Poultry litter ash characterisation and recovery

Mitigating CO2 emissions through an industrial symbiosis approach: Leveraging cork ash carbonation

This study explores for the first time the potential use of carbonation as a method for managing cork ash, a byproduct of biomass waste incineration. Additionally, the cork ash was combined with fly ash from municipal solid waste incineration to leverage the carbonation reaction's ability to stabilize heavy metals. The findings suggest that subjecting biomass ash to carbonation can lead to the formation of mineral carbonates, effectively capturing CO2 and reducing its release into the atmosphere. The combination of various alkaline wastes and the stabilization of leachable heavy metals through carbonation reactions also opens opportunities for synergies between different industrial sectors. Finally, the study proposes a route for the obtained materials valorisation via 'end of waste': the reuse of the resulting materials as substitutes for natural resources, particularly in applications like building materials and polymer composites, can further enhance carbon dioxide savings.

Properties of Animal-Origin Ash—A Valuable Material for Circular Economy

In the presented paper, two types of animal-origin biomass, cow dung and chicken litter, are characterized in terms of combustion-related problems and ash properties. It was found that these parameters strongly depend on the farming style. Whether it is cow dung or chicken litter, free-range raw materials are characterized by higher ash contents than industrial farming ones. Free-range samples contain chlorine at lower levels, while industrial farming samples are chlorine rich. Free-range samples are characterized by the predominant content of silica in the ash: 75.60% in cow dung and 57.11% in chicken litter, while industrial farming samples contain more calcium. Samples were classified by 11 “slagging indices” based on the ash and fuel composition to evaluate their tendencies for slagging, fouling, ash deposition and bed agglomeration. Furthermore, an assessment was made against the current EU law regulations, whether the ashes can be component materials for fertilizers. The phosphorus concentration in the investigated ashes corresponds to 4.09–23.73 wt% P2O5 and is significantly higher in industrial chicken litter samples. The concentrations of Hg, Cu, As, Ni, Cd and Pb in all samples are below the limits of the UE regulations. However, concentrations of Cr in all samples and Zn in industrial chicken litter exceed these standards.

Formulation and evaluation of organo-mineral fertilizers based on sewage sludge optimized for maize and sunflower crops

The depletion of natural resources, energy consumption and environmental issues relating to fertilizer production processes are driving a move towards a more sustainable use of resources and the recycling of nutrients. With regard to the fertilizer industry, this gives the opportunity to use the fertilizing potential of alternative raw materials. This paper evaluates the possibility of using dried sewage sludge in the manufacture of organo-mineral fertilizers. Fertilizers based on sewage sludge with an addition of poultry litter ash and mineral fertilizers were developed and characterized in the study. It was possible to produce multicomponent organo-mineral fertilizers with optimized compositions for maize and sunflower crops, characterized by total nutrient content over 20%. Moreover, they contained beneficial secondary nutrients and micronutrients originated from waste materials. The fertilizers were free of pathogens and fulfilled the requirements related to heavy metal content according to Polish legislation. The method of manufacturing organo-mineral fertilizers based on waste materials is a simple waste management solution offering organic matter and nutrient recycling in line with the circular economy and reducing reliance on imported raw materials.

A post-pandemic sustainable scenario: What actions can be pursued to increase the raw materials availability?

On January 30, 2020, COVID-19 outbreak, detected for the first time in Wuhan (China), was declared by WHO a Public Health Emergency. In a strongly connected world, the consequent slowdown of the Chinese economy contributed to disrupt the global supply chains of several products. In a post-pandemic scenario, the expected rapid increase in demand of critical raw materials (associated with the transition to more green energy sources), coupled with the problems that some mining activities are relegated only in certain countries and regions, must be considered in a sustainable perspective. This work analyses the literature about (critical) raw materials and COVID-19, not only to present the impact of the pandemic on their supply, but also to propose some actions that should be pursued in a post-pandemic renaissance scenario, to increase raw materials availability, with great attention to most critical ones, in the frame of circular economy principles. The post-pandemic possibilities are evaluated and suitable actions are suggested to secure the raw materials availability for the foreseen increase of investments in crucial and strategic sectors, in accord with the UN Sustainable Development Goals (SDGs). The proposed actions can be summarized as policy, strategy, economy, and technology activities.

Phosphorous and Silica Recovery from Rice Husk Poultry Litter Ash: A Sustainability Analysis Using a Zero-Waste Approach

Phosphate rocks are a critical resource for the European Union, and alternative sources to assure the future production of a new generation of fertilizers are to be assessed. In this study, a statistical approach, combined with a sustainability evaluation for the recovery of materials from waste containing phosphorus (P), is presented. This work proposes a strategy to recover P and silica (SiO2) from rice husk poultry litter ash (RHPLA). The design of experiment (DoE) method was applied to maximize the P extraction using hydrochloric acid (HCl), with the aim to minimize the contamination that can occur by leachable heavy metals present in RHPLA, such as zinc (Zn). Two independent variables, the molar concentration of the acid, and the liquid-to-solid ratio (L/S) between the acid and RHPLA, were used in the experimental design to optimize the operating parameters. The statistical analysis showed that a HCl concentration of 0.34 mol/L and an L/S ratio of 50 are the best conditions to recover P with low Zn contamination. Concerning the SiO2, its content in RHPLA is too low to consider the proposed recovery process as advantageous. However, based on our analysis, this process should be sustainable to recover SiO2 when its content in the starting materials is more than 80%.

Sustainable Materials and their Contribution to the Sustainable Development Goals (SDGs): A Critical Review Based on an Italian Example

The Sustainable Development Goals (SDGs) have been proposed to give a possible future to humankind. Due to the multidimensional characteristic of sustainability, SDGs need research activities with a multidisciplinary approach. This work aims to provide a critical review of the results concerning sustainable materials obtained by Italian researchers affiliated to the National Interuniversity Consortium of Materials Science and Technology (INSTM) and their contribution to reaching specific indicators of the 17 SDGs. Data were exposed by using the Web of Science (WoS) database. In the investigated period (from 2016 to 2020), 333 works about sustainable materials are found and grouped in one of the following categories: chemicals (33%), composites (11%), novel materials for pollutants sequestration (8%), bio-based and food-based materials (10%), materials for green building (8%), and materials for energy (29%). This review contributes to increasing the awareness of several of the issues concerning sustainable materials but also to encouraging the researchers to focus on SDGs’ interconnections. Indeed, the mapping of the achievements can be relevant to the decision-makers to identify the opportunities that materials can offer to achieve the final goals. In this frame, a “Sustainable Materials Partnership for SDGs” is envisaged for more suitable resource management in the future.

Simultaneous amorphous silica and phosphorus recovery from rice husk poultry litter ash

The livestock sector is one of the most important sectors of the agricultural economy due to an increase in the demand for animal protein. This increase generates serious waste disposal concerns and has negative environmental consequences. Furthermore, the food production chain needs phosphorus (P), which is listed as a critical raw material due to its high demand and limited availability in Europe. Manure contains large amounts of P and other elements that may be recycled, in the frame of circular economy and "zero waste" principles, and reused as a by-product for fertilizer production and other applications. This paper focuses on the extraction and recovery of amorphous silica from rice husk poultry litter ash. Two different extraction procedures are proposed and compared, and the obtained silica is characterized. This work shows that amorphous silica can be recovered as an almost pure material rendering the residual ash free of P. It also addresses the possibility of more specific phosphorous extraction procedures via acid leaching.

A Mineral By-Product from Gasification of Poultry Feathers for Removing Cd from Highly Contaminated Synthetic Wastewater

Ash from poultry feather gasification was investigated as an adsorbent for Cd removal from synthetic wastewater under a range of operational conditions: initial pH (2–8) and salinity (8–38 mS/cm) of wastewater, ash dosage (2.5–50 g/L), Cd concentration (25–800 mg/L) and contact time (5–720 min). The ash was highly alkaline and had low surface area and micropores averaging 1.12 nm in diameter. Chemical/mineralogical analysis revealed a high content of P2O5 (39.9 wt %) and CaO (35.5 wt %), and the presence of calcium phosphate, hydroxyapatite and calcium. It contained only trace amounts of heavy metals, BTEX, PAHs and PCBs, making it a safe mineral by-product. Cd adsorption was described best with Langmuir and pseudo-second order models. At pH 5, an ash dosage of 5 g/L, 40 min contact time and 100 mg Cd/L, 99% of Cd was removed from wastewater. The salinity did not affect Cd sorption. The maximum adsorption capacity of Cd was very high (126.6 mg/g). Surface precipitation was the main mechanism of Cd removal, possibly accompanied by ion exchange between Cd and Ca, coprecipitation of Cd with Ca-mineral components and Cd complexation with phosphate surface sites. Poultry ash effectively removes high concentrations of toxic Cd from wastewater.

Synthesis and characterization of struvite derived from poultry manure as a mineral fertilizer

Animal manure is an important source of nutrients for crop production, but environmental issues can restrict its direct use. Thermochemical processing these manures may be an alternative to concentrate nutrients and reduce the final volume for agriculture application. We aimed here to evaluate the viability of extracting nutrients from chicken manure using a thermochemical process which reduces the volume of transported nutrients, targeting phosphorus (P) recovery as precipitated struvite, without add external source of P. The extraction of nutrients from poultry manure was performed in water, followed by a thermochemical treatment of the solid phase by incineration and acidulation of the resulting ash. Struvite was produced from the acidified ash extract after supplementation with Mg and regulating the pH (~8.5) by KOH addition. The recovery efficiency of P from the poultry manure and incorporation into struvite was 90%. The final product was a multi-nutrient fertilizer with high macronutrient levels (P, K, Mg and S) and low micronutrient content when compared to fresh manure, as well as lower levels of heavy metals, potentially harmful for the environment. The precipitated product obtained here is composed of struvite-NH₄ and struvite-K, alongside appreciable quantities of potassium sulphate and hydroxyapatite carbonate. Overall, we conclude that poultry manure represents a viable source of P and N for struvite production resulting in a nutrient-rich, pathogen-free inorganic fertiliser suitable for widespread use in agriculture.

Review of the Reuse Possibilities Concerning Ash Residues from Thermal Process in a Medium-Sized Urban System in Northern Italy

This review paper reports a detailed characterization of some combustion or incineration residues and by-products produced in a medium-sized city in Northern Italy. The municipal solid waste incineration (MSWI) generates fly ash, which is a toxic waste. Coal fly ash (CFA) and flue gas desulfurization (FGD) derive from the thermoelectric coal plant located in the same city. Along with these ashes, silica fume and rice husk ash are also considered for the stabilization of fly ash based on their amorphous silica content with the aim to convert them into an inert material. The characterization of all the investigated ashes was performed using different techniques: X-ray diffraction, total reflection X-ray fluorescence, scanning electron microscopy, and transmission electron microscopy. The aim of this work is to describe the reuse possibilities that were proposed for these ashes, which were determined also on the basis of their structural properties. Several possible applications of the investigated ashes are proposed, and the most suitable reuse of stabilized fly ash samples seems to be the production of sustainable plastic composites. This paper shows that the reuse of the by-product materials can allow natural resources to be preserved following the principles of a circular economy.