Shear thickening fluids in protective applications: A review

Shear thickening fluid (STF) in engineering applications and the potential of cork in STF-based composites

Shear thickening fluids (STFs) are a unique type of fluids that can quickly transform into a solid-like state when subjected to forces (rate dependent). These fluids are created by dispersing micro and nanoparticles within a medium. When the force is removed, they return to their original liquid state. Shear thickening fluids can absorb a significant amount of impact energy, making them useful for reducing vibrations and serving as a damper. This study provides a comprehensive and brief overview of existing literature on shear thickening fluids, including their properties, classification, and the rheological mechanisms behind the shear thickening behaviour. It also examines the use of these fluids in various applications, such as improving resistance to stabs and spikes, protecting against low- and high-velocity impacts, and as a new medium for energy dissipation in industries such as battery safety, vibration control and adaptive structures. Lastly, this work reviews the promising combination of STFs with cork. Given the sustainability of cork and its energy absorption capacity, cork-STF composites are a promising solution for various impact-absorbing applications. Overall, the paper underscores the versatility and potential of STFs, and advocates for further research and exploration.

Carbon-Based Piezoresistive Polymer Nanocomposites by Extrusion Additive Manufacturing: Process, Material Design, and Current Progress

Advancement in additive manufacturing (AM) allows the production of nanocomposites with complex and custom geometries not typically allowable with conventional manufacturing techniques. The benefits of AM have led to recent interest in producing multifunctional materials capable of being printed with current AM technologies. In this article, piezoresistive composites realized by AM and the matrices and fillers utilized to make such devices are introduced and discussed. Carbon-based nanoparticles (Carbon Nanotubes, Graphene/Graphite, and Carbon Black) are often the filler choice of most researchers and are heavily discussed throughout this review in combination with extrusion AM methods. Piezoresistive applications such as physiological and wearable sensors, structural health monitoring, and soft robotics are presented with an emphasis on material and AM selection to meet the demands of such applications.

Simultaneous Enhancement of Thermal Insulation and Impact Resistance in Transparent Bulk Composites

Transparent bulk glass is highly demanded in devices and components of daily life to transmit light and protect against external temperature and mechanical hazards. However, the application of glass is impeded by its poor functional performance, especially in terms of thermal isolation and impact resistance. Here, a glass composite integrating the nacre-inspired structure and shear stiffening gel (SSG) material is proposed. Benefiting from the combination of these two elements, this nacre-inspired SSG/glass composite (NSG) exhibits superior thermal insulation and impact resistance while maintaining transparency simultaneously. Specifically, the low thermal conductivity of the SSG combined with the anisotropic heat transfer capability of the nacre-inspired structure enhances the out-of-plane thermal insulation of NSG. The deformations over large volumes in nacre-inspired facesheets promote the deformation region of the SSG core, synergistic effect of tablet sliding mechanism in nacre-inspired structure and strain-rate enhancement in SSG material cause the superior impact resistance of overall panels in a wide range of impact velocities. NSG demonstrates outstanding properties such as transparency, light weight, impact resistance, and thermal insulation, which are major concerns for the application in engineering fields. In conclusion, this bioinspired SSG/glass composite opens new avenues to achieve comprehensive performance improvements for transparent structural materials.

Excellent coagulation performance of polysilicate aluminum ferric for treating oily wastewater from Daqing gasfield: Responses to polymer properties and coagulation mechanism

The polysilicate aluminum ferric (PSAF) was synthesized via copolymerization of polysilicic acid (PSi), AlCl3 and FeCl3 for treating oily wastewater from Daqing gas field. This study investigated the effects of key preparation factors such as the degree of PSi's preactivation and the ratio of (Fe + Al)/Si and Al/Fe on both polymerization and coagulation performance exhibited by PSAF. To determine the optimal timing for introducing Al3+ and Fe3+, zeta potential, viscosity and particle size were investigated. Additionally, infrared spectroscopy, X-ray powder diffraction, polarizing microscopy and scanning electron microscope analysis were employed to investigate the structure and morphology of PSAF. The results indicate that under conditions characterized by a SiO2 mass fraction of 2.5% and pH = 4.5, an optimal timing for introducing Al3+ and Fe3+ is at 100 min when PSi exhibits moderate polymerization along with sufficient stability. When considering molar ratios such as (Al + Fe)/Si being 6:4 and Al/Fe being 5:5, respectively, PSAF falls within a "stable zone" enabling storage period up to 32 days. Moreover, Jar test results demonstrate that at a dosage of 200 mg/L PSAF for oily wastewater treatment in gas fields could reach the maximum turbidity removal efficiency up to 99.5% while oil removal efficiency reach 88.6% without pH adjustment. The copolymerization facilitates the formation of larger PSAF aggregates with positive potential, thereby augmenting the coagulants' adsorption bridging and charge neutralization capabilities. As a result, PSAF has great potential as a practical coagulant for treating oil-containing wastewater in industrial settings.

Force attenuation performance in sandwich structures with STF and M-STF encapsulation

In this study, we investigate the role of adding shear thickening fluids (STFs) and multi-functional shear thickening fluids (M-STFs) to the core of a sandwich-structured composite made of aluminum facesheets and XPS foam cores with different geometries on force attenuation performance. Six different core designs were machined, and all designs had the same space for adding STFs and M-STFs. STF with 40 wt% SiO2 in PEG 400 was selected and fabricated. M-STFs were made by adding multi-walled carbon nanotubes (MWCNTs) up to 1.5 wt%. The effects of MWCNTs on the rheological and electrical properties of the STF were investigated. The force attenuation tests were performed with an impact drop tower test system at three different heights with 5, 10, and 15 J energy levels. According to the results, V6_STF (with 16 holes with a diameter of 6 mm) and H6_STF (with 16 rectangular cubic column with cross-sections of 6 × 6 mm) designed sandwich structures showed better performance in terms of force attenuation compared with the other samples. Next, these two sandwich structures were filled again with M-STF (0.5 wt% MWCNT), and the force attenuation performance of the structures showed an improvement further, and the H6_STF_CNT sample improved by 24.8% compared to the clean sandwich structure sample. These results demonstrate the potential of STFs and M-STFs in strengthening the force attenuation performance of sandwich structures with XPS foam cores, mainly when used with appropriate core geometry.

Construction of nano-silica particle clusters and their effects on the shear thickening properties of liquids

It is of great research significance to prepare a new shear thickening fluid (STF) with a simple process, remarkable thickening effect and excellent impact resistance from the properties of the particles. Inspired by the shear thickening mechanism, nano-silica particle clusters (SPC) with different morphological structures were prepared by the reaction of amino-modified silica with polyethylene glycol diglycidyl ether (PEGDGE), and the structure models of particle clusters were designed through theoretical analysis. The structure of SPC was affected by the degree of amination modification and the molecular weight of PEGDGE, which was analyzed by DLS and TEM. The shear thickening behavior of the fluid was evaluated by steady-state rheology and dynamic-state rheology analysis. The shear thickening behavior of the fluid composed of SPC also changed greatly with the influence of the degree of amination modification and the molecular weight of PEGDGE. In addition, compared with the STF contained original silica, the STF contained SPC could produce a faster and stronger shear thickening response. Therefore, silica particle clusters are not only a promising candidate for the preparation of high-performance shear thickening fluids, but can also be better applied to industrial and scientific fields such as impact protection and shock absorption.

Role of confinement in the shear banding and shear jamming in noncolloidal fiber suspensions

The jamming effect is critical in processing short fiber-reinforced thermoplastics (FRTs). Fiber jamming can induce discontinuous shear thickening (DST) in simple shear and result in fiber-matrix separation in more complex flows such as injection molding and compression molding of FRTs. The confinement effect commonly induces local jams and strongly enhances fiber jamming. However, the transient evolution of local fiber jams under confinement and its correlation with the tumbling of fibers are still elusive. In this study, we adopted rheo-PIV (particle image velocity) techniques to study this effect for glass fiber-reinforced thermoplastics (FRTs). The translational and tumbling motion of fiber were determined during rheological measurements, and the distribution of fiber orientation was determined by X-ray CT. Three shear banding regions appeared after the viscosity overshoot under high shear stress in suspensions with high fiber content, which was associated with the three regions of fiber orientation across the gap due to confinement. Shear banding was ascribed to the different tumbling speeds across the gap because of the different initial orientations and different wall confinements near and far from the wall. The local shear thickening and jamming behavior became most significant under intermediate confinement, and were affected by shear strain, shear stress, and fiber contents. 3D state diagrams were constructed to show the confinement effect on the evolution of shear banding and jamming.

Shear thickening in presence of adhesive contact forces: The singularity of cornstarch

HYPOTHESIS

A number of dense particle suspensions experience a dramatic increase in viscosity with the shear stress, up to a solid-like response. This shear-thickening process is understood as a transition under flow of the nature of the contacts - from lubricated to frictional - between initially repellent particles. Most systems are now assumed to fit in with this scenario, which is questionable.

EXPERIMENT

Using an in-house pressure sensor array, we provide a spatio-temporal map of the normal stresses in the flows of two shear-thickening fluids: a stabilized calcium carbonate suspension, known to fit in with the standard scenario, and a cornstarch suspension, which spectacular thickening behavior remains poorly understood.

FINDINGS

We evidence in cornstarch a unique, stable heterogeneous structure, which moves in the velocity direction and does not appear in calcium carbonate. Its nature changes from a stress wave to a rolling solid jammed aggregate at high solid fraction and small gap width. The modeling of these heterogenities points to an adhesive force between cornstarch particles at high stress, also evidenced in microscopic measurements. Cornstarch being also attractive at low stress, it stands out of the classical shear-thickening frame, and might be part of a larger family of adhesive and attractive shear-thickening fluids.

Statistical approach on the inter-yarn friction behavior of the dual-phase STF/ρ-Aramid impregnated fabrics via factorial design and 3D-RSM

Shear thickening fluids (STFs) refer to non-Newtonian fluids of the dilatant variety, wherein their viscosity experiences a significant surge with an escalation in the shear rate. In this investigative work, the friction behavior between yarns (pull-out) and absorption of static and kinetic energy during the phenomenon of friction between yarns in STFs are performed by monophase (MP-STF) adding nano SiO2 and dual-phase (MP-STF) adding carbon nanotubes. The ρ-Aramid fabrics were reinforced via the "foulard process", and carried out on MP-STF, and DP-STF/ρ-Aramid-impregnated fabrics to evaluate and compare with the enhancement in interfacial friction properties between yarns. The results showed that DP-STF has more significant than MP-STF and MP-STF in ultimate load, kinetic shear stress, static shear stress, and friction energy level effects. The DP-STF exhibits various friction enhancement mechanisms at the yarn interface, leading to higher absorption of static and kinetic energy related to interfacial friction, as indicated by the results obtained. Furthermore, the DP-STF/ρ-Aramid impregnated fabrics exhibited ultimate load (22.23 ± 0.522 N), kinetic shear stress (35.73 ± 0.850 MPa*100), static shear stress (36.28 ± 0.900 MPa*100), and friction energy level (610.33 ± 0.250). Increased ultimate load (581.7% and 180.7%), kinetic shear stress (621.4% and 174.6%), static shear stress (550.5% and 159.1%), and friction energy level (680.2 and 186.7%) compared to WT-STF and MP-STF, respectively. The current discoveries hold immense potential for various applications in the fields of engineering and smart material technologies. These applications span a multiplicity of industries, including sports products, medical advancements, space technology, as well as protective and shielding products.

Deformation Rate-Adaptive Conducting Polymers and Composites

Materials are more easily damaged during accidents that involve rapid deformation. Here, a design strategy is described for electronic materials comprised of conducting polymers that defies this orthodox property, making their extensibility and toughness dynamically adaptive to deformation rates. This counterintuitive property is achieved through a morphology of interconnected nanoscopic core-shell micelles, where the chemical interactions are stronger within the shells than the cores. As a result, the interlinked shells retain material integrity under strain, while the rate of dissociation of the cores controls the extent of micelle elongation, which is a process that adapts to deformation rates. A prototype based on polyaniline shows a 7.5-fold increase in ultimate elongation and a 163-fold increase in toughness when deformed at increasing rates from 2.5 to 10 000% min-1 . This concept can be generalized to other conducting polymers and highly conductive composites to create "self-protective" soft electronic materials with enhanced durability under dynamic movement or deformation.

Shear Thickening Fluid and Its Application in Impact Protection: A Review

Shear thickening fluid (STF) is a dense colloidal suspension of nanoparticles in a carrier fluid in which the viscosity increases dramatically with a rise in shear rate. Due to the excellent energy absorption and energy dissipation of STF, there is a desire to employ STFs in a variety of impact applications. In this study, a comprehensive review on STFs' applications is presented. First, several common shear thickening mechanisms are discussed in this paper. The applications of different STF impregnated fabric composites and the STF's contributions on improving the impact, ballistic and stab resistance performance have also been presented. Moreover, recent developments of STF's applications, including dampers and shock absorbers, are included in this review. In addition, some novel applications (acoustic structure, STF-TENG and electrospun nonwoven mats) based on STF are summarized, to suggest the challenges of future research and propose some more deterministic research directions, e.g., potential trends for applications of STF.

Leveraging the Polymer Glass Transition to Access Thermally Switchable Shear Jamming Suspensions

Suspensions of polymeric nano- and microparticles are fascinating stress-responsive material systems that, depending on their composition, can display a diverse range of flow properties under shear, such as drastic thinning, thickening, and even jamming (reversible solidification driven by shear). However, investigations to date have almost exclusively focused on nonresponsive particles, which do not allow in situ tuning of the flow properties. Polymeric materials possess rich phase transitions that can be directly tuned by their chemical structures, which has enabled researchers to engineer versatile adaptive materials that can respond to targeted external stimuli. Reported herein are suspensions of (readily prepared) micrometer-sized polymeric particles with accessible glass transition temperatures (T _g) designed to thermally control their non-Newtonian rheology. The underlying mechanical stiffness and interparticle friction between particles change dramatically near T _g. Capitalizing on these properties, it is shown that, in contrast to conventional systems, a dramatic and nonmonotonic change in shear thickening occurs as the suspensions transition through the particles' T _g. This straightforward strategy enables the in situ turning on (or off) of the system's ability to shear jam by varying the temperature relative to T _g and lays the groundwork for other types of stimuli-responsive jamming systems through polymer chemistry.

Non-Newtonian fluid gating membranes with acoustically responsive and self-protective gas transport control

Control of gas transport through porous media is desired in multifarious processes such as chemical reactions, interface absorption, and medical treatment. Liquid gating technology, based on dynamically adaptive interfaces, has been developed in recent years and has shown excellent control capability in gas manipulation-the reversible opening and closing of a liquid gate for gas transport as the applied pressure changes. Here, we report a new strategy to achieve self-protective gas transport control by regulating the dynamic porous interface in a non-Newtonian fluid gating membrane based on the shear thickening fluid. The gas transport process can be suspended and restored via modulation of the acoustic field, owing to the transition of particle-to-particle interactions in a confined geometry. Our experimental and theoretical results support the stability and tunability of the gas transport control. In addition, relying on the shear thickening behaviour of the gating fluid, the transient response can be achieved to resist high-impact pressure. This strategy could be utilized to design integrated smart materials used in complex and extreme environments such as hazardous and explosive gas transportation.

Impact-Protective Bicontinuous Hydrogel/Ultrahigh-Molecular Weight Polyethylene Fabric Composite with Multiscale Energy Dissipation Structures for Soft Body Armor

Soft body armor greatly improves the comfort and security of the wearers. Although laminates based on high-performance fabrics have been adopted, it remains an enormous challenge to develop fabric laminates having flexibility, low bulge deformation, and ballistic protection capability simultaneously. Herein, we report a bullet-proof bicontinuous hydrogel (BH)/ultrahigh-molecular weight polyethylene fabric (UPF) composite. The presence of the BH significantly improves the impact resistance performance of the UPF, without compromising its flexibility. In specific, the multiscale energy dissipation structures composed of hydrogen bond associations in the chain scale, bicontinuous phase structures in the nanoscale, and fibers in the microscale are broken to dissipate energy. As a result, the impact energy of the bullet is greatly absorbed and the bulge height of the composites is significantly reduced in contrast to the neat UPF laminates. This study indicates that the flexible BH-UPF composites with multiscale energy dissipation structures have a promising application in soft body armor.

Shear-Thickening Covalent Adaptive Networks for Bifunctional Impact-Protective and Post-Tunable Tactile Sensors

Shear-thickening materials have been widely applied in fields related to smart impact protection due to their ability to absorb large amounts of energy during sudden shock. Shear-thickening materials with multifunctional properties are expanding their applications in wearable electronics, where tactile sensors require interconnected networks. However, current bifunctional shear-thickening cross-linked polymer materials depend on supramolecular networks or slightly dynamic covalently cross-linked networks, which usually exhibit lower energy-absorption density than the highly dynamic covalently cross-linked networks. Herein, we employed boric ester-based covalent adaptive networks (CANs) to elucidate the shear-thickening property and the mechanism of energy dissipation during sudden shock. Guided by the enhanced energy-absorption capability of double networks and the requirements of the conductive networks for the wearable tactile sensors, tungsten powders (W) were incorporated into the boric ester polymer matrix to form a second network. The W networks make the materials stiffer, with a 13-fold increase in Young's modulus. Additionally, the energy-absorption capacity increased nearly 7 times. Finally, we applied these excellent energy-absorbing and conductive materials to bifunctional shock-protective and strain rate-dependent tactile sensors. Considering the self-healable and recyclable properties, we believe that these anti-impact and tactile sensing materials will be of great interest in wearable devices, smart impact-protective systems, post-tunable materials, etc.

Fluid lubricated polishing based on shear thickening

With the development of short wavelength optics, high requirements are put forward for the full frequency errors of optical elements, while the processing efficiency and surface quality of traditional polishing methods are difficult to meet their requirements. In this paper, a fluid lubricated polishing method is proposed by combining non-Newtonian fluid with traditional polishing methods. According to Preston equation and shear thickening principle, the tool influence function of fluid lubricated polishing is established and verified by experiments. The results show that the fluid lubricated polishing has a very good convergence ability to the full frequency error of the workpiece. In addition, the convergence rate of fluid lubricated polishing on roughness is about twice that of chemical mechanical polishing. Finally, fluid lubricated polishing extends Preston from Newtonian fluid polishing to non-Newtonian fluid polishing.

Reinforcement Effects of Shear Thickening Fluid over Mechanical Properties of Nonwoven Fabrics

Conventional personal protective equipment is usually made in multilayer stacks, and appears clumsy and uncomfortable, offering limited protection. In recent years, a newly-developed nanosuspension, shear thickening fluids (STFs), has been commonly applied to buffer and shock absorption. In this study, nonwoven fabrics are impregnated with 30 wt%, 35 wt%, or 40 wt% STF in order to strengthen the interaction among fibers. The resultant STF composite nonwoven fabrics are observed for their morphology, and tested for their tensile strength, tearing strength, bursting strength, and dynamic impact resistance, thereby examining the damage resistance of the materials. The SEM images indicate that the fibers are adhered with a tremendous amount of silicon dioxide (SiO₂) particulates with a rise in the STF concentration, due to which the smooth fibers become rough. Moreover, the mechanical test results indicate that a rise in the STF concentration improves the frictional force during the relative motion of fibers, which subsequently mechanically strengthens the STF composite nonwoven fabrics. The dynamic impact test results show that when the STF concentration increases from 30 wt% to 35 wt%, the materials exhibit dynamic impact strength that is significantly improved to 51.9%. Nonetheless, significant improvement in dynamic impact strength is absent when the STF concentration increases to 40 wt%. To sum up, a critical value of STF concentration has a positive influence over the mechanical strengths of STF composite nonwoven fabrics.

Applications, fluid mechanics, and colloidal science of carbon-nanotube-based 3D printable inks

Additive manufacturing, also known as 3D printing (3DP), is a novel and developing technology, which has a wide range of industrial and scientific applications. This technology has continuously progressed over the past several decades, with improvement in productivity, resolution of the printed features, achievement of more and more complex shapes and topographies, scalability of the printed components and devices, and discovery of new printing materials with multi-functional capabilities. Among these newly developed printing materials, carbon-nanotubes (CNT) based inks, with their remarkable mechanical, electrical, and thermal properties, have emerged as an extremely attractive option. Various formulae of CNT-based ink have been developed, including CNT-nano-particle inks, CNT-polymer inks, and CNT-based non-nanocomposite inks (i.e., CNT ink that is not in a form where CNT particles are suspended in a polymer matrix). Various types of sensors as well as soft and smart electronic devices with a multitude of applications have been fabricated with CNT-based inks by employing different 3DP methods including syringe printing (SP), aerosol-jet printing (AJP), fused deposition modeling (FDM), and stereolithography (SLA). Despite such progress, there is inadequate literature on the various fluid mechanics and colloidal science aspects associated with the printability and property-tunability of nanoparticulate inks, specifically CNT-based inks. This review article, therefore, will focus on the formulation, dispersion, and the associated fluid mechanics and the colloidal science of 3D printable CNT-based inks. This article will first focus on the different examples where 3DP has been employed for printing CNT-based inks for a multitude of applications. Following that, we shall highlight the various key fluid mechanics and colloidal science issues that are central and vital to printing with such inks. Finally, the article will point out the open existing challenges and scope of future work on this topic.

Fabric Impregnation with Shear Thickening Fluid for Ballistic Armor Polymer Composites: An Updated Overview

As destructive power of firearms raises over the years, ballistic armors are in continuous need of enhancement. For soft armors, this improvement is invariably related to the increase of stacked layers of high-strength fiber fabrics, which potentially restrains wearer mobility. A different solution was created in the early 2000s, when a research work proposed a new treatment of the ballistic panels with non-Newtonian colloidal shear thickening fluid (STF), in view of weight decreasing with strength reinforcement and cost-effective production. Since then, databases reveal a surge in publications generally pointing to acceptable features under ballistic impact by exploring different conditions of the materials adopted. As a result, several works have not been covered in recent reviews for a wider discussion of their methodologies and results, which could be a barrier to a deeper understanding of the behavior of STF-impregnated fabrics. Therefore, the present work aims to overview the unexplored state-of-art on the effectiveness of STF addition to high-strength fabrics for ballistic applications to compile achievements regarding the ballistic strength of this novel material through different parameters. From the screened papers, SiO2, Polyethylene glycol (PEG) 200 and 400, and Aramid are extensively being incorporated into the STF/Fabric composites. Besides, parameters such as initial and residual velocity, energy absorbed, ballistic limit, and back face signature are common metrics for a comprehensive analysis of the ballistic performance of the material. The overview also points to a promising application of natural fiber fabrics and auxetic fabrics with STF fluids, as well as the demand for the adoption of new materials and more homogeneous ballistic test parameters. Finally, the work emphasizes that the ballistic application for STF-impregnated fabric based on NIJ standards is feasible for several conditions.

Stab-Resistant Performance of the Well-Engineered Soft Body Armor Materials Using Shear Thickening Fluid

Stab-resistant body armor can effectively prevent sharp instruments from attacking the protected parts and reduce the threat to human bodies. Shear thickening fluid (STF) is a kind of smart material with variable viscosity and its viscosity can change significantly with external stimuli. The soft and adaptive characteristics of STF provide a new idea for improving the performance of stab-proof materials. In this work, three kinds of soft anti-stabbing materials were designed and prepared with aramid, poly-p-phenylene benzodioxazole (PBO), and carbon fiber fabrics impregnated with STF. Quasi-static puncture tests and dynamic impact tests were conducted to compare the performance of different anti-stabbing structures. The results showed that the peak piercing force of the STF-treated fabrics in the puncture testing was greatly increased than that of neat samples. Against the D2 knife, the maximum impact load of STF/PBO fiber fabric was increased from 55.8 N to 72.9 N, increasing by 30.6%. Against the D3 spike, the maximum impact load of STF/aramid fabric was increased from 128.9 N to 254.7 N, increasing by 197.6%. The mechanical properties of fibers were important factors for the resistance to knives, and the fabric structure was the key point to bear the spike. Optical photographs of fabric fractures and scanning electron microscope analysis indicated that the STF effectively limited the slip of the fiber bundle when the tool penetrated the fabric, which played a positive role in maintaining the tightness and integrity of the fabric structure.

In Situ Observation of Shear-Induced Jamming Front Propagation during Low-Velocity Impact in Polypropylene Glycol/Fumed Silica Shear Thickening Fluids

Shear jamming, a relatively new type of phase transition from discontinuous shear thickening into a solid-like state driven by shear in dense suspensions, has been shown to originate from frictional interactions between particles. However, not all dense suspensions shear jam. Dense fumed silica colloidal systems have wide applications in the industry of smart materials from body armor to dynamic dampers due to extremely low bulk density and high colloid stability. In this paper, we provide new evidence of shear jamming in polypropylene glycol/fumed silica suspensions using optical in situ speed recording during low-velocity impact and explain how it contributes to impact absorption. Flow rheology confirmed the presence of discontinuous shear thickening at all studied concentrations. Calculations of the flow during impact reveal that front propagation speed is 3–5 times higher than the speed of the impactor rod, which rules out jamming by densification, showing that the cause of the drastic impact absorption is the shear jamming. The main impact absorption begins when the jamming front reaches the boundary, creating a solid-like plug under the rod that confronts its movement. These results provide important insights into the impact absorption mechanism in fumed silica suspensions with a focus on shear jamming.

How a Gel Can Protect an Egg: A Flexible Hydrogel with Embedded Starch Particles Shields Fragile Objects Against Impact

Hydrogels are networks of polymer chains that are swollen in water. In recent years, several routes have been devised to make hydrogels that are flexible and bendable. This work investigates whether such flexible gels can be wrapped around brittle or fragile objects (such as an egg or a fruit) and protect the objects against impact. We study gels made by either physical cross-linking (e.g., gelatin) or chemical cross-linking (e.g., acrylamide) and the same gels with various particulate additives. None of the bare gels are protective, and nanoparticles like iron oxide or silica do not help. However, the addition of starch granules to the above gels greatly enhances their protective abilities. When a load strikes a gelatin gel containing 20% starch, the peak impact force is reduced by 25% when compared to a bare gel without the starch. Correspondingly, the coefficient of restitution (COR) is also lowered by the presence of starch (i.e., a ball bounces less on a starch-bearing gel). We correlate the impact-absorbing effects of starch granules to their ability to shear-thicken water. When starch granules are gelatinized by heat, they no longer give rise to shear-thickening, and in turn, their protective ability in a gel is also eliminated. Our research can guide the rational design of protective coatings or armor for fragile objects, which could be applied in the sports, defense, and consumer sectors.

Fumed Silica-Based Suspensions for Shear Thickening Applications: A Full-Scale Rheological Study

Understanding shear thickening fluids (STFs) is critically important in a broad spectrum of fields ranging from biology to military. STFs are referred to the suspension of solid particles in an inert carrier liquid. Customizing the thickening behavior is vital for obtaining desired properties. Hence, comprehending shear thickening mechanisms is necessary to fully understand the factors affecting the shear thickening response of the STFs. Herein, we systematically investigate the effects of a wide range of parameters, from inherent properties of the constituents, including size and surface chemistry of the suspended particles, to practical conditions such as temperature and shear history, on the shear thickening behavior of fumed silica nanoparticles (NPs)-based suspensions in a polyethylene glycol (PEG) medium. Accordingly, increasing the hydrophobicity of the silica NPs or decreasing the NP size transforms the suspensions from sol to gel. The sol systems exhibit a strong shear thickening response, while shear thinning behavior is prominent in the strong gel systems. Hybridization of different silica NPs is also leveraged to tune the shear thickening behavior. In addition, we showcase the decisive role of operating temperature or shear history on the shear thickening behavior of suspensions. For instance, in terms of the shear history, above a critical value of preshear, the shear thickening behavior occurs at lower shear rates for STFs containing hydrophilic NPs. It is believed that the provided insights in this study can pave the way for developing advanced STFs with prescribed features.

New Type of Dynamically "Solid-Liquid" Interconvertible Electrolyte for High-Rate Zn Metal Battery

The practical application of aqueous high-rate Zn metal battery (ZMB) is limited due to accelerated dendrite formation at high current densities. It is urgent to find an electrolyte, which could not only be mechanically stiff to clamp down dendrites but also not sacrifice ionic conductivity and interfacial compatibility. Herein, a new type of dynamically "solid-liquid" interconvertible electrolyte based on non-Newtonian fluid (NNFE) is proposed. Liquidity characteristic of NNFE is favorable for electrochemical kinetics and interfacial compatibility. Furthermore, in an area with high current rate NNFE would respond and mechanically stiffen to dissuade localized increase in Zn dendrite growth. Even at a current density of 50 mA cm^-2, NNFE enables reversible and stable operation of a Zn symmetrical cell over 20 000 cycles. For Zn//Na₅V₁₂O₃₂ (NVO) full cell, the NNFE also realizes lengthy cycling for 5000 periods at 5 A g^-1. This research opens up new inspirations to high-rate Zn metal even other metal batteries.

Functional Hollow Ceramic Microsphere/Flexible Polyurethane Foam Composites with a Cell Structure: Mechanical Property and Sound Absorptivity

Noise pollution is the primary environmental issue that is increasingly deteriorated with the progress of modern industry and transportation; hence, the purpose of this study is to create flexible PU foam with mechanical properties and sound absorption. In this study, hollow ceramic microsphere (HCM) is used as the filler of polyurethane (PU) foam for mechanical reinforcement. The sound absorption efficacy of PU pores and the hollow attribute of HCM contribute to a synergistic sound absorption effect. HCM-filled PU foam is evaluated in terms of surface characteristic, mechanical properties, and sound absorption as related to the HCM content, determining the optimal functional flexible PU foam. The test results indicate that the presence of HCM strengthens the stability of the cell structure significantly. In addition, the synergistic effect can be proven by a 2.24 times greater mechanical strength and better sound absorption. Specifically, with more HCM, the flexible PU foam exhibits significantly improved sound absorption in high frequencies, suggesting that this study successfully generates functional PU foam with high mechanical properties and high sound absorption.

Shape-Stable Composites of Electrospun Nonwoven Mats and Shear-Thickening Fluids

To improve the flexibility of the fabric stacks used in protective clothing, shear-thickening fluids (STFs) have previously been incorporated into woven microfiber fabrics to enhance their impact resistance. However, the microfiber-STF composites can exhibit loss of the STF from the composite over time due to the large interstitial spaces between fibers, resulting in limited long-term shape stability. In this study, nonwoven mats of electrospun ultrafine fibers (UFFs) were used in place of woven microfiber fabrics to improve the STF retention within the fiber-STF composites by taking advantage of high specific surface area, small pore size, and large capillary force. The UFF-STF composite, comprising an electrospun polyamide (PA 6,6) UFF mat and a fumed silica (FS) STF, exhibited excellent shape stability with high breakthrough pressure and improved STF retention compared to composites based on conventional microfiber fabrics. The mechanical response of the composite is shown to depend on the rate of deformation. At strain rates lower than the shear-thickening threshold of the STF, the introduction of STF resulted in no stiffening or strengthening of fiber mats, allowing the composite to remain flexible. At high deformation rates above the onset of shear thickening, the incorporation of STF improved both the elasticity and the viscosity of the material. In addition, the shape stability and the mechanical properties of the composite were influenced by the STF viscosity and the UFF morphology. STF with high particle loading and UFF with small fiber diameter resulted in a more pronounced enhancement to membrane performance.

Rheological and Technological Aspects in Designing the Properties of Shear Thickening Fluids

This work focuses on shear thickening fluids (STFs) as ceramic-polymer composites with outstanding protective properties. The investigation aims to determine the influence of raw material parameters on the functional properties of STFs. The following analyses were used to characterize both the raw materials and the STFs: scanning electron microscopy, dynamic light scattering, matrix-assisted laser desorption/ionization time-of-flight, chemical sorption analysis, rheological analysis, and kinetic energy dissipation tests. It was confirmed that the morphology of the solid particles plays a key role in designing the rheological and protective properties of STFs. In the case of irregular silica, shear thickening properties can be obtained from a solid content of 12.5 vol.%. For spherical silica, the limit for achieving shear thickening behavior is 40 vol.%. The viscosity curve analysis allowed for the introduction of a new parameter defining the functional properties of STFs: the technological critical shear rate. The ability of STFs to dissipate kinetic energy was determined using a unique device that allows pure fluids to be tested without prior encapsulation. Because of this, it was possible to observe even slight differences in the protective properties between different STFs, which has not been possible so far. During tests with an energy of 50 J, the dissipation factor was over 96%.

Preparation and Ballistic Performance of a Multi-Layer Armor System Composed of Kevlar/Polyurea Composites and Shear Thickening Fluid (STF)-Filled Paper Honeycomb Panels

In this study, the ballistic performance of armors composed of a polyurea elastomer/Kevlar fabric composite and a shear thickening fluid (STF) structure was investigated. The polyurea used was a reaction product of aromatic diphenylmethane isocyanate (A agent) and amine-terminated polyether resin (B agent). The A and B agents were diluted, mixed and brushed onto Kevlar fabric. After the reaction of A and B agents was complete, the polyurea/Kevlar composite was formed. STF structure was prepared through pouring the STF into a honeycomb paper panel. The ballistic tests were conducted with reference to NIJ 0101.06 Ballistic Test Specification Class II and Class IIIA, using 9 mm FMJ and 44 magnum bullets. The ballistic test results reveal that polyurea/Kevlar fabric composites offer better impact resistance than conventional Kevlar fabrics and a 2 mm STF structure could replace approximately 10 layers of Kevlar in a ballistic resistant layer. Our results also showed that a high-strength composite laminate using the best polyurea/Kevlar plates combined with the STF structure was more than 17% lighter and thinner than the conventional Kevlar laminate, indicating that the high-strength protective material developed in this study is superior to the traditional protective materials.

Shear stress dependence of force networks in 3D dense suspensions

The geometric organization and force networks of 3D dense suspensions that exhibit both shear thinning and thickening have been examined as a function of varying strength of interparticle attractive interactions using lubrication flow discrete element simulations. Significant rearrangement of the geometric topology does not occur at either the local or global scale as these systems transition across the shear thinning and shear thickening regimes. In contrast, massive rearrangements in the balance of attractive, lubrication, and contact forces are observed with interesting behavior of network growth and competition. In agreement with prior work, in shear thinning regions the attractive force is dominant, however as the shear thickening region is approached there is growth of lubrication forces. Lubrication forces oppose the attraction forces, but as viscosity continues to increase under increasing shear stress, the lubrication forces are dominated by contact forces that also resist attraction. Contact forces are the dominant interactions during shear thickening and are an order of magnitude higher than their values in the shear-thinning regime. At high attractive interaction strength, contact networks can form even under shear thinning conditions, however high shear stress is still required before contact networks become the driving mechanism of shear thickening. Analysis of the contact force network during shear thickening generally indicates a uniformly spreading network that rapidly forms across empty domains; however the growth patterns exhibit structure that is significantly dependent upon the strength of interparticle interactions, indicating subtle variations in the mechanism of shear thickening.

Machine learning of lubrication correction based on GPR for the coupled DPD-DEM simulation of colloidal suspensions

Hydrodynamic interactions have a major impact on the suspension properties, but they are absent in atomic and molecular fluids due to a lack of intervening medium at close range. To reproduce the correct hydrodynamic interactions, lubrication correction is essential to compensate the missing short-range hydrodynamics from the fluids. However, lubrication correction requires many simulations in particle-based simulations of colloidal suspensions. To address the problem, we employ an active learning strategy based on Gaussian process regression (GPR) for normal and tangential lubrication corrections to significantly reduce the number of necessary simulations and apply the correction to the coupled multiscale simulation of monodisperse hard-sphere colloidal suspensions. In particular, a single-particle dissipative particle dynamics (DPD) model with parameter correction is used to describe the solvent-solvent and colloid-solvent interactions, and a discrete element method (DEM) model to depict the colloid-colloid frictional contacts. The lubrication correction results demonstrate that only six and four independent simulations (observation points for GPR training) are required to achieve accurate normal and tangential lubrication corrections, respectively. To validate the machine learning of lubrication correction based on GPR, we investigate the self-diffusion coefficients of colloids, suspension rheology and microstructure using the coupled DPD-DEM model with GPR lubrication correction. Our simulation results show that the machine learning of lubrication correction based on GPR is effective and the lubrication corrected DPD-DEM model is indeed capable of accurately capturing hydrodynamic interactions and correctly reproducing dynamical and rheological properties of colloidal suspensions. Moreover, the machine learning of lubrication correction based on GPR is not limited to the coupled DPD-DEM simulation of colloidal suspensions presented here, but can be easily applied to other particle-based simulations of particulate suspensions.

Abuse-Tolerant Electrolytes for Lithium-Ion Batteries

Safety issues currently limit the development of advanced lithium-ion batteries (LIBs) and this is exacerbated when they are misused or abused. The addition of small amounts of fillers or additives into common liquid electrolytes can greatly improve resistance to abuse without impairing electrochemical performance. This review discusses the recent progress in such abuse-tolerant electrolytes. It covers electrolytes with shear thickening properties for tolerating mechanical abuse, electrolytes with redox shuttle additives for suppressing electrochemical abuse, and electrolytes with flame-retardant additives for resisting thermal abuse. It aims to provide insights into the functioning of such electrolytes and the understanding of electrolyte composition-property relationship. Future perspectives, challenges, and opportunities towards practical applications are also presented.

Functional Kevlar-Based Triboelectric Nanogenerator with Impact Energy-Harvesting Property for Power Source and Personal Safeguard

A novel shock-resistant, self-generating triboelectric nanogenerator (SS-TENG) with high-speed impact energy-harvesting and safeguarding properties was developed by assembling Kevlar fiber and conductive shear-stiffening gel. The SS-TENG with energy-harvesting property generated a maximum power density of 5.3 mW/m² with a voltage of 13.1 V under oscillator compression and could light up light-emitting diode arrays. Owing to the energy absorption effect, the as-designed SS-TENG could dissipate impact forces from 2880 to 1460 N, showing anti-impact performance under the drop hammer impact. It also sensed the loading forces by outputting 36.4 V. Functionalized as a self-powered sensor, SS-TENG monitored various human movements and provided protection from hammer impact. Interestingly, a wearable sole array with high sensitivity and a fast response could distinguish toe in/out motions. More importantly, this functional SS-TENG presented excellent anti-impact behavior, which dissipated 94% of kinetic energy under bullet-shooting excitation. It also gathered high speed ballistic energy, which outputted a maximum power density of 3 mW/m². To this end, this SS-TENG with a protection effect and the ability to harvest various impact energy showed promising applications in new power sources, intelligent wearable systems, and safeguard areas.

Shear Thickening Fluids Comparative Analysis Composed of Silica Nanoparticles in Polyethylene Glycol and Starch in Water

Shear thickening fluid (STF) occurs in dispersions of highly condensed colloid particles and is categorized as a non-Newtonian fluid whose viscosity increases under shear loading which makes them beneficial in protective and impact resistance applications. The aim of this study is to synthesis two different STFs and characterize their microstructural properties to provide a data base for comparing the final macrobehavior of the two fluids under mechanical testing. Therefore, fumed silica and polyethylene glycol STF and starch with water STF-based dispersions were prepared. The particle size, zeta potential, SEM micrographs, and rheological analysis were performed for each type of STF. The effect of filler concentration was observed by using 10–30 weight% filling material. The rheological properties of STFs show higher viscosity measurements at same shear rates for starch/water STF than silica/PEG with maximum viscosity reaching 523.6 Pa s and 178.9 Pa s, respectively. Larger starch particle size over silica recorded as 303.7 nm and 16.49 nm, respectively, and zeta potential analysis recorded particle electrostatic charges as 22.6 mV and 12.8 mV, respectively, leading to more dispersion stability and obvious thickening effect at higher particle concentration leading to greater jump in viscosity at sudden shear rate. The results indicate the capability of trying more protective applications with more flexibility and less thickness when STF is implemented and a good database for the fluids to choose from according to their behavior.

Bioinspired hierarchical impact tolerant materials

The quest for new light-weight materials with superior mechanical properties is a goal of materials scientists and engineers worldwide. A promising route in this pursuit is drawing inspiration from nature to design and develop materials with enhanced properties. By emulating the graded mineral content and hierarchical structure of fish scales of the Arapaima gigas from the nano to macro scales, we were able to develop bioinspired laminated composites with improved impact resistance. Activated by the addition of nano-particles of Al₂O₃ and nano-layers of TiN to a thermoplastic fiber substrate, new energy dissipation mechanisms operating at the nanoscale enhanced the energy absorption and stiffness of the bioinspired material. Remarkably, the newly developed materials are easily transferred to the industry with minimum associated manufacturing costs.

Rheological Characterization of Pharmaceutical and Cosmetic Formulations for Cutaneous Applications

Rheology, the study of the flow and deformation of matter, can be a daunting subject for scientists new to this field. However, its importance in characterization and optimization of formulations is indisputable. This review intends to provide basic and practical rheological notions in order to better understand the key concepts such as shear stress, shear rate, viscosity, elastic and viscous moduli and phase angle, and learn to distinguish between flow and oscillation experiments. We will explain the different rheological behaviors such as shear thinning, thixotropy or viscoelasticity. Throughout this review, these concepts will be illustrated with examples taken from pharmaceutical and cosmetic formulations. Rheology is a broad subject and this review does not intend to be comprehensive, but rather to be concise and pedagogical.

Biocatalytic Feedback-Controlled Non-Newtonian Fluids

Non-Newtonian fluids are ubiquitous in daily life and industrial applications. Herein, we report an intelligent fluidic system integrating two distinct non-Newtonian rheological properties mediated by an autocatalytic enzyme reaction. Associative polyelectrolytes bearing a small amount of ionic and alkyl groups are engineered: by carefully balancing the charge density and the hydrophobic effect, the polymer solutions demonstrate a unique shear thickening property at low pH while shear thinning at high pH. The urea-urease clock reaction is utilized to program a feedback-induced pH change, leading to a strong upturn of the nonlinear viscoelastic properties. As long as the chemical fuel is supplied, two distinct non-Newtonian states can be achieved with a tunable lifetime span. As a proof of concept, we demonstrate how the physical energy-driven nonequilibrium properties can be manipulated by a chemical-fueled process.

A review of fibrous materials for soft body armour applications

A critical review on the factors affecting the impact resistance and various approaches adopted to enhance the performance of soft body armour materials is presented here.