Fate of potentially hazardous trace elements during the entrained-flow coal gasification processes in China

Speciation distribution and leaching behavior of heavy metals in coal gasification fine ash: Influence of particle size, carbon content and mineral composition

In this study, the occurrence and distribution of heavy metals in coal gasification fine ash (CGFA) with different particle sizes were investigated to ensure safer disposal and utilization strategies for CGFA. These measures are critical to sustainable industrial practices. This study investigates the distribution and leachability of heavy metals in CGFA, analyzing how these factors vary with particle size, carbon content, and mineral composition. The results demonstrated that larger CGFA particles (>1 mm) encapsulated up to 70 % more heavy metals than smaller particles (<0.1 mm). Cr and Zn were present in higher concentrations in larger CGFA particles, whereas volatile elements such as Zn, Hg, Se, and Pb were found in relatively higher contents in finer CGFA particles. At least 70 % of Hg in CGFA was present in an acid-soluble form of speciation, whereas Cd, Zn, and Pb were mostly present in a reducible form of speciation, which could be attributed to the presence of franklinite. More than 40 % of Cd and Zn in fine CGFA particles exist in an acid-soluble form. With the exception of CGFA_1.18, Se in CGFA mainly existed in an oxidizable form at a ratio of 60 %-80 %. This could be attributed to the presence of bassanite particles as well as the higher affinity of Se for S. In contrast, Cr, Cu, and As were mostly present in residual speciation forms owing to their parasitism in quartz, sillimanite, and amorphous Fe solid solution in CGFA. Additionally, the study revealed that there was no significant relationship between heavy metal content, leaching behavior, and carbon content in CGFA. Based on combined analyses using toxicity characteristic leaching procedure (TCLP) leaching concentrations and risk assessment code (RAC) results, it is recommended to focus on the environmental risks posed by Cd, Cr, Pb, Zn, and Hg in CGFA during their modification and utilization processes.

Distribution, occurrence, and leachability of typical heavy metals in coal gasification slag

Coal gasification slag (CGS) contains variable amounts of heavy metals, which can negatively impact the environment. The mineral composition, element distribution, occurrence, and leaching characteristics of heavy metals in coal gasification coarse slag (CGCS) and coal gasification fine slag (CGFS) are studied to explain the leaching behavior of heavy metals in CGS. The movable components of heavy metals in CGFS (0.06 %-63.03 %) are significantly higher than those in CGCS (0 %-18.72 %). Leaching Environmental Assessment Framework 1313 data shows that heavy metals Zn, Cr, Cd, As, Pb, Ni, and Cu exhibit high leaching rates at low pH conditions, with Zn leaching concentrations as high as 2.11 mg/L at pH 2. Zn, Cr, and As exhibit obvious amphoteric leaching characteristics, and the leaching concentration of As at high pH (1.34 mg/L) even exceeds that at low pH (1.31 mg/L). Except for Cu, all heavy metals in CGS exceed the class III groundwater standard in some cases. Therefore, evaluation is needed before resource utilization of CGS due to potential leaching of some heavy metals.

The simultaneous removal of methylene blue (MB) and Ca2+ by recyclable adsorbents based the scales derived from coal gasification system

The transformation of solid wastes from industrial production into effective adsorbents could significantly contribute to wastewater treatment. In this study, after acidizing and burning soft scale (SS) from coal gasification system, two magnetic adsorbents (mag-ASS and mag-BASS) were prepared via the combination of magnetite with ultrasonic, respectively. The treatment effects of mag-ASS and mag-BASS were then investigated for simulated wastewater containing macromolecular organic matter [i.e., methylene blue (MB)] and Ca2+. The results indicated that the pseudo second order kinetic, Elovich, Freundlich, Langmuir and Temkin model could well describe the adsorption behavior of MB and Ca2+ onto mag-ASS and mag-BASS. The maximum adsorption capacities of mag-ASS for MB and mag-BASS for Ca2+ were 600.53 mg/g and 102.54 mg/g, respectively. Surprisingly, the adsorption abilities of mag-ASS for MB and mag-BASS for Ca2+ show significantly higher than the others. The adsorption mechanisms of MB mainly included electrostatic interaction, π-π conjugate interaction and cation exchange, while those of Ca2+ were mainly electrostatic interaction and cation exchange. The diffusion of MB and Ca2+ onto the magnetic adsorbents might be controlled by the combined effects of intraparticle and liquid film diffusion. There was no significant reduction in adsorption capacity after 8 cycles of adsorption and desorption, indicating that SS-based magnetic adsorbents had good recyclability and stability. Moreover, the removal efficiency of mag-BASS for total hardness and total organic carbon in real coal gasification gray water (CGGW) was 82.60 and 64.10%, respectively. The treatment of CGGW and the resource of wastes would significantly promote the reasonable disposal of coal gasification scales.

Multitudinous components recovery, heavy metals evolution and environmental impact of coal gasification slag: A review

In recent years, the coal gasification industry has rapidly developed, becoming one of the most promising technologies in the advanced and clean coal chemical industry. As a result, the annual emission of coal gasification fine slag (CGFS) has continuously increased. The present situation of CGFS is regarded as a notorious waste in gasification plants and is rudely landfilled or deposited in slag yards, which leads to a large waste of land resources, the release of dangerous elements, and numerous pollution problems. Although CGFS is classified as industrial solid waste, its unique physical and chemical properties make it a valuable resource that cannot be overlooked. This paper focuses on the resource utilization technology and environmental impact of CGFS. The resource utilization of different components of CGFS has realized the evolution from waste to valuable substances. Moreover, during the disposal and utilization of CGFS, its environmental effects cannot be ignored. The main problems and future research directions are also further proposed. Efforts should be focused on the challenges of the technology, cost, and environmental protection in the application process to achieve industrial application, and ultimately committed to sustainable and green development goals, and promote the sustainable management and conservation of resources.

The pretreatment effects of various target pollutant in real coal gasification gray water by coupling pulse electrocoagulation with chemical precipitation methods

To prevent the scale formation in the equipments and pipelines after pre-treated coal gasification gray water (CGGW) entering the reuse system and reduce the influence of various pollutants in the effluent on subsequent biochemical treatment, this study presented a coupled use of pulse electrocoagulation (PEC) and chemical precipitation (CP) coupling method for the pretreatment of coal gasification gray water (CGGW). In addition, the operation parameters of PEC and the reaction conditions of PEC-CP were optimized based on iron plate as electrode and total hardness, turbidity and sludge yield as assessment indicators. Due to the formation of multi-hydroxyl iron by several minutes of pulse current, and the addition of pH regulator and coagulant aid, the efficient removal of various ions, hardness and turbidity was significantly reduced via various mechanism such as redox, precipitation, adsorption and coagulation reaction. The result indicated that under the optimal operation conditions, the total hardness, turbidity, and Feⁿ⁺ of PEC-CP effluents were 275.0 mg/L, 3.0 NTU and 5.6 mg/L, respectively and sludge amount was 0.88 kg/m³. The removal rates of Si, B, Mn, Ba, COD, NPOC and NH₄⁺-N by PEC-CP reached 80.0%, 75.4%, 97.0%, 99.8%, 35.0%, 33.6% and 23.8%, respectively. The present results suggested that the CGGW pretreatment effluents could be not only reused directly, but also greatly alleviate the scaling problem of water pipeline and coal gasification production facilities.

Multifaceted evaluation of distribution, occurrence, and leaching features of typical heavy metals in different-sized coal gasification fine slag from Ningdong region, China: A case study

The coal gasification fine slag (CGFS) from the entrained-flow coal gasification unit faces the challenge of safe disposal and clean utilization in the Ningdong region, China. This study aims to provide complete and thorough understanding of the distribution features, chemical speciation, environmental impact, and leaching behavior of typical heavy metals (i.e., V, Cr, Mn, Ni, Cu, Zn, Ba, and Pb) in the CGFS with different size fractions. The results show that the distribution of selected heavy metals in the CGFS has evident particle size dependence. Except for Zn, the other heavy metals in different size fractions mainly exist in chemical speciation of residual form with the ratio of 50.11-86.69 wt%. Moreover, it is found that the heavy metals in the different-sized CGFS show different RAC (risk assessment code) environmental risk levels and TCLP (Toxicity Characteristic Leaching Procedure) leaching concentrations. Especially, Zn in SGFS-C and SGFS-D posed a high-risk level to the environment, while the heavy metal elements of Cr, Mn, Ni, Zn, and Ba in other size fractions are classified as a medium environmental risk. In addition, the TCLP test results indicate that the leaching concentration of Cr, Mn, Ni, Zn, Ba, and Pb exceeds the groundwater-related regulatory limit in China. The pH-dependent leaching experiments suggest that Pb shows the amphoteric behavior, while the leaching mode of other heavy metals seems to be the cationic pattern. Furthermore, the leachability of the selected heavy metals in small-size fractions of the CGFS should be given more consideration at both acid and alkaline pH ranges. The leaching kinetic results demonstrate that the most effective mechanism to describe the leaching process of Cr, Ni, Zn, and Pb in different CGFS size fractions is the diffusion-controlled theory, which is supported by the different morphological traits of spherical mineral particles and carbon particles in the CGFS.

Geochemical and Mineralogical Characteristics of the Li-Sr-Enriched Coal in the Wenjiaba Mine, Guizhou, SW China

This paper reports the mineralogical and geochemical compositions of C6 coal in the Late Permian Longtan Formation of the Wenjiaba Mine, Northern Guizhou in southwest (SW) China. The geochemical and mineralogical studies are the basis for the potential recovery of critical metals. The Longtan Formation, which is one of the major coal-bearing strata in SW China, contains dozens of coal seams. C6 coal is the main mineable coal seam in the Wenjiaba Mine and the whole coalfield. Proximate and ultimate analyses, inductively coupled plasma mass spectrometry (ICP-MS) and X-ray fluorescence (XRF) spectrometry on trace and major element concentrations, and X-ray diffraction and SEM-EDS analyses were carried out. Results suggest that this anthracite coal is characterized by low ash yield and medium sulfur content. The minerals are mainly composed of clay minerals (kaolinite, chlorite, illite, and mixed-layer illite/smectite), pyrite, and carbonates. Lithium is significantly enriched in C6 coal, with an average of 124 μg/g, and it has a higher concentration in the lower portion of the coal seam than that in the upper one. Strontium is significantly enriched in samples WJB-05 and WJB-06, with concentrations of 3030 and 4580 μg/g, respectively, but it is normal or just slightly enriched in other benches of C6 coal. Additionally, Cu, Nb, and Ta are slightly enriched in the coal. Lithium, dominantly hosted by kaolinite in C6 coals, has a recovery potential. Celestine is one of the major Sr-bearing minerals in C6 coal.

Measurements of the leachability of potentially hazardous trace elements from solid coal gasification wastes in China

Solid wastes from commercial coal gasification plants are a significant environmental issue in China because of the large quantities produced. In recent years, with the rapid development of coal gasification technologies in China, more and more coal gasification residues are being disposed of in landfills because of the low utilization of the residues. In the present study, the column leaching procedure M1314 developed by the U.S. Environmental Protection Agency was used to evaluate the potential for environmental pollution by potentially hazardous trace elements (Be, V, Mn, Cr, Co, Ni, Cu, Zn, As, Se, Sr, Mo, Cd, Sb, Cs, Ba, Tl, Pb, Hg, Th, and U) in the coarse and fine gasification residues from two plants using General Electric (GE) and Gaskombinat Schwarze Pumpe (GSP) coal gasification technologies in northwest China. The potentially hazardous trace elements in the residues show different release patterns with the liquid-solid ratio increasing. The cumulative leached concentrations of the potentially hazardous trace elements from the coal gasification residues were generally low, and only Mo in the leachate of GSP fine residue was moderately soluble. V in the GSP coal gasification residues showed an increasing leachability in the leaching procedure. As, Se, Mo, Sb, and Tl in some leachates exceeded their thresholds in Level III of the Chinese Quality Standard for Groundwater and/or the Maximum Contaminant Levels of the U.S. National Primary Drinking Water Regulations. According to the risk assessment code, Se in the GE fine residue and Mo in the GE and GSP fine residues had medium risk to the ecosystem. Those data indicated that the potential for environmental pollution by those elements from coal gasification plants should be given consideration.

Power production waste

The storage of large amount of power production waste occupies huge land resource; moreover, the stored or discarded waste may pollute the water environment through changing the water pH, releasing the trace and toxic elements even radioactive elements, and so on by leachate. Therefore, the recycling and disposal of power production waste are important and necessary. This paper reviews the research literatures published in 2019 on power generation waste from coal-fired and nuclear power plants, mainly including the recycling of fly ash and flue gas desulfurization gypsum in construction industry and environmental application, the recovery and immobilization of different metals from coal combustion products and selective catalytic reduction catalysts, and the treatment and disposal of radioactive elements from nuclear power plants. Practioner points Coal-fired power plant waste can be applied for material preparation and wastewater purification. Valued and toxic metals are normally recovered or removed from spent selective catalytic reduction catalyst. Recovery and removal of radioactive elements is essential for nuclear power plant wastes disposal.

Evaluation of carbon forms and elements composition in coal gasification solid residues and their potential utilization from a view of coal geology

As the development of coal gasification technology expands in China, the resulting solid by-products can become environmental and economic concerns. Evaluation of carbon forms and elemental composition in coal gasification solid residues from three advanced commercial-scale entrained-flow gasification plants in China related to feedstock coal properties are studied and their potential utilization is discussed in the present study. The properties of the residues of the three entrained-flow gasification processes differed as a result of the type of process applied, even though the properties of their feedstocks are similar. Eight types of carbon forms were identified. The high-inertinite feedstock resulted in a fusinite-like carbon being the primary carbon form of the residues, except for the General Electric fine residue (GE-FR) sample. The carbon contents of the coarse residues (CRs) produced from the Opposed Multi-Burner (OMB) coal-water slurry gasifier and the Gaskombiant Schwarze Pumpe (GSP) pulverized coal gasifier are comparable, lower than 2% (C_d), but a high content of carbon present as "black particles" (79.90%, C_d) was concentrated from the OMB-CR sample. Fourier transform infrared spectroscopy (FTIR) analyses indicate that the main functional group of the fusinite-like material in OMB-CR is methyl (CH₃-). From the chemical composition point of view, the high proportions of F₂O₃ and CaO in the GE residues make them potential sources of high-Fe or high-Ca material. The relatively high concentrations of In, Ga, Sb, Cs, Cr, Ba, and rare earth elements in the residues make them potential raw materials for extracting critical trace elements, especially the OMB-FR and GSP-FR samples for extracting Ga.