Pollutant formation in the pyrolysis and combustion of materials combining biomass and e-waste

Electronic Waste Low-Temperature Processing: An Alternative Thermochemical Pretreatment to Improve Component Separation

The production of electronic waste due to technological development, economic growth and increasing population has been rising fast, pushing for solutions before the environmental pressure achieves unprecedented levels. Recently, it was observed that many extractive metallurgy alternatives had been considered to recover value from this type of waste. Regarding pyrometallurgy, little is known about the low-temperature processing applied before fragmentation and subsequent component separation. Therefore, the present manuscript studies such alternative based on scanning electron microscopy characterization. The sample used in the study was supplied by a local recycling center in Rio de Janeiro, Brazil. The mass loss was constant at around 30% for temperatures higher than 300 °C. Based on this fact, the waste material was then submitted to low-temperature processing at 350 °C followed by attrition disassembling, size classification, and magnetic concentration steps. In the end, this first report of the project shows that 15% of the sample was recovered with metallic components with high economic value, such as Cu, Ni, and Au, indicating that such methods could be an interesting alternative to be explored in the future for the development of alternative electronic waste extraction routes.

Composition of a gas and ash mixture formed during the pyrolysis and combustion of coal-water slurries containing petrochemicals

This paper presents the results of experimental research into the component composition of gases and ash residue from the combustion of a set of high-potential coal-water slurries containing petrochemicals. We have established that the use of slurry fuels provides a decrease in the CO₂, CH₄, SO₂, and NO_x concentrations as compared to those from coal combustion. The content of carbon monoxide and hydrogen in the gas environment from the combustion of slurries is higher due to the intense water evaporation. It is shown that adding biomass allows a further 5-33% reduction in the emissions of nitrogen and sulfur oxides as compared to the coal-water slurry and the composition with added waste turbine oil and a 23-68% decrease as compared to coal (per unit mass of the fuel burnt). The mechanisms and stages of CO₂, SO₂, and NO_x formation are explained with a view to controlling gaseous anthropogenic emissions and ash buildup. The values of the relative environmental performance indicator are calculated for slurry fuels. It is shown to exceed the same indicator of bituminous coal by 28-56%.

A Win-Win Combination to Inhibit Persistent Organic Pollutant Formation via the Co-Incineration of Polyvinyl Chloride E-Waste and Sewage Sludge

Persistent organic pollutant inhibition in the combustion process of polyvinyl chloride (PVC) by prior addition of an inhibitor is currently being studied, reducing the emission of pollutants, and thus reducing the large amount of waste PVC destined for landfill. In this work, the use of sewage sludge (SS) as an alternative to chemical inhibitors to improve the quality emissions of the incineration of polyvinyl chloride waste (PVC e-waste) was studied and optimized. Different combustion runs were carried out at 850 °C in a laboratory tubular reactor, varying both the molar ratio R_i (0.25, 0.50, 0.75) between inhibitors (N + S) and chlorine (Cl) and the oxygen ratio λ (0.15, 0.50) between actual oxygen and stoichiometric oxygen. The emissions of several semivolatile compounds families such as polycyclic aromatic hydrocarbons (PAHs), polychlorobenzenes (ClBzs), and polychlorophenols (ClPhs), with special interest in the emissions of the most toxic compounds, i.e., polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/Fs) and dioxin-like polychlorinated biphenyls (dl-PCBs), were analyzed. A notable decrease in PCDD/F and dl-PCB formation was achieved in most of the experiments, especially for those runs performed under an oxygen-rich atmosphere (λ = 0.50), where the addition of sludge was beneficial with inhibition ratios Ri ≥ 0.25. An inhibition ratio of 0.75 showed the best results with almost a 100% reduction in PCDD/F formation and a 95% reduction in dl-PCB formation.

Pollutant emissions during the pyrolysis and combustion of starch/poly(vinyl alcohol) biodegradable films

The massive use of petroleum-based polymers and their improper waste treatment has brought on significant global environmental problems due to their non-biodegradable nature. Starch/poly(vinyl alcohol) (PVA) bioplastics are suitable substitutes for conventional polymers, such as polyethylene, due to their full biodegradability and excellent mechanical properties. Knowledge of the pollutant emissions during pyrolysis and combustion of starch/PVA films is important because they can arrive at landfills mixed with conventional polymers and be thermally degraded in uncontrolled fires. On the other hand, controlled thermal treatments could result in thermal valorization of the waste. Pyrolysis and combustion experiments were carried out at 650, 750, 850 and 950 °C in a laboratory furnace. The analysis of carbon oxides, light hydrocarbons, and semivolatile compounds, including polycyclic aromatic hydrocarbons (PAHs), is shown. Experiments showed lower pollutant emissions than those found with conventional polymers, such as polyethylene and polyester, in the same equipment. Nevertheless, the pyrolysis run at 950 °C showed the highest light hydrocarbon yield (123013 mg kg^-1), but this is considerably lower than the values found for polyethylene. The main semivolatile compounds (not PAHs) emitted, with maximum yields ranging from 1351 to 4694 mg kg^-1, were benzaldehyde, phenol, indene, and acetophenone. Specifically, the total semivolatile compounds emitted after pyrolysis and combustion of starch/PVA samples represent only 38 and 50%, respectively, of those emitted with polyethylene. Further, the main PAHs were naphthalene, acenaphthylene, and phenanthrene with maximum values of 4694, 2704 and 1496 mg kg^-1, respectively. The PAH yield was considerably higher in experiments with low oxygen content.

Antioxidant alterations link polycyclic aromatic hydrocarbons to blood pressure in children

Exposure to polycyclic aromatic hydrocarbons (PAHs) is associated with changes in blood pressure. However, the association is controversial in different studies, and antioxidants' roles involved in it remain unclear. To investigate the associations among PAH exposure, blood pressure, and antioxidant concentrations, we recruited 403 children (2-7 years old), of which 203 were from Guiyu, an e-waste-recycling area (exposed group), and 200 were from Haojiang, a nearby non-e-waste area (reference group). Levels of blood pressure, plasma vitamin E, serum superoxide dismutase (SOD), serum glutathione peroxidase (GPx), and eight urinary hydroxylated PAHs (OH-PAHs) were measured. Compared with Haojiang children, Guiyu children had higher urinary OH-PAH concentrations but lower systolic pressure, pulse pressure, serum SOD concentration, and serum GPx concentration (all P < 0.05). PAH exposure was associated with lower systolic pressure, pulse pressure, SOD (adjusted β = -0.091, -0.104 and -0.154, respectively, all P < 0.05, in all children), GPx (adjusted β_{∑7LMW-OH-PAHs-T3} = -0.332, only in Haojiang children) and vitamin E (adjusted OR_{∑7LMW-OH-PAHs} = 0.838, 95% CI: 0.706, 0.995, only in Guiyu children). Serum SOD and GPx were associated with higher blood pressure (β_SOD-T2 for diastolic pressure = 0.215 in all children, β_SOD-T3 for systolic pressure = 0.193 in all children, β_SOD-T3 for pulse pressure = 0.281 in high-∑₈OH-PAHs children, β_GPx-T2 = 0.283 and β_GPx-T3 = 0.289 for diastolic pressure in Haojiang children, all P < 0.05). Interactions between PAHs and vitamin E were associated with lower systolic pressure and pulse pressure; simple effects of vitamin E to raise systolic pressure and pulse pressure were only significant in low-∑₈OH-PAHs children. Our results indicate that PAH exposure, especially at high levels, and further antioxidant-decrease are potential risk factors for blood-pressure decrease in children; vascular function of PAH-exposed children may be impaired, manifesting as disordered blood pressure.

Soil and sediment contamination by unsubstituted and methylated polycyclic aromatic hydrocarbons in an informal e-waste recycling area, northern Vietnam: Occurrence, source apportionment, and risk assessment

Improper processing activities of e-waste are potential sources of polycylic aromatic hydrocarbons (PAHs) and their derivatives, however, information about the environmental occurrence and adverse impacts of these toxic substances is still limited for informal e-waste recycling areas in Vietnam and Southeast Asia. In this study, unsubstituted and methylated PAHs were determined in surface soil and river sediment samples collected from a rural village with informal e-waste recycling activities in northern Vietnam. Total levels of PAHs and MePAHs decreased in the order: workshop soil (median 2900; range 870-42,000 ng g^-1) > open burning soil (2400; 840-4200 ng g^-1) > paddy field soil (1200; range 530-6700 ng g^-1) > river sediment samples (750; 370-2500 ng g^-1). About 60% of the soil samples examined in this study were heavily contaminated with PAHs. Fingerprint profiles of PAHs and MePAHs in the soil and sediment samples indicated that these pollutants were mainly released from pyrogenic sources rather than petrogenic sources. The emissions of PAHs and MePAHs in this area were probably attributed to uncontrolled burning of e-waste and agricultural by-products, domestic coal and biomass combustion, and traffic activities. Carcinogenicity and mutagenicity of PAHs in the e-waste workshop soils were significantly higher than those of the field soils; however, the incremental lifetime cancer risk of PAH-contaminated soils in this study ranged from 5.5 × 10^-9 to 4.6 × 10^-6, implying acceptable levels of human health risk. Meanwhile, concentrations of some compounds such as phenanthrene, anthracene, fluoranthene, benz[a]anthracene, and benzo[a]pyrene in several soil samples exceeded the maximum permissible concentrations, indicating the risk of ecotoxicological effects.

Consequence of replacing nitrogen with carbon dioxide as atmosphere on suppressing the formation of polycyclic aromatic hydrocarbons in catalytic pyrolysis of sawdust

This study evaluates the effect of replacement of N₂ with CO₂ as atmosphere in catalytic pyrolysis of waste lignocellulosics with acidic and metal-modified zeolites, respectively, on the 16 EPA priority pollutant polycyclic aromatic hydrocarbons (PAHs) in bio-oils. By coupling solid phase extraction pretreatment with single ion monitoring detection, it is found that the replacement alleviates PAHs in bio-oil concerning synchronously abating the 16 PAHs with low, medium and high molecular weights, and the benzo[a]pyrene equivalent toxicity of bio-oil decreases. Meanwhile, CO₂ decreases the content of small oxygenates, e.g. furans, ketones, acids, and increases phenolics and aromatics affording more stable and valuable bio-oils. Moreover, CO₂ enhances carbon conversion efficiency, especially in combination with Fe-modified zeolite, which presents a synergistic effect. This study indicates the practical application of CO₂ as an atmosphere in catalytic pyrolysis to improve the bio-oil quality by suppressing PAHs formation and adjusting compound constituent.

Co-gasification and co-combustion of industrial solid waste mixtures and their implications on environmental emissions, as an alternative management

The primary sludge produced by the wastewater treatment plant of a pulp and paper mill has high physicochemical heterogeneity, which limits the efficiency of thermochemical methodologies for the final disposal of this residue. As a solution, co-pelletization of the Primary Sludge (PS) with two other principal Industrial Solid Residues (ISRs) of the plant, Coal Boiler Ashes (CBA) and Wood Waste chips (WW), was proposed as a way to valorize the PS for energy use, while reducing dewatering costs. The energy potential was evaluated through a series of thermal co-processing tests of disaggregated and pelletized mixtures. Due to their differing fixed-carbon-to-volatile-material ratios, combining the ISRs resulted in a reduction of up to 45% of the mass of the ISR generated, improving the disposal conditions and achieving a minimum thermal power of 5.0 MJ/Nm³ through gasification. Finally, the environmental implications of the thermal co-processing of the wastes were assessed, finding very low impacts due to pollutant emissions, in accordance with the legal environmental regulations in force in Colombia.

New Models Used to Determine the Dioxins Total Amount and Toxicity (TEQ) in Atmospheric Emissions from Thermal Processes

In order to reduce the calculation effort during the simulation of the emission of polychlorinated dibenzo-p-dioxins and furans (PCDD/F) during municipal solid waste incineration, minimizing the number of simulated components is mandatory. For this purpose, two new multilinear regression models capable of determining the dioxins total amount and toxicity of an atmospheric emission have been adjusted based on previously published ones. The new source of data used (almost 200 PCDD/F analyses) provides a wider range of application to the models, increasing also the diversity of the emission sources, from industrial and laboratory scale thermal processes. Only three of the 17 toxic congeners (1,2,3,6,7,8-HxCDD, 2,3,7,8-TCDF and OCDF), whose formation was found to be linearly independent, were necessary as inputs for the models. All model parameters have been statistically validated and their confidence intervals have been calculated using the Bootstrap method. The resulting coefficients of determination (R2) for the models are 0.9711 ± 0.0056 and 0.9583 ± 0.0085; its root mean square errors (RMSE) are 0.2115 and 0.2424, and its mean absolute errors (MAE) are 0.1541 and 0.1733 respectively.

Emission factors of particulate matter, CO and CO2 in the pyrolytic processing of typical electronic wastes

A self-designed experimental device was employed to simulate the pyrolytic dismantling process of selected electronic wastes (E-wastes), including printed wiring boards (PWBs) and plastic casings. The generated particulate matter (PM) of different particle sizes, carbon monoxide (CO) and carbon dioxide (CO₂) were determined, and the corresponding emission factors (EFs) were estimated. Finer particles with particle sizes of 0.4-2.1 μm accounted for 78.9% and 89.3% of PM emitted by the pyrolytic processing of PWBs and plastic casings, respectively, and the corresponding EFs were 9.68 ± 4.81 and 18.49 ± 7.2 g/kg, respectively. The EFs of CO and CO₂ from PWBs and plastic casings were 55.9 ± 26.9 and 1182 ± 439 g/kg, and 133.6 ± 34.6 and 2827 ± 276 g/kg, respectively. Compared with other emission sources, such as coal, biomass, and traffic exhaust, the EFs of E-wastes were relatively higher, especially for PM. There were significant positive correlations (p < 0.05) of the initial contents of carbon and nitrogen in PWBs with the related EFs of PM, CO, and CO₂, while the correlations for plastic casings were insignificant. The EFs of CO of PWBs were significantly positively correlated with the corresponding EFs of PM and the parent polycyclic aromatic hydrocarbons (PAHs); however, the same result was not observed for plastic casings.

Application of Subcritical Water to Dechlorinate Polyvinyl Chloride Electric Wires

Polyvinyl chloride (PVC) electric wires were subjected to dechlorination in subcritical water at three different temperatures in a high-pressure reactor. About 2.09, 73.08, and 95.96 wt % of chlorine in PVC wires was removed during dechlorination at 200 °C, 250 °C, and 300 °C, respectively. The solid residues were analyzed and characterized by thermogravimetry, at three different heating rates (5 °C, 10 °C, and 20 °C/min) in inert and oxidizing atmosphere. With the purpose of studying the emission of chlorinated pollutants, pyrolysis experiments at 850 °C were also performed in a laboratory-scale reactor with the dechlorinated materials, as well as with the original PVC electric wire. Polycyclic aromatic hydrocarbons (PAH) formation increased, but chlorobenzenes (ClBz) and chlorophenols (ClPh) formation decreased as the temperature of dechlorination increased; naphthalene was the most abundant PAH and monochlorobenzene and monochlorinated phenols (3-+4-) were the most abundant chlorinated compounds.

Effect of Sodium Chloride and Thiourea on Pollutant Formation during Combustion of Plastics

Thermal decomposition of different samples containing a mixture of plastics (polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), and nylon) combined with NaCl and metal oxides (Fe2O3, CuO) was studied under an air atmosphere at 850 °C using a reactor, followed by analysis of the evolved products. Combustion runs were performed to study how the presence of such compounds influences the production of pollutants. Here, we report the analyses of the emissions of the main gases, as well as volatiles and semivolatiles, including polyaromatic hydrocarbons (PAHs), polychlorinated benzenes and phenols, and polybrominated phenols. Results show that the production of chlorinated pollutants did not increase in the presence of NaCl, but the presence of other metals during the decomposition led to the production of a great amount of pollutants. In this regard, the emission of chlorinated phenols increased from 110 to ca. 250 mg/kg when the sample included a small quantity of a transition metal oxide. Additionally, the presence of an inhibitor—thiourea (TUA)—was tested. Results confirm that adding TUA to the sample reduced these emissions to a considerable extent, with the emission of chlorinated phenols amounting to 65 mg/kg.

Effect of chemical pretreatment on pyrolysis of non-metallic fraction recycled from waste printed circuit boards

The non-metallic fraction from waste printed circuit boards (NMF-WPCB) generally consists of plastics with high content of Br, glass fibers and metals (e.g. Cu), which are normally difficult to dispose. This work aims to study the chemical pretreatments by using alkalis, acids and alkali-earth-metal salts on pyrolysis of NMF-WPCB. Char (60-79%) and volatile matter (21-40%) can be produced via the pyrolysis process. In particular, the ash content can reach up to 42-56%, which was attributed to the high content of glass fibers and other minerals. Copper (Cu, 2.5%), calcium (Ca, 28.7%), and aluminum (Al, 6.9%) were the main metal constituents. Meanwhile, silicon (Si, 28.3%) and bromine (Br, 26.4%) were the predominant non-metallic constituents. The heavy metals such as Cu were significantly reduced by 92.4% with the acid (i.e. HCl) pretreatment. It has been proved that the organic Br in the plastics (e.g. BFR) can be transformed into HBr via the pyrolysis process at relatively high temperature. It was noteworthy that the alkali pretreatment was more benefit for the Br fixation in the solid char. Particularly, the Br fixation efficiency can reach up to 53.6% by the sodium hydroxide (NaOH) pretreatment with the pyrolysis process. The formed HBr can react with NaOH to generate NaBr.