consumption from today's 350 million tons to well beyond 1 billion tons. The switch from a linear economy with its throwaway culture to a circular economy with efficient reuse of waste plastics is therefore mandatory. Hydrocarbon polymers, accounting for more than half the world's plastics production, enable closed-loop recycling and effective product-stewardship systems. High-molar-mass hydrocarbons serve as highly versatile, cost-, resource-, eco- and energy-efficient, durable lightweight materials produced by solvent-free, environmentally benign catalytic olefin polymerization. Nanophase separation and alignment of unentangled hydrocarbon polymers afford 100% recyclable self-reinforcing all-hydrocarbon composites without requiring the addition of either alien fibers or hazardous nanoparticles. Recycling of durable hydrocarbons is far superior to biodegradation. The facile thermal degradation enables liquefaction and quantitative recovery of low molar mass hydrocarbon oil and gas. Teamed up with biomass-to-liquid and carbon dioxide-to-fuel conversions, powered by renewable energy, waste hydrocarbons serve as renewable hydrocarbon feedstocks for the synthesis of high molar mass hydrocarbon materials. Herein, an overview is given on how innovations in catalyst and process technology enable tailoring of advanced recyclable hydrocarbon materials meeting the needs of sustainable development and a circular economy.

Influence of HMW tail chains on the structural evolution of HDPE induced by second melt penetration

It is widely accepted that the role of the high molecular weight (HMW) component is cooperative in shear-induced crystallization, owing to entanglements among long chains. However, this paper demonstrates that the HMW component has a novel effect on structural evolution during the process of multi-melt multi-injection molding (M³IM), organized as follows. First, the appropriate HDPE system with an incremental concentration of HMW tails was established. Second, the crystalline morphologies and orientation behaviors of the M³IM samples were characterized using a combination of scanning electron microscopy (SEM) and two-dimensional small angle X-ray scattering (2D-SAXS), and these suggested that the amount of shish-kebabs was not monotonically promoted with an increasing content of HMW tails but tended to reduce at a certain value. Third, in order to explain this phenomenon, the special temperature and shear profiles of M³IM were depicted subsequently, and finally the mechanism of hierarchical structure formation with the influence of various amounts of HMW tail chains was discussed, based on the classical rheological viewpoint.

Self-nanofibrillation strategy to an unusual combination of strength and toughness for poly(lactic acid)

The self-nanofibrillation strategy paves a new way to an unprecedented combination of strength and toughness for pure PLA.

Nanocellulose-PE-b-PEG copolymer nanohybrid shish-kebab structure via interfacial crystallization

We report a novel nanohybrid shish-kebab (NHSK) architecture of cellulose nanofibers (CNFs) and a block copolymer, (polyethylene-b-polyethylene glycol) (PE-b-PEG). Cellulose microfibers were ultrasonically dispersed to generate cellulose nanofibers in the size range of 50±10nm in diameter, while the block copolymer was crystallized using a solution crystallization approach to prepare NHSK. This unique approach allows the flocculated NHSK product to transfer quickly from toluene to ethanol, in order to shorten the preparation time. Morphological analysis reveals, for the first time, that nanocellulose can be used to induce crystallization of a block copolymer to generate NHSK and trans-crystalline structure. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results reveals the crystal morphology and crystallinity changes by virtue of crystallization. The ordered periodic growth and alignment of polymer crystals is recognized as the virtue of molecular origin of extended polymer chains. The proposed hypothesis affords elucidation of NHSK architecture and promotes the designing of novel nanohybrids with controllable functionality.

Graphene oxide induced isotactic polypropylene crystallization: role of structural reduction

Nucleation ability of reduced GO was enhanced by the removal of oxygenic groups and the partial recovery of sp² carbon network.

Fabrication of a polymer/aligned shish-kebab composite: microstructure and mechanical properties

A shear-induced ultrahigh molecular weight polyethylene (UHMWPE) shish-kebab mat (USKM) has been used as a filler to prepare a reinforced composite and the tensile strength and modulus of the composite are significantly improved.

Suppressing the skin–core structure in injection-molded HDPE parts via the combination of pre-shear and UHMWPE

Skin–core structure of a injection-molded high density polyethylene (HDPE) part is largely relieved due to the synergetic effects of pre-shear and UHMWPE, leading to a remarkable increase of tensile strength.

Investigating the role of oriented nucleus in polymer shish-kebab crystal growth via phase-field method

The phase-field method has been developed to simulate the shish-kebab crystal growth in polymer crystallization by introducing the oriented nucleus. With the help of this developed phase-field model, the role of oriented nucleus in polymer shish-kebab crystal growth has been investigated. It appears that the growth mechanisms of shish-kebab crystal on a preformed oriented nucleus may be attributed to epitaxial growth and lattice match. First the oriented nucleus (early shish) further grows into stable shish entity through epitaxial growth, and then lattice match supplies the sites for kebabs and epitaxial lateral growth from these sites forms the kebabs. It also has been verified that kebabs can be grown on oriented nucleus in the total absence of any flow. Therefore, with regard to flow induced shish-kebab crystal, the oriented nucleus plays a major role in the growth of shish-kebab morphology and the flow mainly helps to generate the oriented nucleus. Besides, when the nucleus possesses a rod-like profile, the kebabs are generally parallel and equidistantly distributed, and the well-defined interval between adjacent kebabs is strongly influenced by the orientation angle of the rod-like nucleus. On the other hand, when the nucleus is slightly curved and presents a thread-like profile, the distribution of kebabs on the shish is no longer equidistant and the influence of orientation angle on the kebab density becomes weak.