Toughening semicrystalline poly(lactic acid) by morphology alteration

Role of the Branched PEG-b-PLLA Block Chain in Stereocomplex Crystallization and Crystallization Kinetics for PDLA/MPEG-b-PLLA-g-glucose Blends with Different Architectures

The isothermal crystallization behavior and corresponding morphology evolution of poly(d-lactic acid) (PDLA) blends with PLLA_6.7k or MPEG-b-PLLA_6.7k-g-glucose with different architectures and different PLLA-grafted copolymer contents were investigated. The formation of stereocomplexes (SCs) in between the chain branched structure of MPEG-b-PLLA_6.7k-g-glucose and PDLA chains acting as the physical crosslinking points slows down the motion of PDLA chains, but the SCs could act as a heterogeneous nucleating agent for the late formation of homocrystals (HCs) in the blend system, accelerating the crystallization kinetics of HCs through enhancing the nucleation density. For PDLA/MPEG-b-PLLA_6.7k-g-glucose blends, the mobility of SCs in the blend system and the nucleation density of SCs in the blends exhibit oppositional behavior during the isothermal crystallization at a T_c of 130 °C. The evolution of the crystal growth and structure during the isothermal crystallization process by rheometry has revealed the interesting role of the branched chains of MPEG-b-PLLA_6.7k-g-glucose in the mechanism of the crystallization in PDLA blends.

Tungsten disulfide nanotubes enhance flow-induced crystallization and radio-opacity of polylactide without adversely affecting in vitro toxicity

Treatment of vascular disease, from peripheral ischemia to coronary heart disease (CHD), is poised for transformation with the introduction of transient implants designed to "scaffold" regeneration of blood vessels and ultimately leave nothing behind. Improved materials could expand the use of these devices. Here, we examine one of the leading polymers for bioresorbable scaffolds (BRS), polylactide (PLA), as the matrix of nanocomposites with tungsten disulfide (WS₂) nanotubes (WSNT), which may provide mechanical reinforcement and enhance radio-opacity. We evaluate in vitro cytotoxicity using vascular cells, flow-induced crystallization and radio-opacity of PLA-WSNT nanocomposites at low WSNT concentration. A small amount of WSNT (0.1 wt%) can effectively promote oriented crystallization of PLA without compromising molecular weight. And radio-opacity improves significantly: as little as 0.5 to 1 wt% WSNT doubles the radio-opacity of PLA-WSNT relative to PLA at 17 keV. The results suggest that a single component, WSNT, has the potential to increase the strength of BRS to enable thinner devices and increase radio-opacity to improve intraoperative visualization. The in vitro toxicity results indicate that PLA-WSNT nanocomposites are worthy of investigation in vivo. Although substantial further preclinical studies are needed, PLA-WSNT nanocomposites may provide a complement of material properties that may improve BRS and expand the range of lesions that can be treated using transient implants. STATEMENT OF SIGNIFICANCE: Bioresorbable Scaffolds (BRSs) support regeneration of arteries without permanent mechanical constraint. Poly-L-lactide (PLLA) is the structural material of the first approved BRS for coronary heart disease (ABSORB BVS), withdrawn due to adverse events in years 1-3. Here, we examine tungsten disulfide (WS₂) nanotubes (WSNT) in PLA to address two contributors to early complications: (1) reinforce PLLA (enable thinner BRS), and (2) increase radiopacity (provide intraoperative visibility). For BRS, it is significant that WSNT disperse, remain dispersed, reduce friction and improve mechanical properties without additional chemicals or surface modifications. Like WS₂ nanospheres, bare WSNT and PLA-WSNT nanocomposites show low cytotoxicity in vitro. PLA-WSNT show enhanced flow-induced crystallization relative to PLA, motivating future study of the processing behavior and strength of these materials.

Thermal and Morphological Properties of Poly(L-Lactic Acid)/Poly(D-Lactic Acid)-B-Polycaprolactone Diblock Copolymer Blends

Due to the brittle nature of poly(lactic acid) many attempts have been made to flexibilize this polyester for applications such as thin films and foils. However, due to complex phase behavior, many drawbacks for plasticizer and blend components are described. To overcome miscibility, post crystallization and migration issues a principle of click-chemistry was employed to change the molecular characteristics from external to internal plasticization by fixation of a plastisizing unit with help of a stereocomplex crystallization. Hydroxyl terminated polycaprolactone oligomers were used as a macroinitiator for the ring opening polymerization of d-lactide, resulting in blockcopolymers with plasticizing unit polycaprolactone and compatibilizing poly(d-lactic acid)-blocks. The generated block copolymers were blended with a poly(l-lactic acid)-matrix and formed so called stereocomplex crystals. In comparison to unbound polycaprolactone the polycaprolactone blocks show a lower migration tendency regarding a solution test in toluene. Besides that, trapping the plasticizing units via stereocomplex also improves the efficiency of the plasticizer. In comparison to polymer blends with the same amount of non-bonded polycaprolactone oligomers of the same molecular weight, block copolymers with poly(d-lactic acid) and polycaprolactone can shift the glass transition temperature to lower values. This effect can be explained by the modulated crystallization of the polycaprolactone-blocks trapped into the matrix, so that a higher effective amount can interact with the poly(l-lactic acid)-matrix.

Crimping-induced structural gradients explain the lasting strength of poly l-lactide bioresorbable vascular scaffolds during hydrolysis

Biodegradable polymers open the way to treatment of heart disease using transient implants (bioresorbable vascular scaffolds, BVSs) that overcome the most serious complication associated with permanent metal stents-late stent thrombosis. Here, we address the long-standing paradox that the clinically approved BVS maintains its radial strength even after 9 mo of hydrolysis, which induces a ∼40% decrease in the poly l-lactide molecular weight (Mn). X-ray microdiffraction evidence of nonuniform hydrolysis in the scaffold reveals that regions subjected to tensile stress during crimping develop a microstructure that provides strength and resists hydrolysis. These beneficial morphological changes occur where they are needed most-where stress is localized when a radial load is placed on the scaffold. We hypothesize that the observed decrease in Mn reflects the majority of the material, which is undeformed during crimping. Thus, the global measures of degradation may be decoupled from the localized, degradation-resistant regions that confer the ability to support the artery for the first several months after implantation.

Tube Expansion Deformation Enables In Situ Synchrotron X-ray Scattering Measurements during Extensional Flow-Induced Crystallization of Poly l-Lactide Near the Glass Transition

Coronary Heart Disease (CHD) is one of the leading causes of death worldwide, claiming over seven million lives each year. Permanent metal stents, the current standard of care for CHD, inhibit arterial vasomotion and induce serious complications such as late stent thrombosis. Bioresorbable vascular scaffolds (BVSs) made from poly l-lactide (PLLA) overcome these complications by supporting the occluded artery for 3–6 months and then being completely resorbed in 2–3 years, leaving behind a healthy artery. The BVS that recently received clinical approval is, however, relatively thick (~150 µm, approximately twice as thick as metal stents ~80 µm). Thinner scaffolds would facilitate implantation and enable treatment of smaller arteries. The key to a thinner scaffold is careful control of the PLLA microstructure during processing to confer greater strength in a thinner profile. However, the rapid time scales of processing (~1 s) defy prediction due to a lack of structural information. Here, we present a custom-designed instrument that connects the strain-field imposed on PLLA during processing to in situ development of microstructure observed using synchrotron X-ray scattering. The connection between deformation, structure and strength enables processing–structure–property relationships to guide the design of thinner yet stronger BVSs.

Effect of stereocomplex crystal and flexible segments on the crystallization and tensile behavior of poly(l-lactide)

Effect of stereocomplex crystal and PEG segments in blends on the crystallization and tensile behavior of PLLA.

Competitive Stereocomplexation and Homocrystallization Behaviors in the Poly(lactide) Blends of PLLA and PDLA-PEG-PDLA with Controlled Block Length

Stereocomplex poly(lactide) (PLA) was obtained by solution blending of linear PLLA and PDLA-PEG-PDLA. Effects of the L/D ratios, PEG block, and PDLA block on stereocomplexation of the blends are systemically discussed. The full stereocomplex PLA can be acquired by solution blending when L/D ratios are in the range of 7/3⁻5/5. The experiment results demonstrated that the stereocomplex degree of PLLA/PDLA-PEG-PDLA prepared by melt blending was closely related to the PEG block and PDLA block. POM results indicated that the blends with high L/D ratio showed large disordered spherulites, and the typical Maltese cross pattern was observed as the L/D ratios decreased. The results of PEG block on the stereocomplexation of PLLA/PDLA-PEG-PDLA revealed that the PEG blocks possessed two sides: accelerating agent for the mobility of polymer chains and decreasing nucleation capacity due to their diluting effect. The effect of PDLA block on the stereocomplexation of the blends was also well investigated. The results showed that the crystallization of sc-crystallites and hc-crystallites in the PLLA/PDLA-PEG4k-PDLA blends with different PDLA blocks presents an obvious competition relationship, and this is not beneficial to the formation of sc-crystallites with increasing PDLA block. The melting behavior of PLLA/PDLA-PEG4k-PDLA with different PDLA blocks after isothermal crystallization showed that the blends could achieve full stereocomplex when the crystallization temperature exceeded 160 °C, and a crystallite with high perfection could be formed as the crystallization temperature increased. This study systemically investigated the effects of the L/D ratios, PEG block, PDLA block, and crystallization conditions on stereocomplex crystallization of PLLA/PDLA-PEG-PDLA blends, which can provide potential approaches to control the microstructure and physical performances of PLLA/PDLA-PEG-PDLA blends.

Poly(lactic acid) stereocomplexes: A decade of progress

Upon blending enantiomeric poly(l-lactide) [i.e., poly(l-lactic acid) (PLLA)] and poly(d-lactide) (PDLA) [i.e., poly(d-lactic acid) (PDLA)] or synthesis of stereo block poly(lactide) [i.e., poly(lactic acid) (PLA)], a stereocomplex (SC) is formed. PLA SC has a higher melting temperature (or heat resistance), mechanical performance, and hydrolysis-resistance compared to those of neat PLLA and PDLA. Because of such effects, PLA SC has been extensively studied in terms of biomedical and pharmaceutical applications as well as commodity, industrial, and environmental applications. Stereocomplexation stabilizes and strengthens PLA-based hydrogel or nanoparticles for biomedical applications. Stereocomplexation increases the barrier property of PLA-based materials and thereby prolongs drug release from PLA based materials. In addition, PLA SC is attracting significant attention because it can act as a nucleating agent for the widely used biobased polymer PLLA and thereby the heat resistance of PLLA-based materials can be enhanced. Interestingly, a wide variety of SCs other than PLA SC are found to have been formed in the enantiomeric substituted PLA blends and stereo block substituted PLA polymers. In the present review article, a decade of progress in investigation of PLA SCs is summarized.

Multiplicity of morphologies in poly (l-lactide) bioresorbable vascular scaffolds

Poly(l-lactide) (PLLA) is the structural material of the first clinically approved bioresorbable vascular scaffold (BVS), a promising alternative to permanent metal stents for treatment of coronary heart disease. BVSs are transient implants that support the occluded artery for 6 mo and are completely resorbed in 2 y. Clinical trials of BVSs report restoration of arterial vasomotion and elimination of serious complications such as late stent thrombosis. It is remarkable that a scaffold made from PLLA, known as a brittle polymer, does not fracture when crimped onto a balloon catheter or during deployment in the artery. We used X-ray microdiffraction to discover how PLLA acquired ductile character and found that the crimping process creates localized regions of extreme anisotropy; PLLA chains in the scaffold change orientation from the hoop direction to the radial direction on micrometer-scale distances. This multiplicity of morphologies in the crimped scaffold works in tandem to enable a low-stress response during deployment, which avoids fracture of the PLLA hoops and leaves them with the strength needed to support the artery. Thus, the transformations of the semicrystalline PLLA microstructure during crimping explain the unexpected strength and ductility of the current BVS and point the way to thinner resorbable scaffolds in the future.

Time-Resolved Imaging of the Phase Transition in the Melt-Grown Spherulites of Isotactic Polybutene-1 as Detected by the Two-Dimensional Polarized IR Imaging Technique

In order to visualize the 2D spatial distribution of the structural change in the phase transition from crystal form II to I of isotactic polybutene-1 spherulite grown from the melt, the time-dependent measurement of the 2D polarized FTIR spectra has been performed. At a melt-isothermal crystallization temperature of 103 °C, the square-shape spherulite appeared from the melt and grew with time. When the isothermal crystallization occurred at 98 °C, the round-shaped spherulite was observed. In both cases, after the temperature jump to an ambient temperature, the 2D images changed clearly in the process of the phase transition from form II to form I, but the spherulite morphology itself was not changed detectably. The polarized IR imaging has revealed the preferential orientation of the crystallites in the spherulite. In the case of the spherulite grown at 103 °C, the ab plane is oriented in parallel to the spherulite plane and the molecular chains stand along the normal to the surface. On the other hand, in the spherulite grown at 98 °C, the chains were found to lie on the spherulite plane preferentially. Such a difference in the crystal orientation in the spherulite is related intimately with the outer shape of the spherulite and also with the growth mechanism of the spherulite. In this way, the polarized 2D IR imaging was found to be quite useful for the in situ detection of the time-dependently changing 2D spatial distribution of the crystallites in the spherulite.

WITHDRAWN: PLA Stereocomplexes: A Decade of Progress

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Polymorphism of a high-molecular-weight racemic poly(l-lactide)/poly(d-lactide) blend: effect of melt blending with poly(methyl methacrylate)

The polymorphic crystallization of a high-molecular-weight PLLA/PDLA blend can be tailored by the amount of PMMA and dynamic and isothermal crystallization conditions.

Relevance of PEG in PLA-based blends for tissue engineering 3D-printed scaffolds

Achieving high quality 3D-printed structures requires establishing the right printing conditions. Finding processing conditions that satisfy both the fabrication process and the final required scaffold properties is crucial. This work stresses the importance of studying the outcome of the plasticizing effect of PEG on PLA-based blends used for the fabrication of 3D-direct-printed scaffolds for tissue engineering applications. For this, PLA/PEG blends with 5, 10 and 20% (w/w) of PEG and PLA/PEG/bioactive CaP glass composites were processed in the form of 3D rapid prototyping scaffolds. Surface analysis and differential scanning calorimetry revealed a rearrangement of polymer chains and a topography, wettability and elastic modulus increase of the studied surfaces as PEG was incorporated. Moreover, addition of 10 and 20% PEG led to non-uniform 3D structures with lower mechanical properties. In vitro degradation studies showed that the inclusion of PEG significantly accelerated the degradation rate of the material. Results indicated that the presence of PEG not only improves PLA processing but also leads to relevant surface, geometrical and structural changes including modulation of the degradation rate of PLA-based 3D printed scaffolds.

An amphiphilic degradable polymer/hydroxyapatite composite with enhanced handling characteristics promotes osteogenic gene expression in bone marrow stromal cells

Electrospun polymer/hydroxyapatite (HA) composites combining biodegradability with osteoconductivity are attractive for skeletal tissue engineering applications. However, most biodegradable polymers such as poly(lactic acid) (PLA) are hydrophobic and do not blend with adequate interfacial adhesion with HA, compromising the structural homogeneity, mechanical integrity and biological performance of the composite. To overcome this challenge, we combined a hydrophilic polyethylene glycol (PEG) block with poly(d,l-lactic acid) to improve the adhesion of the degradable polymer with HA. The amphiphilic triblock copolymer PLA-PEG-PLA (PELA) improved the stability of HA-PELA suspension at 25wt.% HA content, which was readily electrospun into HA-PELA composite scaffolds with uniform fiber dimensions. HA-PELA was highly extensible (failure strain>200% vs. <40% for HA-PLA), superhydrophilic (∼0° water contact angle vs. >100° for HA-PLA), and exhibited an 8-fold storage modulus increase (unlike deterioration for HA-PLA) upon hydration, owing to the favorable interaction between HA and PEG. HA-PELA also better promoted osteochondral lineage commitment of bone marrow stromal cells in unstimulated culture and supported far more potent osteogenic gene expression upon induction than HA-PLA. We demonstrate that the chemical incorporation of PEG is an effective strategy to improve the performance of degradable polymer/HA composites for bone tissue engineering applications.

Formation of shish-kebabs in injection-molded poly(L-lactic acid) by application of an intense flow field

Unlike polyolefins (e.g., isotactic polypropylene), it is still a great challenge to form rich shish-kebabs in biodegradable poly(L-lactic acid) (PLLA) because of its short chain length and semirigid chain backbone. In the present work, a modified injection molding technology, named oscillation shear injection molding, was applied to provide an intense shear flow on PLLA melt in mold cavity, in order to promote shear-induced crystallization of PLLA. Additionally, a small amount of poly(ethylene glycol) (PEG) with flexible chains was introduced for improving the crystallization kinetics. Numerous shish-kebabs of PLLA were achieved in injection-molded PLLA for the first time. High-resolution scanning electronic microscopy and small-angle X-ray scattering showed a structure feature of shish-kebabs with a diameter of around 0.7 μm and a long period of ~20 nm. The wide-angle X-ray diffraction results showed that shish-kebabs had more ordered crystalline structure of α-form. A significant improvement of the mechanical properties was obtained; the tensile strength and modulus increased to 73.7 and 1888 MPa from the initial values of 64.9 and 1684 MPa, respectively, meanwhile the ductility is not deteriorated. Interestingly, when shish-kebabs form in the PLLA/PEG system, a bamboo-like bionic structure comprising a hard skin layer and a soft core develops in injection-molded specimen. This unique structure leads to a great balance of mechanical properties, including substantial increments of 26, 20, and 112% in the tensile strength, modulus, and impact toughness, compared to the control sample. Further exploration will give a rich fundamental understanding in the shear-induced crystallization and morphology manipulation of PLLA, aiming to achieve superior PLLA products.

An optical microscopy study on the phase structure of poly(L-lactide acid)/poly(propylene carbonate) blends

The dependence of phase structure of PLLA/PPC blends on the blend ratio, the heat-treatment temperature and time was investigated by optical microscopy. It is found that, at lower PPC content, e.g., less than 30%, the PLLA crystalline spherulites fill the whole space with the PPC dispersed in the amorphous region of PLLA. No evident phase separation has been observed under optical microscope. When the content of PPC reaches 40%, phase separation takes place. The phase separation of the PLLA/PPC blend happens prior to the crystallization of PLLA. Therefore, the heat-treatment temperature and time are the two most important factors that control the phase structure of the blend. At low heat-treatment temperatures, e.g., lower than 190 °C, the PPC and the amorphous PLLA part compose a continuous phase with the crystalline PLLA domains dispersed in it. When the sample was heat-treated at 200 °C for 5 min, a bicontinuous phase structure was observed. With further increase of the heat-treatment temperature, the crystalline PLLA composes the continuous phase with PPC domains randomly dispersed in it. Similar phase reversal phenomenon has also been observed by heat-treating the samples at 200 °C for different times. It is further confirmed that the crystallization of PLLA in the blends is influenced by the different phase structures. For example, the crystallinity of PLLA in the blend increases with increasing heat-treatment temperature.

Tailoring impact toughness of poly(L-lactide)/poly(ε-caprolactone) (PLLA/PCL) blends by controlling crystallization of PLLA matrix

Melt blending poly(L-lactide) (PLLA) with various biodegradable polymers has been thought to be the most economic and effective route to toughen PLLA without compromising its biodegradability. Unfortunately, only very limited improvement in notched impact toughness can be achieved, although most of these blends show significant enhancement in tensile toughness. In this work, biodegradable poly(ε-caprolactone) (PCL) was used as an impact modifier to toughen PLLA and a nucleating agent was utilized to tailor the crystallization of PLLA matrix. Depending on the nucleating agent concentrations in the matrix and mold temperatures in injection molding, PLLA/PCL blends with a wide range of matrix crystallinity (10-50%) were prepared by practical injection molding. The results show that there is a linear relationship between PLLA matrix crystallinity and impact toughness. With the increase in PLLA crystalline content, toughening becomes much easier to achieve. PLLA crystals are believed to provide a path for the propagation of shear yielding needed for effective impact energy absorption, and then, excellent toughening effect can be obtained when these crystals percolate through the whole matrix. This investigation provides not only a new route to prepare sustainable PLLA products with good impact toughness but also a fresh insight into the importance of matrix crystallization in the toughening of semicrystalline polymers with a flexible polymer.