Superhydrophilic and underwater superoleophobic membranes - A review of synthesis methods

Double-drying 3D lamellar-structured aerogel membrane for efficient oil-water separation and long-lasting antibacterial activity

Conventional oil-water separation membranes are difficult to establish a trade-off between membrane flux and separation efficiency, and often result in serious secondary contamination due to their fouling issue and non-degradability. Herein, a double drying strategy was introduced through a combination of oven-drying and freeze-drying to create a super-wettable and eco-friendly oil-water separating aerogel membrane (TMAdf). Due to the regular nacre-like structures developed in the drying process and the pores formed by freeze-drying, TMAdf aerogel membrane finally develops regularly arranged porous structures. In addition, the aerogel membrane possesses excellent underwater superoleophobicity with a contact angle above 168° and antifouling properties. TMAdf aerogel membrane can effectively separate different kinds of oil-water mixtures and highly emulsified oil-water dispersions under gravity alone, achieving exceptionally high flux (3693 L·m-2·h-1) and efficiency (99 %), while being recyclable. The aerogel membrane also displays stability and universality, making it effective in removing oil droplets from water in corrosive environments such as acids, salts and alkalis. Furthermore, TMAdf aerogel membrane shows long-lasting antibacterial properties (photothermal sterilization up to 6 times) and biodegradability (completely degraded after 50 days in soil). This study presents new ideas and insights for the fabrication of multifunctional membranes for oil-water separation.

Construction of biodegradable superhydrophilic/underwater superoleophobic materials with CNF (cellulose nanofiber) fence-like attached on the surface for efficient oil/water emulsion separation

Superhydrophilic/underwater superoleophobic materials for the separation of oil-water emulsions by filtration have received much attention in order to solve the pollution problem of oil-water emulsion. In this paper, a fence-like structure on the surface of CNF/KGM (Konjac Glucomannan) materials by a simple method using CNF instead of metal nanowires was successfully developed based on the hydrogen bonding of KGM and CNF. The resulted organic CNF/KGM materials surface has outstanding superhydrophilic (WCA = 0°) in air and superoleophobicity (OCA≥151°) in water, which could separate oil-water mixtures with high separation efficiency above 99.14 % under the pressure of the emulsion itself. The material shows good mechanical properties because of the addition of CNF and has outstanding anti-fouling property and reusability. More importantly, the material can be completely biodegraded after buried in soil for 4 weeks since both of KGM and CNF are organic substances. Therefore, it may have a broad application prospect in the separation of oil-water emulsion because of its outstanding separation properties, simply preparation method and biodegradability.

Electrochemical oxidation of concentrated benzyl alcohol to high-purity benzaldehyde via superwetting organic-solid-water interfaces

Organic electrosynthesis in aqueous media is presently hampered by the poor solubility of many organic reactants and thus low purity of liquid products in electrolytes. Using the electrooxidation of benzyl alcohol (BA) as a model reaction, we present a "sandwich-type" organic-solid-water (OSW) system, consisting of BA organic phase, KOH aqueous electrolyte, and porous anodes with Janus-like superwettability. The system allows independent diffusion of BA molecules from the organic phase to electrocatalytic active sites, enabling efficient electrooxidation of high-concentration BA to benzaldehyde (97% Faradaic efficiency at ~180 mA cm-2) with substantially reduced ohmic loss compared to conventional solid-liquid systems. The confined organic-water boundary within the electrode channels suppresses the interdiffusion of molecules and ions into the counterphase, thus preventing the hydration and overoxidation of benzaldehyde during long-term electrocatalysis. As a result, the direct production of high-purity benzaldehyde (91.7%) is achieved in a flow cell, showcasing the effectiveness of electrocatalysis over OSW interfaces for the one-step synthesis of high-purity organic compounds.

The antifouling mechanism and application of bio-inspired superwetting surfaces with effective antifouling performance

With the rapid development of industries, the issue of pollution on Earth has become increasingly severe. This has led to the deterioration of various surfaces, rendering them ineffective for their intended purposes. Examples of such surfaces include oil rigs, seawater intakes, and more. A variety of functional surface techniques have been created to address these issues, including superwetting surfaces, antifouling coatings, nano-polymer composite materials, etc. They primarily exploit the membrane's surface properties and hydration layer to improve the antifouling property. In recent years, biomimetic superwetting surfaces with non-toxic and environmental characteristics have garnered massive attention, greatly aiding in solving the problem of pollution. In this work, a detailed presentation of antifouling superwetting materials was made, including superhydrophobic surface, superhydrophilic surface, and superhydrophilic/underwater superoleophobic surface, along with the antifouling mechanisms. Then, the applications of the superwetting antifouling materials in antifouling domain were addressed in depth.

Robust PVA/GO@MOF membrane with fast photothermal self-cleaning property for oily wastewater purification

The poor mechanical durability and weak fouling resistance of oil/water separation membranes severely restrict their applications in industry. Herein, a robust PVA/GO@MOF membrane with fast photothermal self-cleaning capability was developed through facile chemical crosslinking and suction-filtration strategies. Attributed to the powerful underwater superoleophobicity, the PVA/GO@MOF membrane exhibited extraordinary anti-oil adhesion even for high-viscosity crude oil and continuous crude oil emulsion purification capability with stable flux (1020 L m-2 h-1 bar-1) and exceptional efficiency (> 99.3%) even after 60 min. Most importantly, in comparison to reported photocatalytic self-cleaning oil/water separation membranes, the PVA/GO@MOF membrane can degrade organic contaminants more rapidly with a higher degradation rate (99.9%) in 50 min due to the superior photothermal conversion capacity. The synergistic photothermal and photocatalytic effects significantly enhanced photodegradation efficiency, which created opportunities for in-depth treatment of complex oily wastewater. Besides, the obtained membrane displayed excellent chemical and mechanical durability with underwater oil contact angle (UWOCA) above 150° even in harsh environments, such as corrosive solutions, UV irradiation, ultrasound treatment, abrasion experiment and bending test. Therefore, the developed PVA/GO@MOF membrane with robust durability and fast photocatalytic self-cleaning property is highly expected to purify oily wastewater and degrade organic pollutants.

A facile approach for oil-water separation using superhydrophobic polystyrene-silica coated stainless steel mesh bucket

Inspired by traditional shaduf technology in the irrigation field, we fabricated a superhydrophobic stainless steel mesh bucket by layering polystyrene and SiO2 nanoparticles through a facile dip coating technique for effective oil-water separation. The superhydrophobic steel mesh bucket could effectively lift oil as well as microplastic pollutants from the water surface. The water contact angle of a two-layered polystyrene-silica coating was 158.5° ± 2°, while the oil contact angle was nearly 0°. The oil-water separation performance of superhydrophobic mesh was tested using several kinds of oil. The separation efficiency achieved for low viscous oil was 99.33 %, while 86.66 % efficiency was recorded for high viscous oil. The superhydrophobic mesh showed high durability against mechanical tests including bending, folding, twisting, adhesive tape tearing (25 cycles), and sandpaper abrasion (20 cycles). The mesh presented admirable thermal and chemical durability. The present superhydrophobic steel mesh bucket is a suitable candidate for large-scale application.

A comprehensive review on state-of-the-art antifouling super(wetting and anti-wetting) membranes for oily wastewater treatment

One of the most dangerous types of pollution to the environment is oily wastewater, which is produced from a number of industrial sources and can cause damage to the environment, people, and creatures. To overcome this issue, membrane technology as an advanced method has been considered for treating oily wastewater due to its stability, high removal efficiency, and simplicity in scaling up. Membrane fouling, or the accumulation of oil droplets at or within the membrane pores, compromises the efficiency of membrane separation and water flux. In the last decade, the fabrication of membranes with specific wettability to reduce fouling has received much consideration. The purpose of this article is to offer a literature overview of all fabricated anti-fouling super(wetting and anti-wetting) membranes for applicable membrane processes for the separation of immiscible and emulsified oil/water mixtures. In this review, we first explain membrane fouling and discuss methods for preventing it. Afterwards, in all membrane separation processes, including pressure-driven, gravity-driven, and thermal-driven, membranes based on the form and density of oil are categorized as oil-removing or water-removing with special wettability, and then their wettability modification with different materials is particularly discussed. Finally, the prospect of anti-fouling membrane fabrication in the future is presented.

Fully biobased hydrogel based on chitosan and tannic acid coated cotton fabric for underwater superoleophobicity and efficient oil/water separation

Underwater superoleophobic (UWSO) materials have garnered significant attention in separating oil/water mixtures. But, the majority of these materials are made from non-degradable and non-renewable raw materials, polluting the environment and wasting scarce resources while using them. Against this backdrop, this study aimed to fabricate an environmental-friendly UWSO textile using biobased materials. To achieve this, hydrogel consisting of chitosan (CS) and poly(tannic acid) (PTA) were formed and coated on cotton fabric (CTF) via dip-coating followed by oxidative polymerization. CS&PTA hydrogel endowed the CTF with a rough surface and high surface energy, leading to an UWSO CTF with an underwater oil contact angle as high as 166.84°. The CS&PTA/CTF had excellent separation capability toward various oil/water mixtures, showing separation efficiency above 99.84 % and water flux higher than 23, 999 L m-2 h-1. Moreover, CS&PTA/CTF possessed excellent mechanical and environmental stability with underwater superoleophobicity unchanged after sandpaper friction, ultrasonication, organic solvents, NaCl (m/v, 30 %) solution, and acid/base solution immersion, due to the strong interaction between the hydrogel and cotton fabric generated by the mussel-inspired adhesion owing to the presence of PTA. The fully biobased UWSO CTF exhibits great promising to be an alternative to traditional superwetting materials for separation of oil/water mixtures.

Migration of surface-associated microbial communities in spaceflight habitats

Astronauts are spending longer periods locked up in ships or stations for scientific and exploration spatial missions. The International Space Station (ISS) has been inhabited continuously for more than 20 years and the duration of space stays by crews could lengthen with the objectives of human presence on the moon and Mars. If the environment of these space habitats is designed for the comfort of astronauts, it is also conducive to other forms of life such as embarked microorganisms. The latter, most often associated with surfaces in the form of biofilm, have been implicated in significant degradation of the functionality of pieces of equipment in space habitats. The most recent research suggests that microgravity could increase the persistence, resistance and virulence of pathogenic microorganisms detected in these communities, endangering the health of astronauts and potentially jeopardizing long-duration manned missions. In this review, we describe the mechanisms and dynamics of installation and propagation of these microbial communities associated with surfaces (spatial migration), as well as long-term processes of adaptation and evolution in these extreme environments (phenotypic and genetic migration), with special reference to human health. We also discuss the means of control envisaged to allow a lasting cohabitation between these vibrant microscopic passengers and the astronauts.

Superhydrophilic Poly(2-hydroxyethyl methacrylate) Hydrogel with Nanosilica Covalent Coating: A Promising Contact Lens Material for Resisting Tear Protein Deposition and Bacterial Adhesion

Tear protein deposition and bacterial adhesion are the main drawbacks of the hydrogel contact lens. In this study, we developed a novel superhydrophilic poly(2-hydroxyethyl methacrylate) (NSCC-pHEMA) hydrogel with nanosilica covalent coating by the combination of colloidal silica immersion and dehydration treatment. The infrared spectroscopy and energy dispersive X-ray spectroscopy analyses confirmed the successful formation of Si-O covalent bonding between nanosilica and pHEMA hydrogel. This coating was highly stable against powerful sonication or long-term shaking immersion treatment. Among various NSCC-pHEMA hydrogels with different colloidal silica concentrations, the 7%NSCC-pHEMA hydrogel generated a superhydrophilic micro wrinkle surface with a root-mean-square roughness of 43.10 nm, which dramatically reduced the deposition of lysozyme and bovine serum albumin by 65% and 57%, respectively, and decreased the adhesion of S. aureus and E. coli by 59% and 66%, respectively, in comparison to the pHEMA hydrogel. However, the nanosilica coating had little effect on the mechanical properties, light transmittance, oxygen permeability, and equilibrium water content of the pHEMA hydrogel. NSCC-pHEMA hydrogels were nontoxic to both mouse fibroblasts (L929) and human immortalized keratinocytes (HaCaT). Thus, the superhydrophilic NSCC-pHEMA hydrogel is a potential contact lens material for resisting tear protein deposition and bacterial adhesion.

Thin continuous membrane coating with high surface energy for comprehensive antifouling seawater distillation

Membrane distillation (MD) has prominent advantages such as treating high-salinity wastewater with a low-grade thermal energy, high salt rejection, and zero discharge. However, organic fouling and mineral scaling are two major challenges for hydrophobic MD membranes when used for practical applications. Commonly, improving organic fouling- and mineral scaling-resistance require oppositely enhanced wetting properties of membrane, thus is difficult to simultaneously realize dual resistance with one membrane. Here, we proposed to use underwater thermodynamically stable high-surface-energy coating to modify the hydrophobic membrane with Janus structures comprising different surface energy. The underlayered structure meets the hydrophobicity requirements of the MD membrane, while the coating layer realizes dual resistance to organic and inorganic foulants. Theoretical analysis and experimental proof reveal that the membrane with the high-surface-energy coating layer outperforms the pristine one with approximately 10 times of longevity. This strategy provides a new way for the use of high-surface-energy materials in versatilely fouling-resistant MD process.

Constructing a composite microfiltration carbon membrane by TiO2 and Fe2O3 for efficient separation of oil-water emulsions

Membrane-based separation technology has attracted enormous attention for oil/water emulsion treatment. Here, composite microfiltration carbon membranes (MCMs) were prepared from the precursor of phenolic resin doping with TiO2 and Fe2O3 via the processes of stereotype and pyrolysis. The functional groups, thermal stability, porous structure, microstructure, morphology, and hydrophilicity of the membrane samples were analyzed by Fourier-transform infrared spectroscopy, thermogravimetric analysis, bubble pressure method, X-ray diffraction, scanning electron microscope, and water contact angle, respectively. The effect of dopant amount on the separation performance of MCMs was investigated. The results show that a mixed matrix system is constructed by TiO2 and Fe2O3 in MCMs, which is beneficial for further optimizing the pore size, porosity, and hydrophilicity of MCMs for oily wastewater treatment by varying the dopant amount. The maximum oil rejections are achieved at 98.9% and 99.6% for MCMs with a dopant content of TiO2 and Fe2O3 at 25%, respectively. In brief, this study offers an attractive strategy for improving the separation performance of MCMs for oily wastewater.

Robust self-cleaning membrane with superhydrophilicity and underwater superoleophobicity for oil-in-water separation

The discharge of oily wastewater has increased dramatically and will bring serious environmental problems. In this work, a self-cleaning and anti-fouling g-C₃N₄/TiO₂/PVDF composite membrane was fabricated via the layer-by-layer approach. The surface of as-prepared composite membrane displayed a superhydrophilic and underwater superoleophobic behavior under irradiation with visible light. Also, upon irradiation with visible light, the fabricated g-C₃N₄/TiO₂/PVDF composite membrane displayed enhanced permeation flux and improved oil removal efficiency as a result of the generation of hydroxyl free radicals during the photocatalytic filtration process. Significantly, irradiation with visible light remarkably improved reusability of the composite membrane by initiating photocatalytic decomposition of deposited oil foulants, which enabled removal of over 99.75% of oils, thus reaching a nearly 100% flux recovery ratio. Furthermore, the g-C₃N₄/TiO₂/PVDF composite membrane exhibited great anti-fouling behavior in photocatalysis-assisted filtration. The mechanistic study revealed that underwater superhydrophobicity and the generation of free hydroxyl radicals jointly contributed to membrane anti-fouling. The greatest advantages of this g-C₃N₄/TiO₂/PVDF composite membrane are that not only does it degrades the oil pollutants, but it also makes the membrane less vulnerable to fouling.

Clay-Coated Meshes with Superhydrophilicity and Underwater Superoleophobicity for Highly Efficient Oil/Water Separation

A novel clay-coated mesh was fabricated via a simple brush-coating method without the use of special equipment, chemical reagents, and complex chemical reactions and operation processes. Possessing superhydrophilicity and underwater superoleophobicity, the clay-coated mesh can be used for efficiently separating various light oil/water mixtures. The clay-coated mesh also exhibits excellent reusability, maintaining a high separation efficiency of 99.4% after 30 repeated separations of the kerosene/water mixture.

Review on Hydrophobic Thin Films Prepared Using Magnetron Sputtering Deposition

Hydrophobic thin films have gained significant attention due to their broad applications in self-cleaning, anti-corrosion, anti-icing, medicine, oil-water separation, and other fields. The target hydrophobic materials can be deposited onto various surfaces thanks to the scalable and highly reproducible nature of magnetron sputtering, which is comprehensively overviewed in this review. While alternative preparation methods have been extensively analyzed, a systematic understanding of hydrophobic thin films fabricated using magnetron sputtering deposition is still absent. After outlining the fundamental mechanism of hydrophobicity, this review briefly summarizes three types of sputtering-deposited thin films that originate from oxides, polytetrafluoroethylene (PTFE), and diamond-like carbon (DLC), respectively, primarily focusing on the recent advances in their preparation, characteristics, and applications. Finally, the future applications, current challenges, and development of hydrophobic thin films are discussed, and a brief perspective on future research directions is provided.

Advanced stimuli-responsive membranes for smart separation

Membranes have been extensively studied and applied in various fields owing to their high energy efficiency and small environmental impact. Further conferring membranes with stimuli responsiveness can allow them to dynamically tune their pore structure and/or surface properties for efficient separation performance. This review summarizes and discusses important developments and achievements in stimuli-responsive membranes. The most commonly utilized stimuli, including light, pH, temperature, ions, and electric and magnetic fields, are discussed in detail. Special attention is given to stimuli-responsive control of membrane pore structure (pore size and porosity/connectivity) and surface properties (wettability, surface topology, and surface charge), from the perspective of determining the appropriate membrane properties and microstructures. This review also focuses on strategies to prepare stimuli-responsive membranes, including blending, casting, polymerization, self-assembly, and electrospinning. Smart applications for separations are also reviewed as well as a discussion of remaining challenges and future prospects in this exciting field. This review offers critical insights for the membrane and broader materials science communities regarding the on-demand and dynamic control of membrane structures and properties. We hope that this review will inspire the design of novel stimuli-responsive membranes to promote sustainable development and make progress toward commercialization.

Constructing a highly tough, durable, and renewable flexible filter by epitaxial growth of a glass fiber fabric for high flux and superefficient oil-water separation

The separation and purification of complex and stable stubborn oily sewage is extremely challenging. To respond to this challenge, we developed a powerful flexible filter with ultrahigh strength, durability, flux, separation efficiency, and a multiobjective separation function based on a universal epitaxial growth process of glass fiber fabric (Gf). The underwater oil contact angle (UOCA) of the silicate@Gf (MgSi@Gf) filter is 156.3°, so it can achieve both an ultrahigh permeation flux (5632.7 L·m^-2·h^-1) and oil-water separation efficiency (99.5%) under gravity (≈ 1 kPa) in purifying surfactant-stabilized emulsions, actual industrial oily sewage and mechanical cold rolling emulsions. The filter with a high tensile strength (66.5 MPa) and oil invasion pressure (4626 Pa) can withstand the impact of much sewage or intense water flow. The filter can tolerate extreme conditions and can maintain high separation performance in acid or alkaline (pH 1-13), high or low temperature (100 °C, 200 °C, -18 °C) conditions or natural salty waters such as seawater. The filter can remove methylene blue (MB) dye (99.8%) by filtration, and can be repeatedly and easily reconstructed (renewable advantage). The filter shows great potential for efficiently eliminating the hazards of contaminants in actual oily sewage and thus protect human health.

Efficient oily wastewater treatment by a novel electroflotation-membrane separation system consisting a Ni-Cu-P membrane prepared by electroless nickel plating

Electroflotation-membrane separation system with a conductive membrane has recently emerged as a promising technology for oily wastewater treatment. However, the conductive membrane prepared by electroless plating often suffers the problems of low stability and high activation cost. To solve these problems, this work proposed a new strategy regarding surface metallization of polymeric membrane by surface nickel-catalyzed electroless nickel plating of nickel‑copper‑phosphorus alloys for the first time. It was found that, addition of copper source remarkably enhanced the membranes' hydrophilicity, corrosion resistance and fouling resistance. The Ni-Cu-P membrane had an underwater oil contact angle of up to 140°, and simultaneously possessed rejection rate > 98 % with rather high flux of 65,663.0 L·m^-2·h^-1 and excellent cycling stability when separating n-hexane/water mixtures under gravity drive. The permeability is higher than the state-of-the-art membranes for oil/water separation. The Ni-Cu-P membrane as the cathode can be assembled into an electroflotation-membrane separation system, allowing to separate oil-in-water emulsion with 99 % rejection. Meanwhile, the applied electric field significantly improved membrane flux and fouling resistance (flux recovery up to 91 %) when separate kaolin suspensions. Polarization curve and Nyquist curve analysis further confirmed that addition of Cu element obviously enhanced corrosion resistance of the Ni modified membrane. This work provided a novel strategy to make up high-efficiency membranes for oily wastewater treatment.

Oil/Water Mixtures and Emulsions Separation Methods-An Overview

Catastrophic oil spill accidents, oily industrial wastewater, and other types of uncontrolled release of oils into the environment are major global issues since they threaten marine ecosystems and lead to a big economic impact. It can also affect the public health of communities near the polluted area. This review addresses the different types of oil collecting methods. The focus of this work will be on the different approaches to materials and technologies for oil/water separation, with a special focus on water/oil emulsion separation. Emulsified oil/water mixtures are extremely stable dispersions being, therefore, more difficult to separate as the size of the droplets in the emulsion decreases. Oil-absorbent materials, such as sponges, foams, nanoparticles, and aerogels, can be adjusted to have both hydrophobic and oleophilic wettability while displaying a porous structure. This can be advantageous for targeting oil spills in large-scale environmental and catastrophic sets since these materials can easily absorb oil. Oil adsorbent materials, for example, meshes, textiles, membranes, and clays, involve the capture of the oily material to the surface of the adsorbent material, additionally attracting more attention than other technologies by being low-cost and easy to manufacture.

Anisotropic cellulose nanocrystalline sponge sheets with ultrahigh water fluxes and oil/water selectivity

Oily sewage caused by oil spill accidents has become a severe problem in the last decades. Hence, two-dimensional sheet-like filter materials for oil/water separation have received widespread attention. Porous sponge materials were developed using cellulose nanocrystals (CNCs) as raw materials. They are environmentally friendly and easy to prepare, with high flux and separation efficiency. The 1,2,3,4-butane tetracarboxylic acid cross-linked anisotropic cellulose nanocrystalline sponge sheet (B-CNC) exhibited ultrahigh water fluxes driven by gravity alone, depending on the aligned structure of channels and the rigidity of CNCs. Meanwhile, the sponge gained superhydrophilic/underwater superhydrophobic wettability with an underwater oil contact angle of up to 165.7° due to its ordered micro/nanoscale structure. B-CNC sheets displayed high oil/water selectivity without additional material doping or chemical modification. For oil/water mixtures, high separation fluxes of approximately 100,000 L·m^-2·h^-1 and separation efficiencies of up to 99.99 % were obtained. For a Tween 80-stabilized toluene-in-water emulsion, the flux reached >50,000 L·m^-2·h^-1, and the separation efficiency was above 99.7 %. B-CNC sponge sheets showed significantly higher fluxes and separation efficiencies than other bio-based two-dimensional materials. This research provides a facile and straightforward fabrication method of environmental-friendly B-CNC sponges for rapid, selective oil/water separation.

Stainless Steel Screen Modified with Renatured Xerogel for Efficient and Highly Stable Oil/Water Separation via Gravity

The application of hydrogel coatings to surface-modified metallic materials has gained considerable attention in engineering practice such as water-oil separation. However, the low coating adhesion and poor coating stability restrict its application. In this study, to obtain special wettability and durable filter materials, polyacrylamide (PAM)/sodium alginate (SA) xerogel particles were first prepared and adhered to a stainless steel screen by using an epoxy resin as a linker. Subsequently, the xerogel particles of the screen rehydrates in water to form a PAM-SA double-network hydrogel. The results show that the screen modified by PAM-SA xerogel of 20-30 μm particle size and a linker concentration of 0.1 g/mL resulted in a chimeric structure and subsequently transformed a uniform double-network hydrogel coating in water. According to the experimental results, the rough hydrogel coating exhibits superhydrophilicity and superoleophobicity under water; in particular, it has excellent wear resistance as well as physical and chemical stability. Under gravity-driven action, the PAM-SA-modified screen demonstrates high separation efficiency values of up to 99% in separating a wide range of oil/water mixtures and maintaining a water flux of (2-6) × 10⁴ L·m^-2·h^-1. There was no significant reduction in efficiency of separation and water flux after 10 cycles, indicating that the PAM-SA-modified screen is capable of offering outstanding separation performance and durability. Moreover, the hydrogel-modified screen demonstrated corrosion and swelling resistance in some extreme environments, paving a way for practical applications in water treatment. The novel hydrogel-coating-modified screen with ease of preparation holds great promise for oil/water separation and other engineering applications.

Zero-Material Cost Production of Soil-Coated Fabrics with Underwater Superoleophobicity for Antifouling Oil/Water Separation

Soil-coated fabrics were fabricated by scrape-coating of soil slurry onto cotton fabrics. The raw materials, soil, and cotton fabrics were, respectively, obtained from farmland and waste bed sheets, making the method a zero-material cost way to produce superwetting membrane. The superhydrophilic/underwater superoleophobic soil-coated fabrics exhibit high efficiency (>99%), ultra-high flux (~45,000 L m^-2 h^-1), and excellent antifouling behavior for separating water from various oils driven by gravity. The simple fabrication and superior performance suggest that the soil-coated fabric could be a promising candidate as a filtration membrane for practical applications in industrial oily wastewater and oil spill treatments.

Constructing a Hierarchical Hydrophilic Crosslink Network on the Surface of a Polyvinylidene Fluoride Membrane for Efficient Oil/Water Emulsion Separation

Oil/water mixtures from industrial and domestic wastewater adversely affect the environment and human beings. In this context, the development of a facile and improved separation method is crucial. Herein, dopamine was used as a bioadhesive to bind tea polyphenol (TP) onto the surface of a polyvinylidene fluoride (PVDF) membrane to form the first hydrophilic polymer network. Sodium periodate (NaIO₄) is considered an oxidising agent for triggering self-polymerisation and can be used to introduce hydrophilic groups via surface manipulation to form the second hydrophilic network. In contrast to the individual polydopamine (PDA) and TP/NaIO₄ composite coatings for a hydrophobic PVDF microfiltration membrane, a combination of PDA, TP, and NaIO₄ has achieved the most facile treatment process for transforming the hydrophobic membrane into the hydrophilic state. The hierarchical superhydrophilic network structure with a simultaneous underwater superoleophobic membrane exhibited excellent performance in separating various oil-in-water emulsions, with a high water flux (1530 L.m^-2 h^-1.bar) and improved rejection (98%). The water contact angle of the modified membrane was 0° in 1 s. Moreover, the steady polyphenol coating was applied onto the surface, which endowed the membrane with an adequate antifouling and recovery capability and a robust durability against immersion in an acid, alkali, or salt solution. This facile scale-up method depends on in situ plant-inspired chemistry and has remarkable potential for practical applications.

Directional Self-Transportation of Droplets on Superwetting Wedge-Shaped Surface in Air and Underliquid Environments

The directional self-transportation of droplets has aroused great attention in microfluidic systems. However, most reported surfaces are mainly designed for driving water droplets to move in air, displaying low adaptability in complex environments. This work presents a wedge-shaped surface with multiple superwettability, i.e., superhydrophilicity/superoleophilicity and underwater superoleophobicity/underoil superhydrophobicity, fabricated by electrodeposition of a metal-organic framework on a copper sheet. This surface exhibited excellent performance for driving droplet self-transportation, regardless of the droplet type (water or oil) and environmental media (air or underliquids). In air, the wedge-shaped surface with wedge angle of 9.2° could move droplets of water and dodecane up to 24.5 mm and 17.9 mm, respectively. The movement of water droplet under dodecane, however, dropped from 24.5 mm to 22.1 mm, while the dodecane droplet underwater increased from 17.9 mm to 20.3 mm in moving displacement, indicating the underliquid environment is in favor of manipulation of oil droplets. Furthermore, the droplet convergence, transportation, and separation were achieved on the well-designed multiple wedge tracks in air with a total movement distance up to 60.0 mm. The test of micro-oil droplets collecting under water demonstrated that a sponge with two wedges has 2.1 times the oil droplet collection capacity over that of the sponge only, providing a new strategy for efficient treatment of the micro-oil droplets contaminated water.

Outstanding Separation Performance of Oil-in-Water Emulsions with TiO2/CNT Nanocomposite-Modified PVDF Membranes

Membrane filtration is an effective technique for separating micro- and nano-sized oil droplets from harmful oil-contaminated waters produced by numerous industrial activities. However, significant flux reduction discourages the extensive application of this technology; therefore, developing antifouling membranes is necessary. For this purpose, various titanium dioxide/carbon nanotube (TiO₂/CNT) nanocomposites (containing 1, 2, and 5 wt.% multi-walled CNTs) were used for the modification of polyvinylidene fluoride (PVDF) ultrafilter (250 kDa) membrane surfaces. The effects of surface modifications were compared in relation to the flux, the filtration resistance, the flux recovery ratio, and the purification efficiency. TiO₂/CNT_2% composite modification reduced both irreversible and total filtration resistances the most during the filtration of 100 ppm oil emulsions. The fluxes were approximately 4-7 times higher compared to the unmodified PVDF membrane, depending on the used transmembrane pressure (510, 900, and 1340 L/m²h fluxes were measured at 0.1, 0.2, and 0.3 MPa pressures, respectively). Moreover, the flux recovery ratio (up to 68%) and the purification efficiency (95.1-99.8%) were also significantly higher because of the surface modification, and the beneficial effects were more dominant at higher transmembrane pressures. TiO₂/CNT_2% nanocomposites are promising to be applied to modify membranes used for oil-water separation and achieve outstanding flux, cleanability, and purification efficiency.

Nanofibrous/biopolymeric membrane a sustainable approach to remove organic micropollutants: A review

Aquifers are severely polluted with organic and inorganic pollutants, posing a serious threat to the global ecological system's balance. While various traditional methods are available, the development of innovative methods for effluent treatment and reuse is critical. Polymers have recently been widely used in a variety of industry sectors due to their unique properties. Biopolymers are a biodegradable material that is also a viable alternative to synthetic polymers. Biopolymers are preferably obtained from cellulose and carrageenan molecules from various biological sources. While compared with conventional non-biodegradable polymeric materials, the biopolymer possesses unique characteristics such as renewability, cost-effectiveness, biodegradability, and biocompatibility. The improvements towards the biopolymeric (natural) membranes have also been thoroughly discussed. The use of nanofillers to stabilise and improve the effectiveness of biopolymeric membranes in the elimination of organic pollutants is one of the most recent developments. This was discovered that the majority of biopolymeric membranes technology consolidated on organic pollutants. More research should be directed toward against emerging organic/persistent organic pollutants (POP) and micropollutants. Furthermore, processes for regenerating and reusing utilized biopolymer-based carbon - based materials are emphasized.

A biomimetic structured bio-based flame retardant coating on flexible polyurethane foam with low smoke release and antibacterial ability

Flexible polyurethane foam (FPUF) is widely used in our life, but it is inherent flammable. The demand for environmental-friendly multi-functional FPUF has been increasing rapidly in the last decade. In this work, a novel bio-based flame retardant coating was constructed by chemically reacting sodium alginate (OSA) and polydopamine (PDA) on the FPUF, followed by depositing nanorod-like β-FeOOH molecules through complexation reaction to form a biomimetic structure. The limiting oxygen index of the coated FPUF samples reached 25.5%. The peak heat release rate was reduced by 45.0%, and the smoke density of the coated sample was decreased by 69.1% compared to that of the control FPUF sample. It was proposed that the OSA-PDA-β-FeOOH decomposed during combustion to promote the formation of compact crosslinked char and released inert gases to dilute the combustible gases, and the β-FeOOH transferred to Fe₂O₃ to settled the smoke particles reducing the smoke release. Furthermore, the coating with shark skin like structure endowed FPUF antibacterial ability because of its good superoleophobicity underwater. This work provided a novel strategy to construct a biomimetic multifunctional coating on the FPUF.

Pickering Emulsion-Templated Nanocomposite Membranes for Excellent Demulsification and Oil-Water Separation

A worldwide steady increase in oily wastewater, due to oil spillage and various industrial discharges, requires immediate efforts toward development of an effective strategy and materials to preserve the natural water bodies. Designing a superwettable fibrous membrane of robust structure and anti-fouling property for efficient separation of oil-water mixtures and emulsions is therefore highly demanding. The electrospun fibrous membrane, which possesses porosity and flexibility and properties including superwettability and tunable functionality, can be considered as apposite materials for this cause. In this approach, we combined two strategies, viz., Pickering emulsion and near gel resin (nGR) emulsion electrospinning together to produce a fibrous nanocomposite membrane for efficient oil-water separation and demulsification. nGR Pickering emulsions were stabilized using hydrophilic SiO₂ nanoparticles and successfully optimized for fabricating the crosslinked core sheath-structured fibrous membrane. The prepared membrane provided twofold functionality due to the core sheath structure of the fibers. The crosslinked polystyrene core offered high oil adsorption capacity, whereas SiO₂-functionalized crosslinked polyvinyl alcohol sheath provided a rough, superhydrophilic surface with underwater oleophobic behavior to the membrane. The optimized SiO₂-Pickering emulsion-templated nanocomposite membrane demonstrated excellent underwater anti-oil adhesion behavior (UWOCA ∼148°) with efficient oil-water separation capacity of more than 99% and separation flux up to 3346 ± 91 L m^-2 h^-1. The membrane was evaluated against various oil-water emulsions and found to have a superior separation efficiency. Moreover, excellent anti-oil adhesion property provided the intact membrane, where consistent separation performance was achieved up to 10 separation cycles without any loss. The membrane was used for separation of hot oil-water emulsions and showed no structural disintegration or loss in separation performance when exposed to elevated temperatures. The developed nanocomposite membranes could efficiently be used for separation and demulsification, and their applications can be explored in various other fields including selective sorption, catalysis, and storage in future.

High-flux nanofiltration membrane with modified highly dispersed MOF particles as nano filler

The synthesis of optimized thin film nanocomposite (TFN) membrane with no or few defects is an efficacious method which can improve nanofiltration performance. However, poor dispersion of fillers in the organic phase and wrong compatibility between fillers and polymerizate are still a serious problem. In this study, the particle size of metal organic framework (MOF), aluminum-based metal-organic frameworks (CAU-1) was modulated and for the first time, dodecyl aldehyde was used to modify the surface hydrophobicity of CAU-1, which improved the dispersibility and inhibited the aggregation in the trimesoyl chloride (TMC)/n-hexane solution; later CAU-1 and modified CAU-1 were incorporated into the polyamide (PA) selective layer to synthesize TFN membrane by interfacial polymerization (IP). The particle size modulation and modification of the CAU-1 were demonstrated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) characterization. The characterization showed that PA selective layer was synthesized on the top layer of polysulfone (PSF) substrate. The pure water flux of the TFN membrane was increased to 79.89 ± 1.24 L·m^-2·h^-1·bar^-1 compared to the original thin film composite (TFC) membrane, which was due to the polymerization of 100 nm modified CAU-1 on the PA layer to form a new water molecular channel, thus increasing the water flux by about 70%.

Bio-Inspired Eco-Friendly Superhydrophilic/Underwater Superoleophobic Cotton for Oil-Water Separation and Removal of Heavy Metals

Effective integrated methods for oil-water separation and water remediation have signifi-cance in both energy and environment fields. Materials with both superlyophobic and superlyophilic properties toward water and oil have aroused great attention due to their energy-saving and high-efficient advantages in oil-water separation. However, in order to fulfill the superlyophobicity, low surface tension fluorinated components are always being introduced. These constituents are environmentally harmful, which may lead to additional contamination during the separating process. Moreover, the heavy metal ions, which are water-soluble and highly toxic, are always contained in the oil-water mixtures created during industrial production. Therefore, material that is integrated by both capacities of oil-water separation and removal of heavy metal contamination would be of significance in both industrial applications and environmental sustainability. Herein, inspired by the composition and wettability of the shrimp shell, an eco-friendly chitosan-coated (CTS) cotton was developed. The treated cotton exhibits the superhydrophilic/underwater superoleophobic property and is capable of separating both immiscible oil-water mixtures and stabilized oil-in-water emulsions. More significantly, various harmful water-soluble heavy metal ions can also be effectively removed during the separation of emulsions. The developed CTS coated cotton demonstrates an attractive perspective toward oil-water separation and wastewater treatment in various applications.

Cellulose/Poly(vinyl alcohol)/Tannic Acid Porous Cross-Linked Composite Frame Materials with Excellent Oil/Water Separation Performance

Problems such as increasingly serious water pollution attracted widespread concern. The underwater OCAs of the samples became larger with increasing pH and the under-oil WCAs of the samples did not vary regularly with increasing pH. Nanoneedle structures were grown on metal foam by anodization. Cellulose is fixed to the frame by cross-linking with supramolecular binder poly(vinyl alcohol)/tannin. A cellulose/poly(vinyl alcohol)/tannin porous composite framework with special wettability is prepared. This porous composite framework can be used for the continuous separation of oil/water mixtures with high separation efficiency, high throughput, excellent reusability, and mechanical durability. In addition, due to the coating of cellulose and the supramolecular binder, the pore size of the frame is reduced, and the cagelike structure of the porous framework can promote its demulsification effect. Therefore, the cellulose/poly(vinyl alcohol)/tannic acid porous composite frame can also be used for the separation of oil/water emulsions. This porous frame material has broad application prospects in oil spill treatment and sewage purification.

Textured ceramic membranes for desilting and deoiling of produced water in the Permian Basin

Oil production in the Permian Basin gives rise to large volumes of produced water contaminated by silt, emulsified oil, and additives used for enhanced oil recovery. There is intense interest in the design of membrane modules as sustainable alternatives for produced water treatment to enable the reuse of produced water for agricultural applications, injection into aquifers, and redeployment in oil recovery. Here, we report a hierarchically textured cement-based membrane exhibiting orthogonal wettability, specifically, superhydrophilic and underwater superoleophobic characteristics. The in situ formation of ettringite needles accompanied by embedding of glass spheres imbues multiscale texturation to stainless-steel mesh membranes, enabling the separation of silt and oil from produced water at high flux rates (1600 L h⁻¹۰m⁻², at ca. 2.7 bar). Oil concentration is reduced as low as 1 ppb with an overall separation efficiency of 99.7% in single-pass filtration. The membranes show outstanding mechanical resilience and retention of performance across multiple cycles.

•

Multiscale 3D texturation of a metal mesh membrane engenders orthogonal wettability

•

High separation efficiency of ca. 99% was achieved for produced water

•

Oil concentration reduced to ≤1 ppb in a single pass at a high flux rate

•

Desiliting and deoiling demonstrated for real produced water streams

A Superhydrophilic Silicon Surface Enhanced by Multiscale Hierarchical Structures Fabricated by Laser Direct Writing

Many biological surfaces with hierarchical structures exhibit super wetting properties, but a multiscale hierarchical metal surface with superhydrophilic performance is difficult to be fabricated using a simple method. In this work, we report a large area micro/nanotextured superhydrophilic silicon surface fabricated by a laser direct writing technique. The combination of a microscale column structure and randomization-distributed nano-bumps decorated on the column enhances the superhydrophilic properties, with the contact angle reduced substantially from about 46° to 0°, where the droplets are able to spread rapidly within 591 ms. The water wetting orientation can be regulated by controlling the shape of microcolumns on the surface. Moreover, our results show that the fabricated surface with the hierarchical structure has better droplet shape control performance and higher fog collection efficiency compared to a smooth surface. These surfaces have potential applications in heat exchangers, biosensors, cell adhesives, and self-cleaning solar cells.

A versatile "3M" methodology to obtain superhydrophobic PDMS-based materials for antifouling applications

Fouling, including inorganic, organic, bio-, and composite fouling seriously affects our daily life. To reduce these effects, antifouling strategies including fouling resistance, release, and degrading, have been proposed. Superhydrophobicity, the most widely used characteristic for antifouling that relies on surface wettability, can provide surfaces with antifouling abilities owing to its fouling resistance and/or release effects. PDMS shows valuable and wide applications in many fields, and due to the inherent hydrophobicity, superhydrophobicity can be achieved simply by roughening the surface of pure PDMS or its composites. In this review, we propose a versatile "3M" methodology (materials, methods, and morphologies) to guide the fabrication of superhydrophobic PDMS-based materials for antifouling applications. Regarding materials, pure PDMS, PDMS with nanoparticles, and PDMS with other materials were introduced. The available methods are discussed based on the different materials. Materials based on PDMS with nanoparticles (zero-, one-, two-, and three-dimensional nanoparticles) are discussed systematically as typical examples with different morphologies. Carefully selected materials, methods, and morphologies were reviewed in this paper, which is expected to be a helpful reference for future research on superhydrophobic PDMS-based materials for antifouling applications.