Phosphorus recovered from digestate by hydrothermal processes with struvite crystallization and its potential as a fertilizer

Efficient reclamation of phosphorus from wetland biomass waste via liquid-recirculated hydrothermal carbonization and precipitation

Hydrothermal carbonization (HTC) for the recovery of phosphorus (P) from biomass wastes has attracted considerable attention, while migration of P to the liquid phase greatly weakened P recovery efficiency and elevated the environmental risk. Therefore, a systematic scheme was proposed in this work to accomplish the complete reclamation of P from wetland plant (Ceratophyllum demersum) through coupling liquid-recirculated HTC mediated by H2O or H2SO4 with precipitation, and the migration and speciation of P during this process was determined by P K-edge X-ray absorption near edge structure, 31P nuclear magnetic resonance, and the modified sequential extraction. The P concentration in the liquid phase increased with the recirculation of HTC process water, and reached up to 550.6 mg L-1. >98.1 % of P in the recirculated liquid products was recovered in the forms of hydroxyapatite and struvite with the HTC mediums of H2O and H2SO4, respectively, without the addition of exogenous metals. In addition to the production of P compounds, P-enriched hydrochar was simultaneously obtained during this process. The HTC medium and liquid recirculation had profound impact on the hydrochar characteristics and the transformation of P. Hydroxyapatite and magnesium phosphate were the dominant P species in the hydrochars derived from H2O-mediated HTC, while FePO4 and other Ca-P species [Ca3(PO4)2 and Ca(H2PO4)2] dominated the P compounds in the H2SO4-mediated hydrochar. These results suggest that coupling liquid-recirculated HTC and precipitation could be a promising strategy for P reclamation, which could provide new insights into the P recovery from biomass waste.

Effect of thermochemical treatment of sewage sludge on its phosphorus leaching efficiency: Insights into leaching behavior and mechanism

Thermochemical conversion, including hydrothermal processing, pyrolysis and incineration, has become a promising technology for sewage sludge (SS) treatment and disposal. Furthermore, acid leaching is considered as an effective method to recover phosphorus (P) from SS and its thermochemical treatment products. This study has investigated the potential of P reclamation from SS and its thermochemical derivatives, including hydrochar (HC), biochar (BC), and SS incinerated ash (SA). Comparative analyses of physicochemical properties of these derivatives revealed a decrease in hydroxyl and aromatic groups and an increase in aliphatic and oxygen-containing functional groups in HC and BC. Leaching experiments using 1 M sulfuric acid (H2SO4) and 1 M oxalic acid (C2H2O4) suggested that H2SO4 slightly outperformed C2H2O4 in terms of P leaching efficiency. HC achieved 79.1 % optimal leaching efficiency in 60 min using H2SO4, while BC, SS, and SA required 360 min to achieve comparable efficiency. SS and BC reached optimal leaching efficiency at 74.1 % and 76.2 % in H2SO4, while SA achieved 80.9 % in C2H2O4. Importantly, HC and SA are more favorable for P extraction using acid leaching, whereas BC tends to be a potential P carrier. Time-dependent kinetics revealed a two-stage leaching process, i.e., fast and slow reaction stages. Shrinking core model indicates product layer diffusion as the primary rate-limiting step in both stages. Overall, these fundamental insights play an important role in practical P recovery through acid leaching of SS derived residues after thermochemical treatment.

Integration of Digestate-Derived Biochar into the Anaerobic Digestion Process through Circular Economic and Environmental Approaches-A Review

The growing energy consumption and the need for a circular economy have driven considerable interest in the anaerobic digestion (AD) of organic waste, offering potential solutions through biogas and digestate production. AD processes not only have the capability to reduce greenhouse gas emissions but also contribute to the production of renewable methane. This comprehensive review aims to consolidate prior research on AD involving different feedstocks. The principles of AD are explored and discussed, including both chemical and biological pathways and the microorganisms involved at each stage. Additionally, key variables influencing system performance, such as temperature, pH, and C/N ratio are also discussed. Various pretreatment strategies applied to enhance biogas generation from organic waste in AD are also reviewed. Furthermore, this review examines the conversion of generated digestate into biochar through pyrolysis and its utilization to improve AD performance. The addition of biochar has demonstrated its efficacy in enhancing metabolic processes, microorganisms (activity and community), and buffering capacity, facilitating Direct Interspecies Electron Transfer (DIET), and boosting CH4 production. Biochar also exhibits the ability to capture undesirable components, including CO2, H2S, NH3, and siloxanes. The integration of digestate-derived biochar into the circular economy framework emerges as a vital role in closing the material flow loop. Additionally, the review discusses the environmental benefits derived from coupling AD with pyrolysis processes, drawing on life cycle assessment investigations. Techno-economic assessment (TEA) studies of the integrated processes are also discussed, with an acknowledgment of the need for further TEA to validate the viability of integrating the biochar industry. Furthermore, this survey examines the techno-economic and environmental impacts of biochar production itself and its potential application in AD for biogas generation, aiming to establish a more cost-effective and sustainable integrated system.

Magnesium source with function of slowly releasing Mg and pH control for impurity-resistance synthesis ultra-large struvite from wastewater

Struvite (MgNH4PO4·6H2O, Magnesium ammonium phosphate, MAP), recovered from wastewater, has potential application as a slow-release fertilizer. However, crystal size distribution (CSD) of recovered MAP typically lied in the range of 50-300 μm, due to fast nucleation rate and notably narrow metastable zone width (MSZW) of MAP, with purity levels 40-90 %. In order to control the rate of nucleation, a novel magnesium source with the form of MgHPO4·3H2O wrapped with Mg(OH)2 was prepared, referred to as P-3. This compound gradually released Mg2+ and PO43-, regulating solution concentration kept in MSZW to promote crystal growth. The inherent Mg(OH)2 within P-3 also acted as a pH regulator in wastewater, eliminating the necessity for additional acid or alkali adjustments during crystallization process. The MAP precipitated by P-3 exhibited an impressive CSD of 5000-7000 μm, with a maximum size reaching 10,000 μm. This represented the largest CSD reported in literature for recovered MAP from wastewater. The significance of the ultra-large MAP precipitated by P-3 lied in its enhanced resistance to impurity adsorption, resulting in MAP with a remarkable purity 97 %, under conditions of low heavy metal ion concentration approximately 5 mg/L. Furthermore, the removal efficiency of ammonia nitrogen (NH4+) can reach 92 %. In comparison, two other magnesium sources, soluble salts (MgCl2 and Na2HPO4, P-1) and a combination of insoluble salts (Mg(OH)2 and MgHPO4, P-2) were evaluated alongside P-3. The CSD of MAP precipitated from P-1, P-2 was both <100 μm, with purity levels of 90 and 92 % and NH4+ removal efficiency of 92 and 90 %, respectively. Importantly, the strategy of obtaining ultra-large size MAP from wastewater in this study provided novel insights into the crystallization of other insoluble salts with large sizes.

A review of struvite crystallization for nutrient source recovery from wastewater

Nutrient recovery from wastewater not only reduces the nutrient load on water resources but also alleviates the environmental problems in aquatic ecosystems, which is a solution to achieve a sustainable society. Besides, struvite crystallization technology is considered a potential nutrient recovery technology because the precipitate obtained can be reused as a slow-release fertilizer. This review presents the basic properties of struvite and the theory of the basic crystallization process. In addition, the possible influencing variables of the struvite crystallization process on the recovery efficiency and product purity are also examined in detail. Then, the advanced auxiliary technologies for facilitating the struvite crystallization process are systematically discussed. Moreover, the economic and environmental benefits of the struvite crystallization process for nutrient recovery are introduced. Finally, the shortcomings and inadequacies of struvite crystallization technology are presented, and future research prospects are provided. This work serves as the foundation for the future use of struvite crystallization technology to recover nutrients in response to the increasingly serious environmental problems and resource depletion.

A Critical Review of Data Science Applications in Resource Recovery and Carbon Capture from Organic Waste

Municipal and agricultural organic waste can be treated to recover energy, nutrients, and carbon through resource recovery and carbon capture (RRCC) technologies such as anaerobic digestion, struvite precipitation, and pyrolysis. Data science could benefit such technologies by improving their efficiency through data-driven process modeling along with reducing environmental and economic burdens via life cycle assessment (LCA) and techno-economic analysis (TEA), respectively. We critically reviewed 616 peer-reviewed articles on the use of data science in RRCC published during 2002-2022. Although applications of machine learning (ML) methods have drastically increased over time for modeling RRCC technologies, the reviewed studies exhibited significant knowledge gaps at various model development stages. In terms of sustainability, an increasing number of studies included LCA with TEA to quantify both environmental and economic impacts of RRCC. Integration of ML methods with LCA and TEA has the potential to cost-effectively investigate the trade-off between efficiency and sustainability of RRCC, although the literature lacked such integration of techniques. Therefore, we propose an integrated data science framework to inform efficient and sustainable RRCC from organic waste based on the review. Overall, the findings from this review can inform practitioners about the effective utilization of various data science methods for real-world implementation of RRCC technologies.

Recovery of phosphorus and other minerals from greenhouse wastewater generated during soilless tomato cultivation by means of alkalizing agents

The research was aimed at determining the possibility of recovering part of nutrients by precipitation from greenhouse wastewater (GW) from soilless tomato cultivation. Analyses included such elements as: P, S, N, Cl, Ca, Mg, K, Mo, Mn, Fe, Zn, Cu, and B. Three alkalizing agents were tested in a pH range of 6.5-12.0: Ca(OH)2, KOH, and NH4OH, which simultaneously enrich greenhouse wastewater in calcium, potassium, and nitrogen. It was determined what dose of the alkalizing agent should be used, how the composition of the treated GW will change, how much and what kind of sludge will be formed, what will be the stability and technical possibility of sediment separation, and whether the type of alkalizing agent affects the course of the process. Precipitation triggered by the alkalizing agents proved to be an effective method for the recovery of phosphorus, calcium, magnesium, manganese, and boron, while it turned out ineffective in the case of the other elements tested, including nitrogen and potassium. Phosphorus recovery depended mainly on GW pH and forms of phosphate ions corresponding to this pH, and not on the alkalizing agent type. The pH value adjustment to pH = 9 for KOH and NH4OH and to pH = 9.5 for Ca(OH)2 ensured <99 % phosphorus recovery, which corresponded to P concentration in GW below 1 mgP/L and to the applied Ca(OH)2, KOH, and NH4OH doses of 0.20 g/L, 0.28 g/L, and 0.08 g/L, respectively. The highest P contents in the sludge were determined at pH = 7 and reached 18.0 %, 16.8 %, and 16.3 % in the experimental series with Ca(OH)2, KOH, and NH4OH, respectively. The sludge volume index increase along with pH increase up to pH = 10.5 for KOH and to pH = 11 for Ca(OH)2 and NH4OH.

Life cycle assessment of a novel strategy based on hydrothermal carbonization for nutrient and energy recovery from food waste

In this work, a novel strategy for food waste valorization was evaluated from an environmental life-cycle perspective. A system based on acid-assisted hydrothermal carbonization of food waste combined with the exploitation of hydrochar by combustion and process water through nutrient recovery stage and subsequent anaerobic digestion, was assessed and compared with stand-alone anaerobic digestion as the reference system. This combination of processes aims to recover both nutrients in a stage of struvite precipitation from process water and energy through hydrochar and biogas combustion. Both systems were modeled in Aspen Plus® to identify and quantify their most relevant input and output flows and subsequently evaluate their environmental performance through the life cycle assessment methodology. The novel combined system was found to generally involve a more favorable environmental performance than the reference stand-alone configuration, which would be closely linked to the substitution of hydrochar for fossil fuels. In addition, the impacts associated with soil application of the struvite produced in the integrated process would also be reduced compared to the use of the digestate generated in the stand-alone anaerobic digestion process. Following these results and the evolving regulatory framework for biomass waste management, mainly in the field of nutrient recovery, combined process based on acid-assisted hydrothermal treatment plus nutrient recovery stage and anaerobic digestion is concluded to be a promising circular economy concept for food waste valorization.

Soil organic carbon stability mediate soil phosphorus in greenhouse vegetable soil by shifting phoD-harboring bacterial communities and keystone taxa

Addition of organic amendments, such as manure and straw, to arable fields as a partial substitute for mineral phosphorus (P), are a sustainable practice in high-efficiency agricultural production. Different organic inputs may induce varied soil organic carbon (OC) stability and phoD harboring microbes, subsequently regulate P behavior, but the underlying mechanisms are poorly understood. A 11-year field experiment examined P forms by ³¹P-nuclear magnetic resonance (NMR), OC chemical composition by ¹³C NMR, and biologically-based P availability methods, phoD bacterial communities, and their co-occurrence in soils amended with chemical P fertilizer (CF), chemical P partly substituted by organic amendments including pig manure (CM), a mixture of pig manure and corn straw (CMS), and corn straw (CS), with equal P input in all treatments. Organic amendments significantly increased soil labile P_i (CaCl₂-P, citrate-P, 2.91-3.26 and 1.16-1.32 times higher than CF) and P_o (enzyme-P, diesters, 4.08-7.47 and 1.71-2.14 times higher than CF) contents and phosphatase activities, while significantly decreased aromaticity (AI) and recalcitrance indexes (RI) of soil C, compared with CF. The keystone genera in manured soils (Alienimomas and Streptomyces) and straw-applied soils (Janthinobacterium and Caulobacter) were significantly correlated with soil enzyme-P, microbial biomass P (MBP), diesters, and citrate-P. Soil AI and RI were significantly correlated with the phoD keystone and soil P species. It suggested that the keystone was impacted by soil OC stability and play a role in regulating P redistribution in amended soils. This study highlights how manure and straw incorporation altered soil OC stability, shaped the phoD harboring community, and enhanced soil P biological processes promoted by the keystone taxa. The partial substitution of mineral P by mixture of manure and straw is effectively promote soil P availability and beneficial for environmental sustainability.

Valorization of biowastes for clean energy production, environmental depollution and soil fertility

The mother earth is a source of natural resources that, in conjunction with anthropogenic activities, generates a wide spectrum of different biowastes. These biomaterials can be used as low-cost raw feedstock to produce bioenergy, value-added products, and other commodities. However, the improper management and disposal of these biowastes can generate relevant environmental impacts. Consequently, it is imperative to explore alternative technologies for the valorization and exploitation of these wastes to obtain benefits for the society. This review covers different aspects related to valorization of biowastes and their applications in water pollution, soil fertility and green energy generation. The classification and characteristics of different biowastes (biosolids, animal wastes and effluents, plant biomass, wood and green wastes) including their main generation sources are discussed. Different technologies (e.g., pyrolysis, hydrothermal carbonization, anaerobic digestion, gasification, biodrying) for the transformation and valorization of these residues are also analyzed. The application of biowastes in soil fertility, environmental pollution and energy production are described and illustrative examples are provided. Finally, the challenges related to implement low-cost and sustainable biowaste management strategies are highlighted. It was concluded that reliable simulation studies are required to optimize all the logistic stages of management chain of these residues considering the constraints generated from the economic, environmental and social aspects of the biowaste generation sources and their locations. The recollection and sorting of biowastes are key parameters to minimize the costs associated to their management and valorization. Also, the concepts of Industry 4.0 can contribute to achieve a successful commercial production of the value-added products obtained from the biowaste valorization. Overall, this review provides a general outlook of biowaste management and its valorization in the current context of circular economy.

Anaerobic digestate valorization beyond agricultural application: Current status and prospects

The flourishment of anaerobic digestion emphasizes the importance of digestate valorization, which is essential in determining the benefits of the anaerobic digestion process. Recently the perception of digestate gradually shifted from waste to products to realize the concept of circular economy and maximize the benefits of digestate valorization. Land application of digestate should be the simplest way for digestate valorization, while legislation restriction and environmental issues emphasize the necessity of novel valorization methods. This review then outlined the current methods for solid/liquid digestate valorization, nutrient recovery, microalgae cultivation, and integration with biological and thermochemical processes. The novel valorization routes proposed were summarized, with their challenges and prospects being discussed. Integrating anaerobic digestion with thermochemical methods such as hydrothermal carbonization should be a promising strategy due to the potential market value of hydrochar/biochar-derived products.

Phosphorus retention and agronomic efficiency of refined manure-based digestate—A review

Digestate, a by-product from anaerobic digestion of organic materials such as animal manure, is considered a suitable plant fertilizer. However, due to its bulkiness and low economic value, it is costly to transport over long distances and store for long periods. Refinement processes to valorize digestate and facilitate its handling as a fertilizer include precipitation of phosphorus-rich mineral compounds, such as struvite and calcium phosphates, membrane filtration methods that concentrate plant nutrients in organic products, and carbonization processes. However, phosphorus retention efficiency in output products from these processes can vary considerably depending on technological settings and characteristics of the digestate feedstock. The effects of phosphorus in plant fertilizers (including those analogous or comparable to refined digestate products) on agronomic productivity have been evaluated in multiple experiments. In this review, we synthesized knowledge about different refinement methods for manure-based digestate as a means to produce phosphorus fertilizers, thereby providing the potential to increase phosphorus retention in the food production chain, by combining information about phosphorus flows in digestate refinement studies and agronomic fertilizer studies. It was also sought to identify the range, uncertainty, and potential retention efficiency by agricultural crops of the original phosphorus amount in manure-based digestate. Refinement chains with solid/wet phase separation followed by struvite or calcium phosphate precipitation or membrane filtration of the wet phase and carbonization treatments of the solid phase were included. Several methods with high potential to extract phosphorus from manure-based wet phase digestate in such a way that it could be used as an efficient plant fertilizer were identified, with struvite precipitation being the most promising method. Synthesis of results from digestate refinement studies and agronomic fertilizer experiments did not support the hypothesis that solid/wet separation followed by struvite precipitation, or any other refinement combination, results in higher phosphorus retention than found for unrefined digestate. Further studies are needed on the use of the phosphorus in the solid phase digestate, primarily on phosphorus-rich soils representative of animal-dense regions, to increase understanding of the role of digestate refinement (particularly struvite precipitation) in phosphorus recycling in agricultural systems.

The potential of animal manure management pathways toward a circular economy: a bibliometric analysis

Improper disposal of animal waste is responsible for several environmental problems, causing eutrophication of lakes and rivers, nutrient overload in the soil, and the spread of pathogenic organisms. Despite the potential to cause adverse ecological damage, animal waste can be a valuable source of resources if incorporated into a circular concept. In this sense, new approaches focused on recovery and reuse as substitutes for traditional processes based on removing contaminants in animal manure have gained attention from the scientific community. Based on this, the present work reviewed the literature on the subject, performing a bibliometric and scientometric analysis of articles published in peer-reviewed journals between 1991 and 2021. Of the articles analyzed, the main issues addressed were nitrogen and phosphorus recovery, energy generation, high-value-added products, and water reuse. The energy use of livestock waste stands out since it is characterized as a consolidated solution, unlike other routes still being developed, presenting the economic barrier as the main limiting factor. Analyzing the trend of technological development through the S curve, it was possible to verify that the circular economy in the management of animal waste will enter the maturation phase as of 2036 and decline in 2056, which demonstrates opportunities for the sector's development, where animal waste can be an economic agent, promoting a cleaner and more viable product for a sustainable future.

Feasibility of using different hydrothermal processes for sewage sludge management in China

Due to its tremendous volume and severe environmental concern, sewage sludge (SS) management and treatment are significant in China. The recent prohibition (June 2021) of reusing SS as organic fertilizers makes it urgent to develop alternative processes. However, there is currently little research analyzing the applicability of using HP for sewage SS treatment in China. The significant difference in SS composition and the much less land supply in urban areas might invalidate most previous localized suggestions. In this paper, the development of emerging hydrothermal processes (HPs) for SS treatment will be reviewed, focusing on their decomposition mechanisms and the benefits of HPs compared with current SS treatment technologies. The SS volume, composition, and regulatory regime in China will also be evaluated. Those efforts could address the potential SS treatment capacity shortage and provide an opportunity to recover nutrients, organics and energy embedded in SS. The results show that HPs' high investment cost is mainly limited by the process scale, while their operating costs are comparable to incineration. Minimizing equipment erosion, ensuring process safety, and designing a more efficient heat recovery system are recommended for the future commercialization of HPs in China.

Acid-mediated hydrothermal treatment of sewage sludge for nutrient recovery

Hydrothermal carbonization allows material valorization and energy recovery from wet biomass waste. In this study, the hydrothermal treatment of dewatered waste-activated sludge (DWAS) was evaluated at several temperatures (170-230 °C) and reaction times (5-60 min) in an acid-free medium or in media such as citric acid or HCl (0.1-0.5 mol/L). Compared with the DWAS, an increase in the fixed carbon content (>45 wt%) and heating value (18.9-22.9 MJ/kg) was observed in the hydrochar; however, their ash content remained high, which is the main drawback hindering their direct use as a biofuel. The addition of acids during hydrothermal treatment favored the solubilization of N and P in the process water, which required strict control of the reaction time to avoid the recrystallization of P in the hydrochar. Under optimum operating conditions (230 °C, 15 min, 0.5 mol/L HCl), 94 % of P (as of PO₄) and almost 100 % of N (14 % as NH₄-N) present in the feedstock were concentrated in the process water.

Recovery of nitrogen and phosphorus from livestock slurry with treatment technologies: A meta-analysis

The livestock industry has developed rapidly in recent decades, but the improper treatment of livestock manure, especially slurry, causes environmental pollution. Treatment technologies are considered to be effective in alleviating nitrogen (N) and phosphorus (P) losses from livestock slurry. Here, we used published research data to conduct a meta-analysis of the recovery efficiencies of N and P of five mainstream treatment technologies, including ammonia stripping, air scrubbing, membrane filtration, microalgae cultivation and struvite crystallization. Additionally, the agronomic effects of the recovered products of these treatment technologies were evaluated. The results showed that all technologies exhibited clear recovery effects on N and P. The N recovery efficiencies ranged from 57% to 86%, and those of P ranged from 64% to 87%. Struvite crystallization was the most efficient treatment technology for both N and P recovery; moreover, the ammonia stripping and microalgae cultivation technologies were less efficient. The pH levels and temperatures are the main factors that influence ammonia stripping, struvite crystallization and microalgae cultivation, while membrane filtration and air scrubbing are mainly affected by the membrane types and properties. When the equal amount of N or P input to fields, the recovered products (ammonium sulfate and struvite crystals) may achieve a similar crop yield, relative to commercial N or P fertilizers. Our findings can provide deep suggestions and parameters for designing proper treatment technologies to reduce nutrient discharge from livestock slurry in regions with high livestock density and also for identifying the research gaps that should be paid more attention in the future.

Anaerobic Digestate from Biogas Plants—Nuisance Waste or Valuable Product?

Biogas production in waste-to-energy plants will support the decarbonization of the energy sector and enhance the EU’s energy transformation efforts. Digestates (DG) formed during the anaerobic digestion of organic wastes contain large amounts of nutrients. Their use for plant fertilization allows for diversifying and increasing the economic efficiency of farming activities. However, to avoid regional production surpluses, processing technologies allowing the acquisition of products that can be transported over long distances are required. This study therefore aimed at determining the effect of applied methods of DG treatment on the chemical composition of the resulting products and their effect on the yields and chemical composition of plants. The following digestate-based products (DGBPs) were tested: two different digestates (DGs), their liquid (LF) and solid fractions (SF) and pellets from DGs (PDG), and pellets form SFs (PSF). Results from the experiment show that during SF/LF separation of DGs, >80% of nitrogen and 87% of potassium flows to LFs, whereas >60% of phosphorus and 70% of magnesium flows to SFs. The highest yields were obtained using untreated DGs and LFs. The application of DGs and LFs was not associated with a leaching of nutrients to the environment (apparent nutrients recovery from these products exceeded 100%). Pelletized DG and SF forms can be used as slow-release fertilizer, although their production leads to significant nitrogen losses (>95%) by ammonia volatilization.

Impact of catalytic hydrothermal treatment and Ca/Al-modified hydrochar on lability, sorption, and speciation of phosphorus in swine manure: Microscopic and spectroscopic investigations

The effects of catalytic hydrothermal (HT) pretreatment on animal manure followed by the addition of hydrochar on the nutrients recovery have not yet been investigated using a combination of chemical, microscopic, and spectroscopic techniques. Therefore, a catalytic HT process was employed to pretreat swine manure without additives (manure-HT) and with H₂O₂ addition (manure-HT- H₂O₂) to improve the conversion efficiency of labile or organic phosphorus (P) to inorganic phase. Then, a Ca-Al layered double hydroxide hydrochar (Ca/Al LDH@HC) derived from corn cob biomass was synthesized and applied to enhance P sorption. Scanning electron microscopy (SEM), and three-dimensional excitation emission matrix (3D-EEM), X-ray photoelectron spectroscopy (XPS), P k-edge X-ray absorption near edge structure (XANES), were used to elucidate the mechanisms of P release and capture. The H₂O₂ assisted HT treatment significantly enhanced the release of inorganic P (251.4 mg/L) as compared to the untreated manure (57.2 mg/L). The 3D-EEM analysis indicated that the labile or organic P was transformed and solubilized efficiently along with the deconstruction of manure components after the H₂O₂ assisted HT pretreatment. Application of Ca/Al LDH@HC improved the removal efficiency of P from the derived P-rich HT liquid. This sorption process was conformed to the pseudo-second-order model, suggesting that chemisorption was the primary mechanism. The results of SEM and P k-edge XANES exhibited that Ca, as the dominated metal component, could act as a reaction site for the formation of phosphate precipitation. These results provide critical findings about recovering P from manure waste, which is useful for biowastes management and nutrients utilization, and mitigating unintended P loss and potential environmental risks.

Life cycle assessment and society willingness to pay indexes of food waste-to-energy strategies

Food waste (FW) has received increasing attention because of its immense production quantities and significance to resource and environmental impacts related to disposal approaches. We combined life cycle assessment (LCA) with society's willingness to pay (WTP) index to evaluate energy, water, and environmental impacts on three food waste-to-energy (FWTE) options in China. For anaerobic digestion (AD) mode, the results showed that 1140 MJ of energy consumption could be saved by power generation from methane, power transmission, and biodiesel production from per ton of FW; the cost of climate change for treating FW was 137.8 kg CO₂e t^-1 FW, failing to be climate-sound due to the end life of digestate in practice. The total impact to AD mode in the form of monetized value for WTP was 13.3 CNY t^-1 FW, of which the collection and transportation, pretreatment, AD reaction, wastewater treatment, biodiesel production, and residue landfilling stages contributed by 10.5%, 6.5%, 19.3%, 27.6%, 4.7%, and 75.7%, respectively, while biogas utilization offset it by 43.9%. Notably, a considerable amount of water used in AD prevented it from showing an advantage compared to incineration (-5.1 CNY t^-1 FW), which performed best overall attributing to the generated electricity compensated for primary energy demand, water, and terrestrial acidification to a great extent. Landfilling turned out to be an unappealing FW disposal method due to the low landfill gas capture ratio. Given that AD is touted for its environmental benefits, potential approaches-such as developing a reliable and supportive technology to facilitate digestate recycling into agriculture-were discussed to improve its competitiveness and attractiveness. Our study employed a way to accumulate and compare impact indicators to better interpret FW management impacts and advantages, considering energy recovery, resource recycling, and the environment.

Correlating phosphorus transformation with process water during hydrothermal carbonization of sewage sludge via experimental study and mathematical modelling

Recently, hydrothermal carbonization (HTC) based phosphorus (P) recovery from sewage sludge (SS) has attracted considerable interests worldwide. However, they concentrated on P transformation in the hydrochars, while ignored that the variations of process water (PW) might influence P transformation, since it exposed to water thoroughly during HTC. In this study, correlation of P transformation with PW were examined via experimental study and mathematical modelling. The results showed that statistical significance (p < 0.05) of HTC temperature and feedwater pH on NH₄⁺-N concentration in the PW was observed due to deamination and ring opening reactions of amino acids, confirming by their excellent correlation with R² = 0.988. NH₄⁺-N concentration dominated increasing PW pH, which stimulated the transformation of NAIP to AP. Associated model was developed with satisfactory R² = 0.938. Although P transformation during HTC was significantly influenced by HTC temperature and feedwater pH, supporting by their strong correlation with R² = 0.956, its transformation was PW pH dependent. Ultimately, detailed P transformation pathways during HTC was proposed with incorporation into the impact of PW. This work can provide new insights into HTC-based P transformation in the pristine SS.

Recovery of phosphate and ammonia from wastewater via struvite precipitation using spent refractory brick gravel from steel industry

Spent refractory brick (SRB) generated from the steel industry has a high magnesium content. In this study, a procedure was developed to utilize SRB gravels for efficient recovery of phosphate and ammonia from high strength wastewater via struvite (MgNH₄PO₄∙6H₂O(s)) precipitation. Mg²⁺ and Ca²⁺ were first leached from SRB gravels using nitric acid solution. Ca²⁺ in the solution could inhibit struvite precipitation and was sequestered by dosing SO₃^2- to form calcium sulfite (CaSO₃(s)). The resulting Mg²⁺-rich solution was then employed to initiate struvite precipitation for phosphate and ammonia recovery. The optimal precipitation was achieved with a molar ratio of [Mg²⁺]:[NH₃-N]:[PO₄³-P] = 2:1:2 at pH 9.5. The residual phosphate in the solution can be further removed via the precipitation of calcium phosphate minerals. Overall, 99.6% phosphate and 98.2% ammonia could be recovered and the treated wastewater could meet the discharging standards of ammonia and phosphate. The resulting solids, including calcium sulfite, struvite and calcium phosphate can be potentially used in the cement industry and agriculture sector to achieve sustainable recycle of spent materials.

Enhanced adsorption of Cu(II) and Zn(II) from aqueous solution by polyethyleneimine modified straw hydrochar

Heavy metals removal from aqueous phase by adsorption technique has recently attracted a considerable interest. Although various adsorbing materials have been developed, introducing more functional groups is considered as the most efficient way to promote the adsorption capacity of the selected adsorbent. However, this approach is usually limited in costly modification precursor and unguaranteed loading efficacy. In this study, waste corn straw was converted to adsorbent precursor by hydrothermal carbonization. The obtained hydrochar (HC) was chemically activated before being modified by polyethyleneimine (PEI). Multiple analysis methods including Scanning Electron Microscopy, Fourier Transform Infrared analysis, and X-ray Photoelectron Spectroscopy analysis verified the alkali activated hydrochar (alkali-HC) was more efficacy to enhance PEI grafting than acid activation. Based on this, the modified HC materials obtained a better adsorption performance. The sorption process of Cu(II) and Zn(II) on the acid-PEI-HC, alkali-PEI-HC, and pristine HC fitted the pseudo second order kinetic and Freundlich model well, and was dominated by chemisorption. Among these adsorbents, the adsorption capacity of alkali-PEI-HC to metal ions was the maximum, which was 207.6 mg/g to Zn(II) and 56.1 mg/g to Cu(II) at 298 K. Regeneration tests showed a result of no less than 60% of its removal capacity was achieved after five cycles. Therefore, alkali-PEI-HC performed as a promising composite sorbent for metal ions. In addition, the study described here has provided a new basis for the utilization of hydrochar (1.08 kWh kg^-1) derived from agricultural resources as a promising adsorbent precursor.

Key roles of the crystal structures of MgO-biochar nanocomposites for enhancing phosphate adsorption

The affinity of biochar (BC) adsorbing phosphate was weak, while generation of magnesium oxide (MgO)-BC nanocomposites that transformed the crystal structures of BC would change the adsorption processes in improving the phosphate adsorption. Hereon, four different crystal structure of absorbents were selected to illustrate why the crystal structures and surface properties of absorbents were of great importance for the phosphate adsorption. The results showed that MgO/KBC with higher combination degree between MgO and KBC could change the normal crystal structure (MgO/KBC1, MgO phase (dominant)) to C-Mg-O phase (dominant). Therefore, MgO/KBC could achieve highest adsorption rate (k₂, 8.059 g mg^-1 min^-1) and q_m (maximal adsorption capacity, 121.950 mg g^-1) for phosphate adsorption among absorbents, and even it had high anti-interference capacity for anions and natural organic matter (NOM). The mechanisms of MgO/KBC for phosphate adsorption were hydrogen-bond interaction, inner-sphere complexation and surface chemical adsorption; adsorption of phosphate on MgO/KBC1 was mainly controlled by inner-sphere complexation (Mg-O-PO₃H^2-, Mg-O-PO₃H₂^- species). In addition, the adsorbability of MgO/KBC for phosphate could be restored after recalcination, which further proved that an efficient nanocomposite, calcinated from waste biomass (fallen leaves), was proposed to control eutrophication.

Valorization of anaerobic digestion digestate: A prospect review

Anaerobic digestion is recognized as promising technology for bioenergy production from biowaste, with huge quantity of digestate being produced as the residual waste. The digestate contains substantial amounts of organic and inorganic matters that be considered highly risky contaminants to the receiving environments if not properly treated, but also potential renewable resources if are adequately recovered. This prospect review summarized the current research efforts on digestate valorization, including aspects of resource recovery and the proposed applications, particularly on the conversion techniques and economic feasibility. The prospects for digestate valorization were highlighted at the end of this review.

A low cost of phosphate-based binder for Mn2+ and NH4+-N simultaneous stabilization in electrolytic manganese residue

Electrolytic manganese residue (EMR) is a solid waste remained in filters after using sulfuric acid to leaching manganese carbonate ore. EMR contains high concentration of soluble manganese (Mn²⁺) and ammonia nitrogen (NH₄⁺-N), which seriously pollutes the environment. In this study, a low cost of phosphate based binder for Mn²⁺ and NH₄⁺-N stabilization in EMR by low grade-MgO (LG-MgO) and superphosphate was studied. The effects of different types of stabilizing agent on the concentrations of NH₄⁺-N and Mn²⁺, the pH of the EMR leaching solution, stabilizing mechanisms of NH₄⁺-N and Mn²⁺, leaching test and economic analysis were investigated. The results shown that the pH of the EMR leaching solution was 8.07, and the concentration of Mn²⁺ was 1.58 mg/L, both of which met the integrated wastewater discharge standard (GB8978-1996), as well as the concentration of NH₄⁺-N decreased from 523.46 mg/L to 32 mg/L, when 4.5 wt.% LG-MgO and 8 wt.% superphosphate dosage were simultaneously used for the stabilization of EMR for 50 d Mn²⁺ and NH₄⁺-N were mainly stabilized by Mn₃(PO₄)₂·2H₂O, MnOOH, Mn₃O₄, Mn(H₂PO₄)₂·2H₂O and NH₄MgPO₄·6H₂O. Economic evaluation revealed that the treatment cost of EMR was $ 11.89/t. This study provides a low-cost materials for NH₄⁺-N and Mn²⁺ stabilization in EMR.

Evaluating the Struvite Recovered from Anaerobic Digestate in a Farm Bio-Refinery as a Slow-Release Fertiliser

Biogas production in agricultural biogas plants generates digestate—liquid waste containing organic matter and mineral nutrients. Utilisation of the digestate on farm fields adjacent to the biogas plants is limited. Therefore, bio-refineries implement advanced forms of digestate processing, including precipitation of struvite (MgNH4PO4.6H2O). Struvite can be transported over long distances and dosed precisely to meet the nutritional needs of the plants. Divergent opinions on the fertilising value of struvite and its function over time call for further research on its effects on crop yields in the first and subsequent years after application. This study investigates the effects of struvite (STR), struvite with ammonium sulphate (STR + N), and commercial ammonium phosphate (AP) on the yields, nutrient concentration in the crops, nutrient uptake by the crops, and soil N, P, and Mg content in the second growing period after the application of fertilisers to silty loam (SL) and loamy sand (LS) soils under grass cultivation. Struvite was recovered from the liquid fraction of digestate obtained from a bio-refinery on the De Marke farm (Netherlands). The soils investigated in the pot experiment originated from Obory (SL) and Skierniewice (LS) (Central Poland). The results obtained over the first growing period following fertilisation were published earlier. In our prior work, we showed that the majority of the struvite phosphorus remains in the soil. We hypothesised that, in the second year, the yield potential of the struvite might be higher than that of commercial P fertiliser. Currently, we have demonstrated that, in the second growing period following the application, struvite causes an increase in grass yield, nutrient uptake by the crops, and P and Mg content in the soil. On SL and LS soils, the yields of the four grass harvests from the STR and STR + N treatments were higher than those from AP by approximately 8% and 16.5%, respectively. Our results confirm that struvite is more effective as a fertiliser compared to commercial ammonium phosphate. Struvite can be, therefore, recommended for fertilising grasslands at higher doses once every two years.

Enhanced transformation of phosphorus (P) in sewage sludge to hydroxyapatite via hydrothermal carbonization and calcium-based additive

Phosphorus (P) recovery from sewage sludge is one of the promising substitutes to the phosphate ores to alleviate the shortage of P supply in the future. In this study, how hydrothermal carbonization (HTC) temperature functioned in the migration and transformation of P from sewage sludge during HTC process was clarified. The enhancement effect of Ca-based additive on the transformation of P to hydroxyapatite via HTC was systematically studied. Additionally, leaching characteristics of P in the hydrochars with Ca-based additive were analyzed to assess their P-bioavailability. Results indicated that favoring by increased pH in the process water, HTC temperature played a significant role in the migration and transformation of P during HTC. Therefore, higher HTC temperature was beneficial for P enrichment and transformation to apatite phosphorus in the hydrochars. Both alkaline environment and existence of sufficient calcium ions were essential for enhanced formation of apatite phosphorus during HTC. Adding CaO could stimulate almost complete transformation of non-apatite inorganic phosphorus to apatite phosphorus such as hydroxyapatite, causing a maximum increase of apatite phosphorus by 252%. Concurrently, P-bioavailability by 2% (w/w) formic acid extraction of the hydrochars increased by 233% at CaO = 4%. These findings were confirmed by XRD analyses. Ca-associated apatite phosphorus such as Ca₅(PO₄)₃OH and Ca₂P₂O₇ ∙ 2H₂O, was detected in the hydrochars. With the assistance of thermochemical calculation, transformation pathways of P after CaO addition have been proposed, which coincided with our experimental results well. The stable P-containing minerals of hydroxyapatite (Ca₅(PO₄)₃OH) was calculated at equilibrium state.

Thermal decomposition of struvite pellet by microwave radiation and recycling of its product to remove ammonium and phosphate from urine

The precipitation of struvite (MgNH₄PO₄·6H₂O) consumes many chemicals to completely remove ammonium and phosphate from urine and has the difficulty in solid separation from solution. This study proposed an alternative approach for the complete nutrient removal through recycling use of microwave-induced decomposition product of struvite pellet with sizes of 2-4 mm. Results showed that microwave radiation effectively decomposed the struvite pellet in an alkaline solution within 8 min. An increase in microwave power and NaOH concentration enhanced the decomposition. The double-layer structure of the pellet led to multiple paths of struvite decomposition. Active components of the decomposition product were newberyite, brucite, and amorphous MgNaPO₄ and MgHPO₄. The removal efficiencies of ammonium and phosphate from urine both reached 93% using the decomposition product at optimized P/N ratio and pH. Maximum recycles of 4 were recommended because further decomposition of the regenerated struvite pellets induced high losses of magnesium and phosphate. Calculations showed that the total cost of chemical consumption of the proposed approach was reduced by 47% compared with that of a conventional chemical struvite precipitation. Moreover, the volume index of the regenerated struvite pellets was 15 mL/g_P which was much lower than that of conventional struvite fines (116 mL/g_P), thereby indicating a better solid-liquid separation ability. Therefore, recycling of struvite pellets combining with microwave decomposition was chemical saving and easily separating of solid from liquid for the complete removal of nutrients from urine.

Swine manure valorization for phosphorus and nitrogen recovery by catalytic-thermal hydrolysis and struvite crystallization

Phosphorus (P) and nitrogen (N) recovery from swine manure has attracted considerable interest for biomass valorization. In this study, a catalytic-thermal hydrolysis (TH) process combined with struvite crystallization was investigated to promote P and N conversion from swine manure. Its potential as a phosphate-based fertilizer was investigated. Two periods for P solubilization and transformation were observed, i.e., an initial increase with reaction time followed by a decrease as treatment continued. Nitrogen conversion efficiency increased with increasing temperature and time. Treatment of swine manure by catalytic-TH with HCl + H₂O₂ showed the best performance for P and N solubilization and transformation. With a Mg²⁺/PO₄^3- molar ratio of 2.49 and a pH of 9.11, the struvite crystallization efficiency from the supernatant after catalytic-TH with HCl + H₂O₂ reached 99.2%. Hydroculture bioassay showed that struvite had a positive effect on the early growth of wheat. The P concentrations in both root and shoot tissues for struvite treatment were more than two times higher than that of soluble P. These encouraging results warrant further studies on the conversion of biowaste given that recycling nutrients sources may outperform traditional synthetic fertilizers.

Study on removal of phosphorus as struvite from synthetic wastewater using a pilot-scale electrodialysis system with magnesium anode

Struvite precipitation may become ineffective in removing phosphorus due to the low concentration of phosphate in the liquid. In this study, electrolysis with a magnesium anode was applied to recovering phosphorus and ammonia as struvite from wastewater. A novel electrodialysis process (ED) with a magnesium anode was developed, and its feasibility to treat synthetic wastewater with low phosphate concentration was demonstrated in a pilot-scale experimental system. To achieve high phosphate removal efficiency in the product stream, the optimal initial pH and flow rate were found to be 8.8 and 200 L h^-1, respectively, for the ED system at a constant current of 0.1 A. The pilot-scale ED system under the consecutive batch mode removed 65% phosphate from the synthetic wastewater containning 10 mg L^-1P, and the phosphate concentration in the product stream was kept at 30 mg L^-1 after 280 min. The running cost of the ED system was estimated to be $31.27 kg^-1 P for synthetic wastewater with 10 mg L^-1 P, mainly resulting from the cost of the loss of the magnesium anode. The precipitates generated from the product stream were confirmed as struvite by XRD analysis.

Feedstock-Dependent Phosphate Recovery in a Pilot-Scale Hydrothermal Liquefaction Bio-Crude Production

Microalgae (Spirulina) and primary sewage sludge are considerable feedstocks for future fuel-producing biorefinery. These feedstocks have either a high fuel production potential (algae) or a particularly high appearance as waste (sludge). Both feedstocks bring high loads of nutrients (P, N) that must be addressed in sound biorefinery concepts that primarily target specific hydrocarbons, such as liquid fuels. Hydrothermal liquefaction (HTL), which produces bio-crude oil that is ready for catalytic upgrading (e.g., for jet fuel), is a useful starting point for such an approach. As technology advances from small-scale batches to pilot-scale continuous operations, the aspect of nutrient recovery must be reconsidered. This research presents a full analysis of relevant nutrient flows between the product phases of HTL for the two aforementioned feedstocks on the basis of pilot-scale data. From a partial experimentally derived mass balance, initial strategies for recovering the most relevant nutrients (P, N) were developed and proofed in laboratory-scale. The experimental and theoretical data from the pilot and laboratory scales are combined to present the proof of concept and provide the first mass balances of an HTL-based biorefinery modular operation for producing fertilizer (struvite) as a value-added product.