Multifaceted evaluation of distribution, occurrence, and leaching features of typical heavy metals in different-sized coal gasification fine slag from Ningdong region, China: A case study

Roles of the SOM and clay minerals in alleviating the leaching of Pb, Zn, and Cd from the Pb/Zn smelter soil: Multi-surface model and DFT study

Soil organic matter (SOM) and clay minerals are important sinks for reactive heavy metals (HMs) and exogenous hydrogen ions (H+). Therefore, HMs are likely to be released into soil porewater under acid rainfall conditions due to the competitive adsorption of H+. However, negligible Lead, Zinc, and Cadmium (<6 ‰) in the Pb/Zn smelter soil were leached, and the effects of SOM and clay minerals on HMs leaching were unclear. Herein, the H+ consumption and HMs redistribution on SOM and clay minerals were quantitated by the multi-surface model and density functional theory calculations to reveal the roles of SOM and clay minerals in alleviating HMs' leaching. Clay minerals consumed 43.2 %-52.0 % of the exogenous H+, serving as the dominant sink for the exogenous H+ due to its high content and hindering H+ competitive adsorption on SOM. Protonation of the functional groups constituted >90 % of the total H+ captured by clay minerals. Meanwhile, some H+ also competed with HMs for adsorption sites on clay minerals due to its 0.497-fold to 1.54-fold higher binding energies than HMs, resulting in the release of HMs. On the contrary, SOM served as an accommodator for taking over the released HMs from clay minerals. The HMs complexation on the low-affinity sites (R-L-) of SOM was responsible for the recapture of HMs. In Ca-enriched soil, the released HMs were also recaptured by SOM via ion exchange on the R-L-Ca+ and the high-affinity sites (R-H-Ca+) sites due to the 30.8 %-178 % higher binding energies of HMs on these sites than those of Ca. As a result, >63.4 % of the released HMs from clay minerals were transferred to the SOM. Thus, the synergy of SOM and clay minerals in alleviating the leaching of HMs in Pb/Zn smelter soils cannot be ignored in risk assessment and soil remediation.

Speciation distribution and leaching behavior of heavy metals in coal gasification fine ash: Influence of particle size, carbon content and mineral composition

In this study, the occurrence and distribution of heavy metals in coal gasification fine ash (CGFA) with different particle sizes were investigated to ensure safer disposal and utilization strategies for CGFA. These measures are critical to sustainable industrial practices. This study investigates the distribution and leachability of heavy metals in CGFA, analyzing how these factors vary with particle size, carbon content, and mineral composition. The results demonstrated that larger CGFA particles (>1 mm) encapsulated up to 70 % more heavy metals than smaller particles (<0.1 mm). Cr and Zn were present in higher concentrations in larger CGFA particles, whereas volatile elements such as Zn, Hg, Se, and Pb were found in relatively higher contents in finer CGFA particles. At least 70 % of Hg in CGFA was present in an acid-soluble form of speciation, whereas Cd, Zn, and Pb were mostly present in a reducible form of speciation, which could be attributed to the presence of franklinite. More than 40 % of Cd and Zn in fine CGFA particles exist in an acid-soluble form. With the exception of CGFA_1.18, Se in CGFA mainly existed in an oxidizable form at a ratio of 60 %-80 %. This could be attributed to the presence of bassanite particles as well as the higher affinity of Se for S. In contrast, Cr, Cu, and As were mostly present in residual speciation forms owing to their parasitism in quartz, sillimanite, and amorphous Fe solid solution in CGFA. Additionally, the study revealed that there was no significant relationship between heavy metal content, leaching behavior, and carbon content in CGFA. Based on combined analyses using toxicity characteristic leaching procedure (TCLP) leaching concentrations and risk assessment code (RAC) results, it is recommended to focus on the environmental risks posed by Cd, Cr, Pb, Zn, and Hg in CGFA during their modification and utilization processes.

Distribution, occurrence, and leachability of typical heavy metals in coal gasification slag

Coal gasification slag (CGS) contains variable amounts of heavy metals, which can negatively impact the environment. The mineral composition, element distribution, occurrence, and leaching characteristics of heavy metals in coal gasification coarse slag (CGCS) and coal gasification fine slag (CGFS) are studied to explain the leaching behavior of heavy metals in CGS. The movable components of heavy metals in CGFS (0.06 %-63.03 %) are significantly higher than those in CGCS (0 %-18.72 %). Leaching Environmental Assessment Framework 1313 data shows that heavy metals Zn, Cr, Cd, As, Pb, Ni, and Cu exhibit high leaching rates at low pH conditions, with Zn leaching concentrations as high as 2.11 mg/L at pH 2. Zn, Cr, and As exhibit obvious amphoteric leaching characteristics, and the leaching concentration of As at high pH (1.34 mg/L) even exceeds that at low pH (1.31 mg/L). Except for Cu, all heavy metals in CGS exceed the class III groundwater standard in some cases. Therefore, evaluation is needed before resource utilization of CGS due to potential leaching of some heavy metals.

Spatial and temporal distribution characteristics and risk assessment of heavy metals in groundwater of Pingshuo mining area

Groundwater pollution in the Pingshuo mining area is strongly associated with mining activities, with heavy metals (HMs) representing predominant pollutants. To obtain accurate information about the pollution status and health risks of groundwater, 189 groups of samples were collected from four types of groundwater, during three periods of the year, and analyzed for HMs. The results showed that the concentration of HMs in groundwater was higher near the open pit, waste slag pile, riverfront area, and human settlements. Except for Ordovician groundwater, excessive HMs were found in all investigated groundwater of the mining area, as compared with the standard thresholds. Fe exceeded the threshold in 13-75% of the groundwater samples. Three sources of HMs were identified and quantified by Pearson's correlation analysis and the PMF model, including coal mining activities (68.22%), industrial, agricultural, and residential chemicals residue and leakage (16.91%), and natural sources (14.87%). The Nemerow pollution index revealed that 7.58% and 100% of Quaternary groundwater and mine water samples were polluted. The health risk index for HMs in groundwater showed that the non-carcinogenic health risk ranged from 0.18 to 0.42 for adults, indicating an acceptable level. Additionally, high carcinogenic risks were identified in Quaternary groundwater (95.45%), coal series groundwater (91.67%), and Ordovician groundwater (26.67%). Both carcinogenic and non-carcinogenic risks were greater for children than adults, highlighting their increased vulnerability to HMs in groundwater. This study provides a scientific foundation for managing groundwater quality and ensuring drinking water safety in mining areas.

Understanding the release, migration, and risk of heavy metals in coal gangue: An approach by combining experimental and computational investigations

The lack of understanding on the environmental fate and implications of heavy metals in coal gangue (CG) has restrained its utilization. Conventional extraction methods provide empirical measures of heavy metal speciation, lacking a detailed description of bound strength, which limits long-term risk assessment. In this study, the releasing and migrating behavior of six heavy metals (Cd, As, Pb, Ni, Cu, and Cr) were investigated through an approach by combining experimental and computational investigations. The corresponding mechanisms and risks were understood and discussed on a molecular level. The results suggested that CG is primarily a natural kaolinite α-quartz and anatase mineral. The sequence extraction results showed that heavy metals in CG are mainly distributed in stable silicate and iron manganese oxide-bound states. The toxicity characteristic leaching procedure test advised Cu, Cr, Ni, and Pb had a high toxic level and thus required long-term monitoring and controlling. A quantum chemical calculation demonstrated that the heavy metals were more likely to be embedded in silicate minerals with high binding energy than those binding on the anatase surface. The findings of this research provide a promising approach to comprehensively evaluate the stability mechanism and potential long-term risks of heavy metals in solid waste.

A review of sustainable utilization and prospect of coal gasification slag

Currently, the storage of coal gasification slag (CGS) is continuously increasing, as the coal gasification technology develops, posing significant environmental hazards. Due to its volcanic ash characteristics and rich residual carbon, CGS has great potential for resource utilization, which has attracted the attentions of many scholars. This paper firstly introduces the compositions and properties of CGS. Then, it reviews the existing utilization methods of CGS, including Preparation of building materials, carbon-ash separation technology, ecological restoration, and cyclic blending. The advantages and disadvantages of various methods are compared. Subsequently, some high-value utilization methods of coal gasification slag are introduced, such as the preparation of high-performance activated carbon and zeolite, of which the feasibility and advantages are evaluated. Finally, some suggestions are put forward for future developing technologies. This paper aims to provide some references and inspiration for the utilization and environmental protection of CGS.

Multitudinous components recovery, heavy metals evolution and environmental impact of coal gasification slag: A review

In recent years, the coal gasification industry has rapidly developed, becoming one of the most promising technologies in the advanced and clean coal chemical industry. As a result, the annual emission of coal gasification fine slag (CGFS) has continuously increased. The present situation of CGFS is regarded as a notorious waste in gasification plants and is rudely landfilled or deposited in slag yards, which leads to a large waste of land resources, the release of dangerous elements, and numerous pollution problems. Although CGFS is classified as industrial solid waste, its unique physical and chemical properties make it a valuable resource that cannot be overlooked. This paper focuses on the resource utilization technology and environmental impact of CGFS. The resource utilization of different components of CGFS has realized the evolution from waste to valuable substances. Moreover, during the disposal and utilization of CGFS, its environmental effects cannot be ignored. The main problems and future research directions are also further proposed. Efforts should be focused on the challenges of the technology, cost, and environmental protection in the application process to achieve industrial application, and ultimately committed to sustainable and green development goals, and promote the sustainable management and conservation of resources.

Distributions of and environmental risks posed by Cr and Zn when co-treating solid waste in different kilns

In order to dispose solid waste reasonably and provide reference data for solid waste co-treatment in industrial kilns, coal chemical products were co-treated in a pulverized coal furnace and refuse-derived fuel was co-treated in a gasifier-coupled pulverized coal furnace system. The distribution and environmental risks of Cr and Zn in different kilns were compared and analyzed. The Cr and Zn distributions in the solid products from the pulverized coal furnace tests were similar. Fly ash contained > 80% of the Cr and Zn. In the gasifier, cyclone dust and gasification gas contained only ∼ 60% of the Cr and Zn, and gasification slag contained > 40% of the Cr and Zn. The gasification gas contained ∼ 33% of the Cr and Zn volatilized. The pulverized coal furnace temperature was > 1,500 °C. Most of the Cr and Zn volatilized and then condensed, so became enriched in the fly ash. The gasifier temperature was ∼ 750 °C, so less volatilization occurred and Cr and Zn became enriched in the gasification slag. The Cr and Zn concentrations in leachates of the solid products were lower than the limits of "GB 5085.3-2007". However, the Cr and Zn concentrations in the gasification slag and cyclone dust leachates were close to the limits and tens to hundreds of times higher than the concentrations in the pulverized coal furnace fly ash and slag leachates. The low temperatures and low-oxygen environments of gasifiers are not conducive to heavy metals being stable in the solid products, and the environmental risks posed by heavy metals in the solid products are high. The risks to the environment are less serious for co-treating solid waste in pulverized coal furnaces than gasifiers.

Geochemical distribution and mineralogy of heavy metals in the gasification residue of coal-waste activated carbon-slurry: Insights into leaching behavior

Here, a novel approach to the detoxification and reuse of waste activated carbon (WAC) through co-gasification with coal-water slurry (CWS) is proposed. To evaluate the harmlessness to the environment of this method, the mineralogical composition, leaching characteristics, and geochemical distribution of heavy metals were investigated, enabling the leaching behavior of heavy metals in gasification residues to be explained. The results showed that the gasification residue of coal-waste activated carbon-slurry (CWACS) contained higher concentrations of Cr, Cu, and Zn, while those of Cd, Pb, As, Hg, and Se were well below 100 μg/g. Further, the spatial distributions of Cr, Cu, and Zn in the mineral phases of the gasification residue of CWACS were relatively uniform overall, and no obvious regional enrichment was observed. The leaching concentrations of various heavy metals in the gasification residues of the two CWACS samples were all lower than the standard limit. Following the co-gasification of WAC with CWS, the stability of the heavy metals in the environment was enhanced. Meanwhile, the gasification residues of the two CWACS samples showed no environmental risk for Cr, low environmental risk for Pb and Hg, and only a moderate environmental risk for Cd, As, and Se.

Evaluation on leachability of heavy metals from tailings: risk factor identification and cumulative influence

The leachability of heavy metals (HMs) in tailings is significantly affected by multivariate factors associated with environmental conditions. However, the leaching patterns of HMs in molybdenum (Mo) tailings due to environmental change and cumulative influences of multi-leaching factors remain unclear. The leaching behaviors of HMs in Mo tailings were studied through static leaching tests. The key leaching factors were discussed via simulating acid rain leaching scenario in terms of global and local environmental conditions. The potential risk factors were identified, and their cumulative influences on the leachability of HMs were evaluated with boosted regression trees (BRT) and generalized additive model (GAM) analyses. Environmental factors showed interactive effects on the leachability of HMs in tailings. The leachability of HMs in tailings decreased significantly with the interaction of increasing liquid/solid (L/S) ratio and pH. Rebound of leachability was observed with high L/S ratio (> 60) and long-time leaching (> 30 h). L/S ratio and pH were the most sensitive factors to the leachability of HMs with the corresponding contribution of 40.8% and 27.1%, respectively, followed by leaching time and temperature (~ 16%). The total contribution of global climate-associated factors, i.e., L/S ratio, leaching time, and temperature to the leachability of HMs was up to 70%, while leachate pH shared the other 30%. With the increase of persistent heavy rain in summer globally, As and Cd were found to having higher leaching risks than the other HMs in tailings, although an obvious decrease in their leachability was obtained due to the improvement of acid rain pollution in China. The study provides a valuable method for the identification of potential risk factors and their associations with the leaching behaviors of HMs in tailings under the background of obvious improvement on acid rain pollution in China and global climate change.

Strong binding of heavy metals in fayalite of copper smelting slags: Lattice site substitution

A deep understanding of the binding relationship between Fe₂SiO₄ and heavy metals from the perspective of lattice site substitution is essential to improve the theoretical knowledge regarding heavy metals binding in copper smelting slags (CSS). Here, we proposed the lattice site substitution behavior of heavy metals in Fe₂SiO₄ by preparing M-Fe₂SiO₄ (M = Cu, Pb, and As). X-ray diffraction refinement, scanning electron microscopy, and Fourier transform-infrared spectroscopy analysis showed that heavy metals were involved in the formation of Fe₂SiO₄ during the smelting process. Compared with pure Fe₂SiO₄, the fine structure of M-Fe₂SiO₄ was significantly changed by the lattice substitution of heavy metals. X-ray photoelectron spectroscopy and Raman and Mossbauer spectra combined with Density Functional Theory calculation confirmed that the divalent metal elements including Cu and Pb were bound to the Fe₂SiO₄ lattice by replacing M2 site. However, the trivalent As element could substitute both the positions of M2 site and part of the central Si atom through a charge compensation mechanism. Overall, the proposed lattice site substitution behavior of heavy metals in Fe₂SiO₄ could enrich the theory of the lattice substitution of heavy metals in CSS, also further provide guidance for the comprehensive disposal of CSS.

Utilization of Gasification Coarse Slag Powder as Cement Partial Replacement: Hydration Kinetics Characteristics, Microstructure and Hardening Properties

Coal gasification coarse slag (GFS) is a byproduct of coal gasification technology, which contains abundant amorphous aluminosilicate minerals. GFS has low carbon content, and its ground powder has potential pozzolanic activity, which can be used as a supplementary cementitious material (SCM) for cement. Herein, GFS-blended cement was studied in terms of ion dissolution characteristics, initial hydration kinetics, hydration reaction process, microstructure evolution process, and the development of the mechanical strength of their paste and mortar. Enhanced alkalinity and elevated temperature could increase the pozzolanic activity of GFS powder. The specific surface area of GFS powder and its content did not change the reaction mechanism of cement. The hydration process was divided into three stages: crystal nucleation and growth (NG), phase boundary reaction (I), and diffusion reaction (D). A higher specific surface area of the GFS powder could improve the chemical kinetic process of the cement system. The degree of reaction of GFS powder and blended cement had a positive correlation. A low GFS powder content (10%) with a high specific surface area (463 m²/kg) showed the best activation in cement as well as improving the late mechanical properties of cement. The results show GFS powder with low carbon content has the application value as SCM.

Efficient catalytic degradation of methylene blue by a novel Fe3+-TiO2@CGS three-dimensional photoelectric system

In this study, a novel three-dimensional photoelectric system was designed and constructed for the degradation of methylene blue (MB) via photocatalysis, electrocatalysis, and photoelectric catalysis. To this end, a Ti/RuO₂-IrO₂-SnO₂-CeO₂ electrode was prepared via a thermal oxidation coating method and used as a dimensionally-stable anode (DSA). The cathode was made of a titanium sheet with Fe³⁺-doped TiO₂ loaded on coal gasification slag (CGS) (Fe³⁺-TiO₂@CGS) as a photocatalyst. The factors affecting the degradation efficiency, such as the supporting electrolyte, current density, and initial pH were systematically investigated. The results revealed Fe³⁺-TiO₂@CGS three-dimensional photoelectric system exhibiting efficient synergistic performance of photocatalysis and electrocatalysis with a synergistic factor of 1.11. Photo-generated holes (h⁺) were generated by light irradiation and direct anodic oxidation. Furthermore, hydroxyl radicals (HO·) radicals were induced via other pathways. Such active species showed highly-oxidizing abilities, beneficial to the degradation of methylene blue (MB). The representative Fe³⁺-TiO₂@CGS three-dimensional photoelectric system showed super high degradation efficiency at pH 11 and current density of 18.76 mA cm^-2. Using NaCl as a supporting electrolyte, the degradation yield reached 99.98% after 60 min of photoelectrical treatment. Overall, the novel Fe³⁺-TiO₂@CGS three-dimensional photoelectrical system looks very promising for the highly efficient catalytic degradation of organic contaminants.

Mesoporous Spherical Silica Filler Prepared from Coal Gasification Fine Slag for Styrene Butadiene Rubber Reinforcement and Promoting Vulcanization

Coal gasification fine slag (CFS) is a solid contaminant produced by an entrained flow gasifier, which pollutes fields and the air in the long term. CFS is a potential polymer reinforcement filler and has been used in polypropylene and acrylonitrile butadiene styrene resins. Coal gasification fine slag mesoporous silica (FS-SiO₂) was prepared by acid leaching, calcination, and pH adjustment, with a larger specific surface area and less surface hydroxyl compared to the commercial precipitated silica (P-silica). The cure characteristics, crosslink density, mechanical properties, the morphology of the tensile fractures, dynamic mechanics, and rubber processing of the prepared styrene butadiene rubber (SBR) composites filled with P-silica and FS-SiO₂ were analyzed, respectively. The results indicated that FS-SiO₂ was dispersed more uniformly in the SBR matrix than P-silica owing to its smaller amount of surface hydroxyl and spherical structure, resulting in a better mechanical performance and wet skid resistance. In particular, the SBR composites with a filler pH of 6.3 exhibited the highest crosslink density and tensile strength, being superior to commercial P-silica. Significantly, the curing time decreased with the increase in the pH of FS-SiO₂, which caused the rubber processing to be more efficient. This strategy can reduce the cost of rubber composites and the environmental pollution caused by CFS.

Efficient dewatering of waste gasification fine slag based on mechanical pressure-vacuum fields: Dewatering characteristics, energy optimization and potential environmental benefits

Landfill is the major waste disposal method of high-moisture coal gasification fine slag (GFS) which causes the pollution of soil and water and brings the waste of resources. GFS efficient dewatering is an urgent problem to be solved, which is beneficial to realize its resource utilization. In this paper, mechanical pressure and vacuum coupling energy fields are applied to carry out the dewatering processes of GFS. The pressure field provides strong power for water migration, which makes water leave the particle system, while the vacuum field provides traction for water removal from system. The fine slag produced from Coal-to-methanol (named JC) with larger size particles tends to form "bridging" frameworks among particles, which provides water occurrence space and increases the moisture migration resistance. The mechanical dewatering process has an energy advantage interval, when the sample moisture is reduced to a certain degree, the mechanical force field is mainly used for particle friction and breakage but not for moisture migration. Through dewatering process energy optimization, high moisture gasification fine slag can be removed about 15% water within 30s and energy consumption of efficient dewatering is 2.63 kJ/g which is much lower than that of drying. Efficient dewatering is benefit to the GFS recycling which reduces hazardous materials release to environment. The potential effects of high efficiency dewatering process on GFS resource utilization and the possible eco-design framework for products recycled from the waste GFS were proposed. The research results will provide theoretical guidance for the gasification fine slag efficient dewatering and is benefit to the environment.