Hydrodynamic and biokinetic models of an anaerobic fixed-bed reactor

Dynamic modeling and parameter estimation of biomethane production from microalgae co-digestion

This work proposes a dynamic modeling procedure applied to biomethane production from microalgae residual co-digestion. A two-stage anaerobic digestion representation is selected, considering acidogenesis and methanogenesis as main reaction pathways. Based on the experimental database generated in the University of Mons Laboratories, several candidate models, assuming the presence or absence of biomass dynamics, are suggested, and parametric structural and local identifiability studies are performed. An original parameter estimation procedure is applied to a data-set partition used for model direct validation. The remaining experiment data are dedicated to cross-validation. The results point out how these dynamic models may serve as advanced monitoring software tools such as digital twins, even in the presence of incomplete process data.

An Artificial Neural Network for Simulation of an Upflow Anaerobic Filter Wastewater Treatment Process

The purpose of this work was to develop a problem-solving approach and a simulation tool that is useful for the specification of wastewater treatment process equipment design parameters. The proposition of using an artificial neural network (ANN) numerical model for supervised learning of a dataset and then for process simulation on a new dataset was investigated. The effectiveness of the approach was assessed by evaluating the capacity of the model to distinguish differences in the equipment design parameters. To demonstrate the approach, a mock dataset was derived from experimentally acquired data and physical effects reported in the literature. The mock dataset comprised the influent flow rate, the bed packing material dimension, the type of packing material and the packed bed height-to-diameter ratio as predictors of the calorific value reduction. The multilayer perceptron (MLP) ANN was compared to a polynomial model. The validation test results show that the MLP model has four hidden layers, each having 256 units (nodes), accurately predicts calorific value reduction. When the model was fed previously unseen test data, the root-mean-square error (RMSE) of the predicted responses was 0.101 and the coefficient of determination (R2) was 0.66. The results of simulation of all 125 possible combinations of the 3 mechanical parameters and identical influent wastewater flow profiles were ranked according to total calorific value reduction. A t-test of the difference between the mean calorific value reduction of the two highest ranked experiments showed that the means are significantly different (p-value = 0.011). Thus, the model has the capacity to distinguish differences in the equipment design parameters. Consequently, the values of the three mechanical feature parameters from the highest ranked simulated experiment are recommended for use in the design of the industrial scale upflow anaerobic filter (UAF) for wastewater treatment.

Hydrodynamics of a modified up-flow anaerobic sludge blanket reactor treating organic fraction of municipal solids waste

The hydrodynamic of modified up-flow anaerobic sludge blanket (UASB) treating organic fraction of municipal solids wastes (OFMSW) was investigated using tracer test experiments and residence time distribution (RTD) based models. The modified UASB digester employing the up-flow reactor concept was composed of the sludge bed, localized at the bottom of the reactor, a buffer zone above the sludge bed, a section with the OFMSW, and an upper section with a solid–liquid–gas separator. The solid-state section with the OFMSW allows the separation of hydrolytic and methanogenic phases, reducing the acidification of the reactor. The hydraulic flow transports the faster biodegradable fraction from the packing section to the sludge bed, favoring the methane productivity. Residence time distribution curves were analyzed by three tracer test models (axial dispersion model ADM, tanks in series model TIS and a multiple parameter model MPM). The MPM was successfully fitted to the experimental data.

Kinetic evaluation of a partially packed upflow anaerobic fixed film reactor treating low-strength synthetic rubber wastewater

A bench-scale model of a partially packed upflow anaerobic fixed film (UAF) reactor was set up and operated at five different hydraulic retention times (HRTs) of (17, 14, 10, 8, and 5) days. The reactor was fed with synthetic rubber wastewater consisting of a chemical oxygen demand (COD) concentration of 6355-6735 mg/L. The results were analyzed using the Monod model, the Modified Stover-Kincannon models, and the Grau Second-Order Model. The Grau Second-Order model was found to best fit the experimental data. The biokinetic constant values, namely the growth yield coefficient (Y) and the endogenous coefficient (K_d) were 0.027 g VSS/g COD and 0.1705 d^-1, respectively. The half-saturation constant (K_s) and maximum substrate utilization rate (K) returned values of 84.1 mg/L and 0.371 d^-1, respectively, whereas the maximum specific growth rate of the microorganism (μ_max) was 0.011 d^-1. The constants, U_max and K_B, of the Stover-Kincannon model produced values of 6.57 g/L/d and 6.31 g/L/d, respectively. Meanwhile, the average second-order substrate removal rate, k_s(2), was 105 d^-1. These models gave high correlation coefficients with the value of R² = 80-99% and these indicated that these models can be used in designing UAF reactor consequently predicting the behaviour of the reactor.

Effect of ammonium, electron donor and sulphate transient feeding conditions on sulphidogenesis in sequencing batch bioreactors

This work aimed to study the effect of transient feeding conditions on sulphidogenesis in 8 sequencing batch bioreactors (SBR). SBR L1 and H1, operated under steady-state conditions were used as the control reactors, while four SBR were tested under transient feeding conditions using moderate (L2 and L3, feast and famine: 2.5 and 0 g SO₄^2-·L^-1) and high (H2 and H3, feast and famine: 15 and 0 g SO₄^2-·L^-1) loads. The sulphate removal efficiency (RE) was ≥90% in SBR L2, L3 and H1. The NH₄⁺ famine conditions resulted in a higher sulphate RE (≥40% H3) compared to feast conditions (≤20% H2). Besides, the sulphidogenic first-order kinetic constant was 4% larger and the use of electron donor was 16.6% more efficient under NH₄⁺ famine conditions. Sulphidogenesis is robust to transient feeding conditions, but not when applying high loading rates (SBR H2 and H3).

Evaluation of alkalinity spatial distribution in an up-flow fixed bed anaerobic digester

In this paper, an experimental study upon alkalinity and hydrodynamic behavior in an anaerobic up-flow fixed bed reactor for the treatment of tequila vinasses is presented. Measurements of volatile fatty acids, pH, alkalinity and bicarbonate were obtained at three sampling points in the reactor in the axial axis. Then, the spatial distribution of alkalinity is studied and discussed. Moreover, for further control process purposes, a hydrodynamic model based on the use of two interconnected two-steps reduced AM2 type models is proposed and its parameters are identified using experimental data.

Incorporation of an anaerobic digestion step in a multistage treatment system for sanitary landfill leachate

A combined process of anaerobic digestion (AD), lime precipitation (P), microfiltration (MF) and reverse osmosis (RO) was developed for the treatment of landfill leachate (LFL). The raw LFL contained high amount of organic matter with an elevated humic acids concentration. During the anaerobic digestion step, the organic loading rate was increased progressively up to 3.3gCODL(-1)d(-1). The upflow anaerobic fixed bed reactor showed a great performance in terms of COD removal efficiency and biogas production. During precipitation experiments, lime dose was optimized to obtain the maximum reduction of conductivity to prevent the fouling of RO membranes. This process was compared to a second one in which the AD step was eliminated. Both treatment plans achieved similar removal efficiencies. However, AD step significantly improved the process by reducing the needed lime dose by 50%. It has also increased MF and RO fluxes by 35% and 40% at a steady state, respectively. The dominant fouling mechanism was cake layer formation during both MF tests. This process seems to be a promising approach for the treatment of LFL and its industrial application should be further investigated.

Global dynamics of the buffered chemostat for a general class of response functions

We study how a particular spatial structure with a buffer impacts the number of equilibria and their stability in the chemostat model. We show that the occurrence of a buffer can allow a species to persist or on the opposite to go extinct, depending on the characteristics of the buffer. For non-monotonic response functions, we characterize the buffered configurations that make the chemostat dynamics globally asymptotically stable, while this is not possible with single, serial or parallel vessels of the same total volume and input flow. These results are illustrated with the Haldane kinetic function.

Biofilm development during the start-up period of anaerobic biofilm reactors: the biofilm Archaea community is highly dependent on the support material

To evaluate the impact of the nature of the support material on its colonization by a methanogenic consortium, four substrata made of different materials: polyvinyl chloride, 2 polyethylene and polypropylene were tested during the start-up of lab-scale fixed-film reactors. The reactor performances were evaluated and compared together with the analysis of the biofilms. Biofilm growth was quantified and the structure of bacterial and archaeal communities were characterized by molecular fingerprinting profiles (capillary electrophoresis-single strand conformation polymorphism). The composition of the inoculum was shown to have a major impact on the bacterial composition of the biofilm, whatever the nature of the support material or the organic loading rate applied to the reactors during the start-up period. In contrast, the biofilm archaeal populations were independent of the inoculum used but highly dependent on the support material. Supports favouring Archaea colonization, the limiting factor in the overall process, should be preferred.

Liquid mixing and solid segregation in high-solid anaerobic digesters

An experimental procedure (Residence Time Distribution technique) was used to characterize the macro-mixing of both liquid and solid phases of a laboratory-scale dry anaerobic digester using appropriate tracers. The effects of the waste origin and total solid content were studied. An increase in TS content from 22% to 30% TS (w/w) induced a macro-mixing mode closer to a theoretical Plug Flow Reactor. The segregation of particles having different densities was investigated regarding the RTD of the solid phase. Segregation of dense particles occurred at low TS content. By using different TS content and waste origins, it was also determined that the yield stress was a key parameter in the mechanism of segregation. At high yield stress, dense particles were more stable and thus less subjected to settling. As a consequence, operating at high TS content may permit to prevent the sedimentation of the denser particles.

Calibration of hydrodynamic behavior and biokinetics for TOC removal modeling in biofilm reactors under different hydraulic conditions

In this study, total organic carbon (TOC) biodegradation was simulated by GPS-X software in biofilm reactors with carriers of plastic rings and glass beads under different hydraulic conditions. Hydrodynamic model by retention time distribution and biokinetic measurement by in-situ batch test served as two significant parts of model calibration. Experimental results showed that TOC removal efficiency was stable in both media due to the enough height of column, although the actual hydraulic volume changed during the variation of hydraulic condition. Simulated TOC removal efficiencies were close to experimental ones with low theil inequality coefficient values (below 0.15). Compared with glass beads, more TOC was removed in the filter with plastic rings due to the larger actual hydraulic volume and lower half saturation coefficient in spite of its lower maximum specific growth rate of biofilm, which highlighted the importance of calibrating hydrodynamic behavior and biokinetics.

Substrate removal kinetics in high-rate upflow anaerobic filters packed with low-density polyethylene media treating high-strength agro-food wastewaters

The process kinetics for two upflow anaerobic filters (UAFs) treating high strength fruit canning and cheese-dairy wastewaters as feed were investigated. The experimental unit consisted of a 10-L (effective volume) reactor filled with low-density polyethylene media. COD removal efficiencies of about 80% were recorded at the maximum OLRs of 19 and 17 g COD L(-1) d(-1) for the fruit canning and cheese-dairy wastewaters, respectively. Modified Stover-Kincannon and second-order kinetic models were applied to data obtained from the experimental studies in order to determine the substrate removal kinetics. According to Stover-Kincannon model, U(max) and K(B) values were estimated as 109.9 and 109.7 g L(-1) d(-1) for fruit canning, and 53.5 and 49.7 g L(-1) d(-1) for cheese dairy wastewaters, respectively. The second order substrate removal rate k(2(s)) was found to be 5.0 and 1.93 d(-1) respectively for fruit canning and cheese dairy wastewaters. As both these models gave high correlation coefficients (R(2) = 98-99%), they could be used in predicting the behaviour or design of the UAF.

Treatment of wastewater from coffee bean processing in anaerobic fixed bed reactors with different support materials: performance and kinetic modeling

An evaluation was performed of three upflow anaerobic fixed bed reactors for the treatment of wastewater from coffee bean processing (WCP). The supports used were: blast furnace cinders, polyurethane foam and crushed stone with porosities of 53, 95 and 48%, respectively. The testing of these 139.5 L reactors consisted of increasing the COD of the influent (978; 2401 and 4545 mg L(-1)), while maintaining the retention time of 1.3 days. For the maximum COD applied, the reactor filled with foam presented removals of 80% (non-filtered samples) and 83% (filtered samples). The greater performance of the reactor filled with foam is attributed to its porosity, which promoted greater collection of biomass. From the results, it could be concluded that the reactors presented satisfactory performance, especially when using the foam as a support. Furthermore, the modified Stover-Kincannon and second order for multicomponent substrate degradation models were successfully used to develop a model of the experimental data.

Regulation of the organic pollution level in anaerobic digesters by using off-line COD measurements

A sampled delayed scheme is proposed to regulate the organic pollution level in anaerobic digestion processes by using off-line COD measurements. The proposed scheme is obtained by combining an error feedback control with a steady state estimator to track constant references and attenuate process load disturbances. The controller performance is tested experimentally for the treatment of tequila vinasses over a period of 68days under different set-point values and several uncertain scenarios which include badly known kinetic parameters and load disturbances. Experimental results show that the COD concentration can be effectively regulated under the influence of set-point changes and high load disturbances by using only a daily off-line COD measurement, which makes the industrial application of the proposed control scheme feasible.

Influence of support material properties on the potential selection of Archaea during initial adhesion of a methanogenic consortium

In anaerobic wastewater treatment systems, the complex microbial biomass including Archaea and Bacteria can be retained as a biofilm attached to solid supports. The aim of this study was to evaluate the impact of specific properties of support material on early microbial adhesion. Seven different substrata are described in terms of topography and surface energy. Adhesion of a methanogenic consortium to these substrata was tested, the adhesion was quantified as a percentage of the surface area covered and the bacterial and archaeal community structures was assessed by molecular fingerprinting profiles (CE-SSCP). As expected, the overall adhesion on the supports was influenced mainly by total surface energy. Moreover, the adhered communities were different from the parent inocula, including the Archaea/Bacteria ratio. This could have a significant impact on the start-up of anaerobic digesters for which supports favoring Archaea adhesion, responsible for the limiting reaction of the process, should be preferred.

Control of start-up and operation of anaerobic biofilm reactors: an overview of 15 years of research

Anaerobic biofilm reactors have to be operated in a way that optimizes on one hand the start-up period by a quick growth of an active biofilm, on the other hand the regular operation by an active control of the biofilm to avoid diffusion limitations and clogging. This article is an overview of the research carried out at INRA-LBE for the last 15 years. The start-up of anaerobic biofilm reactors may be considerably shortened by applying a short inoculation period (i.e. contact between the inoculum and the support media). Then, the increase of the organic loading rate should be operated at a short hydraulic retention time and low hydrodynamic constraints in order to favor biofilm growth. After the start-up period, biofilm growth should be controlled to maintain a high specific activity and prevent clogging. This can be done in particulate biofilm systems by using hydrodynamics to increase or decrease shear forces and attrition but is much more difficult in anaerobic fixed bed reactors.

Modeling the behaviors of adsorption and biodegradation in biological activated carbon filters

This investigation developed a non-steady-state numerical model to differentiate the adsorption and biodegradation quantities of a biological activated carbon (BAC) column. The mechanisms considered in this model are adsorption, biodegradation, convection and diffusion. Simulations were performed to evaluate the effects of the major parameters, the packing media size and the superficial velocity, on the adsorption and biodegradation performances for the removal of dissolved organic carbon based on dimensionless analysis. The model predictions are in agreement with the experimental data by adjusting the liquid-film mass transfer coefficient (k(bf)), which has high correlation with the Stanton number. The Freundlich isotherm constant (N(F)), together with the maximum specific substrate utilization rate (k(f)) and the diffusion coefficient (D(f)), is the most sensitive variable affecting the performance of the BAC. Decreasing the particle size results in more substrate diffusing across the biofilm, and increases the ratio of adsorption rather than biodegradation.