Strategies on improving the electrocatalytic hydrogen evolution performances of metal phosphides

Double loading of nickel phosphide surface for efficient hydrogen evolution reaction

Metal phosphide, as a highly conductive, chemically stable catalyst material, modulating its hydrogen adsorption is crucial to enhance hydrogen evolution reaction (HER) activity. In this study, we propose a double loading strategy to build Ag and AgP2 heterogeneous structures on Ni2P nanosheets (Ag-AgP2/Ni2P). This is the first application of AgP2 materials in HER. This innovative synthesis was achieved by liquid-phase adsorption of precursors and heat-treatment phosphorization, surface adsorbed AgNO3 is converted to Ag-AgP2 double loading at the same time as Ni2P formation. Density functional theory (DFT) calculations reveal that the double loading structure optimizes charge distribution and d-band center. Its hydrogen adsorption free energy is closer to electroneutrality than that of single loading and simple heterostructures. Benefiting from the special structure, Ag-AgP2/Ni2P exhibits excellent HER performance in alkaline media, requiring only 78 mV overpotential to reach 10 mA cm-2 and stability up to 200 h. This dual loading strategy broadens the perspective of heterogeneous electrocatalyst development.

The interfacial synergy of hierarchical FeCoNiP@FeNi-LDH heterojunction for efficient alkaline water splitting

In response to the growing demand for clean, green, and sustainable energy sources, the development of cost-effective and durable high-activity overall water splitting electrocatalysts is urgently needed. In this study, the heterogeneous structure formed by the combination of FeCoNiP and FeNi-LDH was homogeneously dispersed onto CuO nanowires generated by in-situ oxidation of copper foam as a substrate using an electrodeposition method. This multilevel structure exhibits excellent bifunctional properties as an electrode material in alkaline solutions, for the oxygen evolution reaction (OER) and the hydrogen evolution reaction (HER) only 206 mV and 147 mV overpotentials are needed to achieve a current density of 100 mA cm-2 respectively. Full water electrolysis is thus enabled to take place at such a low cell voltage as 1.64 V to reach the current density of 100 mA cm-2, which exhibits a long-term stability of 30 h. These improved electrocatalytic performances stem from the construction of multilevel structures. The X-ray photoelectron spectroscopy suggests that strong electron transfer occurs between heterogeneous structures, thus facilitating the OER and HER process. The dispersion of CuO nanowires not only increases the electrochemically active surface areas but also improves the overall hydrophilic and aerophobic properties. This work highlights the positive effect of multilevel structure in the design of more efficient electrocatalysts and provides a reference for the preparation of other low-cost, high-activity bifunctional electrocatalysts.

Integrated doped-Ru electrocatalyst with excellent H adsorption-desorption and active site on hollow tubular structures for boosting efficient hydrogen evolution

Electrochemical water splitting for hydrogen production is an ideal process for clean energy production. However, highly active and low-cost electrocatalysts are essential and challenging. In this work, a multi-component Cu-based catalyst (Ru-M-C-Cu), synergized with ruthenium (Ru) heteroatom doping, was synthesized via a facile immersion-calcination-immersion method. Based on the cotton biomass substrate, a hollow tubular structure was obtained. By virtue of its distinctive structure and high carbon content, cotton biomass assumed a dual role as a sacrificial template and a reducing agent in the eco-friendly synthesis of electrocatalysts, which was instrumental in the creation of a multi-component system augmented by heteroatom doping. The multi-component system was constructed by in-situ transformation and redox reaction during calcination in an oxygen-free environment. The Ru-M-C-Cu catalyst exhibited a competitive overpotential of 108 mV at a current density of 10 mA cm-2 for alkaline hydrogen evolution reaction (HER). The satisfactory catalytic performance of Ru-M-C-Cu can be attributed to the fact that the Ru-O-Cu catalytic centers enhanced the adsorption and desorption abilities of the Cu-O active sites toward hydrogen. Furthermore, the hollow tubular structure allowed the electrolyte to make full contact with the active sites of the Ru-M-C-Cu catalyst, thus accelerated the HER kinetics. The catalyst showed structural and chemical stability after a 12-hour successive test. Besides, the production cost of Ru-M-C-Cu was significantly reduced by 99.1 % than that of commercial 20 % Pt/C, showing the potential as an alternative catalyst by offering a more accessible and sustainable source. This work provides a new design of sustainable low-budget electrocatalysts with the proposed strategies expected for producing clean and renewable hydrogen energy.

WS2 with Controllable Layer Number Grown Directly on W Film

As a layered material with single/multi-atom thickness, two-dimensional transition metal sulfide WS2 has attracted extensive attention in the field of science for its excellent physical, chemical, optical, and electrical properties. The photoelectric properties of WS2 are even more promising than graphene. However, there are many existing preparation methods for WS2, but few reports on its direct growth on tungsten films. Therefore, this paper studies its preparation method and proposes an innovative two-dimensional material preparation method to grow large-sized WS2 with higher quality on metal film. In this experiment, it was found that the reaction temperature could regulate the growth direction of WS2. When the temperature was below 950 °C, the film showed horizontal growth, while when the temperature was above 1000 °C, the film showed vertical growth. At the same time, through Raman and band gap measurements, it is found that the different thicknesses of precursor film will lead to a difference in the number of layers of WS2. The number of layers of WS2 can be controlled by adjusting the thickness of the precursor.

Design Strategies of Hydrogen Evolution Reaction Nano Electrocatalysts for High Current Density Water Splitting

Hydrogen is now recognized as the primary alternative to fossil fuels due to its renewable, safe, high-energy density and environmentally friendly properties. Efficient hydrogen production through water splitting has laid the foundation for sustainable energy technologies. However, when hydrogen production is scaled up to industrial levels, operating at high current densities introduces unique challenges. It is necessary to design advanced electrocatalysts for hydrogen evolution reactions (HERs) under high current densities. This review will briefly introduce the challenges posed by high current densities on electrocatalysts, including catalytic activity, mass diffusion, and catalyst stability. In an attempt to address these issues, various electrocatalyst design strategies are summarized in detail. In the end, our insights into future challenges for efficient large-scale industrial hydrogen production from water splitting are presented. This review is expected to guide the rational design of efficient high-current density water electrolysis electrocatalysts and promote the research progress of sustainable energy.

Construction of Ni2P-MoC/Coal-Based Carbon Fiber Self-Supporting Catalysts for Enhanced Hydrogen Evolution

Efficient and inexpensive electrocatalysts play an important role in the hydrogen evolution reaction (HER) of electrolytic water splitting. Herein, Ni2P-MoC/coal-based carbon fiber (Ni2P-MoC/C-CF) self-supporting catalysts were obtained by low-temperature phosphorization and high-temperature carbonization. The Mo source and oxidized coal were uniformly dispersed in the carbon support by electrospinning technology. A precursor of Ni was introduced by the impregnation method. The synergistic effect of MoC and Ni2P may reduce the strong hydrogen adsorption capacity of pure MoC and provide a fast hydrogen release process. In addition, the C-CFs prepared by electrospinning can not only prevent the agglomeration of MoC and Ni2P particles at a high temperature but also provide a self-supporting support for the catalyst. As a result, the catalytic performance of the HER was improved greatly, and a low overpotential of 112 mV at 10 mA cm-2 was exhibited stably by the Ni2P-MoC/C-CFs. This work not only converts coal into coal-based carbon materials but also provides a feasible pathway for the rational design of large-scale molded hydrogen electrocatalysts.

Modulating the electronic structure of Mo2C/MoP heterostructure to boost hydrogen evolution reaction in a wide pH range

Interface engineering is an effective strategy for the design of electrochemical catalysts with attractive performance for hydrogen evolution reaction. Herein, the Molybdenum carbide/molybdenum phosphide (Mo2C/MoP) heterostructure deposited on nitrogen (N), phosphorous (P) co-doped carbon substrate (Mo2C/MoP-NPC) is fabricated by one-step carbonization. The electronic structure of Mo2C/MoP-NPC is changed by optimizing the ratio of phytic acid and aniline. The calculation and experimental results also show that there is an electron interaction on the Mo2C/MoP interface, which optimizes the adsorption free energy of hydrogen (H) and improves the performance of hydrogen evolution reaction. Mo2C/MoP-NPC exhibits significant low overpotentials at 10 mA·cm-2 current density, 90 mV in 1 M KOH and 110 mV in 0.5 M H2SO4, respectively. In addition, it shows superior stability over a broad pH range. This research provides an effective method for the construction of novel heterogeneous electrocatalysts and is conducive to the development of green energy.

Fabrication of Bi2O3/Bismuth Titanates Modified with Metal-Organic Framework-In2S3/CdIn2S4 Materials for Electrocatalytic H2 Production and Its Photoactivity

Compositional and structural elucidation of the materials is important to know their properties, chemical stability, and electro-photoactivity. The heterojunction electrocatalyst and photocatalyst activity could open a new window for solving the most urgent environmental and energy problems. Here, for the first time, we have designed and fabricated Bi2O3/bismuth titanates modified with MOF-In2S3/CdIn2S4 materials by a stepwise process. The detailed structural elucidation and formation of mixed composite phases were studied in detail. It has been found that the formed composite was efficiently utilized for the electrocatalytic H2 production reaction and the photocatalytic degradation of tetracycline. XRD patterns for the metal-organic framework-In2S3 showed a main compound of MOF, and it was assigned to a MIL-53 MOF phase, with a monoclinic structure. The addition of CdCl2 onto the MOF-In2S3 phase effectively produced a CdIn2S4 flower platform on the MOF rods. The uniform dispersion of the bismuth titanates in MOF-In2S3/CdIn2S4 materials is detected by mapping of elements obtained by dark-field HAADF-STEM. Finally, the predictions of how to integrate experiments and obtain structural results more effectively and their common development in new heterojunctions for electro-/photocatalytic applications are presented.

Effective Hydrogen Production from Alkaline and Natural Seawater using WO3-x@CdS1-x Nanocomposite-Based Electrocatalysts

Offshore hydrogen production through water electrolysis presents significant technical and economic challenges. Achieving an efficient hydrogen evolution reaction (HER) in alkaline and natural seawater environments remains daunting due to the sluggish kinetics of water dissociation. To address this issue, we synthesized electrocatalytic WO3-x@CdS1-x nanocomposites (WCSNCs) using ultrasonic-assisted laser irradiation. The synthesized WCSNCs with varying CdS contents were thoroughly characterized to investigate their structural, morphological, and electrochemical properties. Among the samples tested, the WCSNCs with 20 wt % CdS1-x in WO3-x (Wx@Sx-20%) exhibited superior electrocatalytic performance for hydrogen evolution in a 1 M KOH solution. Specifically, the Wx@Sx-20% catalyst demonstrated an overpotential of 0.191 V at a current density of -10 mA/cm2 and a Tafel slope of 61.9 mV/dec. The Wx@Sx-20% catalysts demonstrated outstanding stability and durability, maintaining their performance after 24 h and up to 1000 CV cycles. Notably, when subjected to natural seawater electrolysis, the Wx@Sx-20% catalysts outperformed in terms of electrocatalytic HER activity and stability. The remarkable performance enhancement of the prepared electrocatalyst can be attributed to the combined effect of sulfur vacancies in CdS1-x and oxygen vacancies in WO3-x. These vacancies promote the electrochemically active surface area, enhance the rate of charge separation and transfer, increase the number of electrocatalytic active sites, and accelerate the HER process in alkaline and natural seawater environments.

Ultrafast Microwave Synthesis of Ru-Doped MoP with Abundant P Vacancies as the Electrocatalyst for Hydrogen Generation in a Wide pH Range

Molybdenum phosphide (MoP) has received increasing attention for the hydrogen evolution reaction (HER) due to its Pt-like electronic structure and high electrical conductivity. In this work, a flake-like Ru-doped MoP with phosphorus vacancy (Ru-MoP-P_V) electrocatalyst is synthesized for the first time by a simple and rapid room-temperature microwave approach within 30 s. The created abundant phosphorus vacancies provide rich active sites and favor rapid electron transfer. The introduced Ru also enhances the catalytic activity of the synthesized electrocatalyst efficiently. Then, the designed Ru-MoP-P_V possesses low overpotentials for HER with 79, 100, and 161 mV in 1.0 M KOH, 0.5 M H₂SO₄, and 1.0 M phosphate-buffered saline to obtain 10 mA cm^-2. The Ru-MoP-P_V and NiFe-layered double hydroxide are used as the cathode and the anode, respectively, to drive water splitting and just need a low cell voltage of 1.6 V to achieve 10 mA cm^-2. This work provides a feasible way for the rapid production of metal phosphides for energy conversion and storage applications.

CoMoO4-CoP/NC heterostructure anchored on hollow polyhedral N-doped carbon skeleton for efficient water splitting

We report the synthesis and electrocatalytic properties of a CoMoO₄-CoP heterostructure anchored on a hollow polyhedral N-doped carbon skeleton (CoMoO₄-CoP/NC) for water-splitting applications. The preparation involved the anion exchange of MoO₄^2- to the organic ligand of ZIF-67, the self-hydrolysis of MoO₄^2-, and NaH₂PO₂ phosphating annealing. CoMoO₄ was found to enhance thermal stability and prevent active site agglomeration during annealing, while the hollow structure of CoMoO₄-CoP/NC provided a large specific surface area and high porosity that facilitated mass transport and charge transfer. The interfacial electron transfer from Co to Mo and P sites promoted the generation of electron-deficient Co sites and electron-enriched P sites, which accelerated water dissociation. CoMoO₄-CoP/NC exhibited excellent electrocatalytic activity for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in 1.0 M KOH solution, with overpotentials of 122 mV and 280 mV at 10 mA cm^-2, respectively. The CoMoO₄-CoP/NC‖CoMoO₄-CoP/NC two-electrode system only required an overall water splitting (OWS) cell voltage of 1.62 V to achieve 10 mA cm^-2 in an alkaline electrolytic cell. In addition, the material showed comparable activity to 20% Pt/C‖RuO₂ in a pure water home-made membrane electrode device, demonstrating potential for practical applications in proton exchange membrane (PEM) electrolyzers. Our results suggest that CoMoO₄-CoP/NC is a promising electrocatalyst for efficient and cost-effective water splitting.

High-Density NiCu Bimetallic Phosphide Nanosheet Clusters Constructed by Cu-Induced Effect Boost Total Urea Hydrolysis for Hydrogen Production

The development of urea electrolysis technologies toward energy-saving hydrogen production can alleviate the environmental issues caused by urea-rich wastewater. In the current practices, the development of high-performance electrocatalysts in urea electrolysis remains critical. In this work, the NiCu-P/NF catalyst is prepared by anchoring Ni/Cu bimetallic phosphide nanosheets onto Ni foam (NF). In the experiments, the micron-sized elemental Cu polyhedron is first anchored on the surface of the NF substrate to provide more space for the growth of bimetallic nanosheets. Meanwhile, the Cu element adjusted the electron distribution within the composite and formed Ni/P orbital vacancies, which in turn accelerated the kinetic process. As a result, the optimal NiCu-P/NF sample exhibits excellent catalytic activity and cycling stability in a hybrid electrolysis system for the urea oxidation reaction (UOR) and hydrogen evolution reaction (HER). Further, the alkaline urea-containing electrolyzer is assembled with NiCu-P/NF as two electrodes reached a current density of 50 mA cm^-2 with a low driving potential of 1.422 V, which outperforms the typical commercial noble metal electrolyzer (RuO₂||Pt/C). Those findings suggest the feasibility of the substrate regulation strategy to increase the growth density of active species in preparation of an efficient bifunctional electrocatalyst for cracking the urea-containing wastewater.

Construction of CoP2-Mo4P3/NF Heterogeneous Interfacial Electrocatalyst for Boosting Water Splitting

Developing highly efficient, cost effective and durable bifunctional electrocatalyst remains a key challenge for overall water splitting. Herein, a bifunctional catalyst CoP₂-Mo₄P₃/NF with rich heterointerfaces was successfully prepared by a two-step hydrothermal-phosphorylation method. The synergistic interaction between CoP₂ and Mo₄P₃ heterogeneous interfaces can optimize the electronic structure of active sites, leading to the weak adsorption of H on the Mo sites and the increased redox activity of the Co site, resultantly improving the HER/OER bifunctional catalytic activity. The synthesized CoP₂-Mo₄P₃/NF catalyst exhibits excellent electrocatalytic activity in 1.0 M KOH with low overpotentials of 77.6 and 300.3 at 100 mA cm^-2 for HER and OER, respectively. Additionally, the assembled CoP₂-Mo₄P₃/NF||CoP₂-Mo₄P₃/NF electrolyzer delivers a current density of 100 mA cm^-2 at a cell voltage of 1.59 V and remains stable for at least 370 h at 110 mA cm^-2, indicating the potential application prospective in water splitting.

Modulating the electronic structure of ternary transition metal phosphide for enhanced hydrogen evolution activity

Rationally designing ternary transition-metal phosphides (TMPs) for the hydrogen evolution reaction (HER) is desirable but remains a significant challenge. Herein, ternary FeCoNiP encapsulated in a porous carbon shell, coupled with N-doped carbon nanotubes (FeCoNiP@NCNTs) are synthesized via a simple pyrolysis-phosphatization strategy derived from FeCoNi-MOF-100@dicyandiamide. Because Co/Ni enters the FeP lattice, FeCoNiP@NCNTs show a favorable catalytic performance towards the HER with low overpotential values of 86.7 and 233.5 mV at 10 mA cm^-2 in acidic and alkaline media, respectively, surpassing the HER performance of FeP@NCNTs, FeCoP@NCNTs, and FeNiP@NCNTs. Impressively, FeCoNiP@NCNTs display adequate acid-resistance capacity during the HER process, with nearly negligible decay due to the thin graphitized carbon shell structure with a thickness of 11.5-20.3 nm. The results of experiments, structural characterization, and density functional theory (DFT) calculations demonstrate that Co/Ni co-doping can modulate the adsorption and dissociation processes of H⁺ and downshift the d-band center of FeP. This work proposes a strategy for fabricating ternary TMP catalysts with heterogeneous structures for the HER.

Cu-induced NiCu-P and NiCu-Pi with multilayered nanostructures as highly efficient electrodes for hydrogen production via urea electrolysis

Since urea is commonly present in domestic sewage and industrial wastewater, its use in hydrogen production by electrolysis can simultaneously help in water decontamination. To achieve this goal, the development of highly active and inexpensive urea electrolysis catalysts is necessary. This study deals with the preparation of multilayered nickel and copper phosphides/phosphates (NiCu-P/NF and NiCu-Pi/NF) supported on Ni foam (NF) and their application as new electrocatalyst types for the electrolysis of urea-containing wastewaters. In these materials, Cu atoms induce the formation of multilayer nanostructures and modulate electron distribution, allowing for the exposure of additional active sites and acceleration of the process kinetics. NiCu-P/NF is used as a cathode and NiCu-Pi/NF as an anode in an electrolysis cell and exhibits significant catalytic activity and stability in the urea oxidation reaction (UOR) and the hydrogen evolution reaction (HER). The NiCu-Pi/NF||NiCu-P/NF electrolysis cell, operating with an alkaline urea-containing aqueous electrolyte, achieves a current density of 10 mA cm^- at a potential of 1.41 V, which is less than required by the RuO₂||Pt/C cell utilizing commercial noble metal-based electrodes. The study provides a novel strategy for designing efficient catalysts to produce hydrogen by urea electrolysis.

Hollow-structured amorphous Cu(OH)x nanowires doped with Ru for wide pH electrocatalytic hydrogen production

Developing efficient and stable catalysts for electrocatalytic hydrogen evolution reaction (HER) with low overpotential is the key point to realizing large-scale hydrogen commercialization. Herein, Ru doped amorphous hollow copper hydroxide nanowires on copper foam (Ru-Cu(OH)_x/CF) is prepared by surface chemical oxidization and following solvothermal process. The hollow 3D nanowire structure can provide abundant accessibility active sites, promote electrolyte in filtration and facilitate gas diffusion in the process of the electrochemical reaction. Then, the as-synthesized Ru-Cu(OH)_x/CF electrocatalyst exhibits impressive electrocatalytic performance for HER with 45, 80 and 50 mV to drive 10 mA cm^-2 in 1.0 M KOH, 1.0 M phosphate-buffered saline (PBS) and 0.5 M H₂SO₄, respectively, with remarkable long-term stability. Moreover, sustainable energies can power the two-electrode setup with amounts of hydrogen generation. The strategy may be particularly beneficial to explore simple synthesis and high-performance catalysts for HER.

Synthesis of Self-Supported Cu/Cu3P Nanoarrays as an Efficient Electrocatalyst for the Hydrogen Evolution Reaction

Owing to the energy crisis and environmental pollution, it is essential to develop cheap, environmentally friendly and sustainable energy to replace noble metal electrocatalysts for use in the hydrogen evolution reaction (HER). We report herein that a Cu/Cu3P nanoarray catalyst was directly grown on the surfaces of Cu nanosheets from its Cu/CuO nanoarray precursor by a low-temperature phosphidation process. In particular, the effects of phosphating distance, mass ratio and temperature on the morphology of Cu/Cu3P nanoarrays were studied in detail. This nanoarray, as an electrocatalyst, displays excellent catalytic performance and long-term stability in an acid solution for electrochemical hydrogen generation. Specifically, the Cu/Cu3P nanoarray-270 exhibits a low onset overpotential (96 mV) and a small Tafel slope (131 mV dec−1).

Self-Supporting NiFe Layered Double Hydroxide “Nanoflower” Cluster Anode Electrode for an Efficient Alkaline Anion Exchange Membrane Water Electrolyzer

The development of an efficient and durable oxygen evolution reaction (OER) electrode is needed to solve the bottleneck in the application of an anion exchange membrane water electrolyzer (AEMWE). In this work, the self-supporting NiFe layered double hydroxides (NiFe LDHs) “nanoflower” cluster OER electrode directly grown on the surface of nickel fiber felt (Ni fiber) was synthesized by a one-step impregnation at ambient pressure and temperature. The self-supporting NiFe LDHs/Ni fiber electrode showed excellent activity and stability in a three-electrode system and as the anode of AEMWE. In a three-electrode system, the NiFe LDHs/Ni fiber electrode showed excellent OER performance with an overpotential of 208 mV at a current density of 10 mA cm−2 in 1 M KOH. The NiFe LDHs/Ni fiber electrode was used as the anode of the AEMWE, showing high cell performance with a current density of 0.5 A cm−2 at 1.68 V and a stability test for 200 h in 1 M KOH at 70 °C. The electrocatalytic performance of NiFe LDHs/Ni fiber electrode is due to the special morphological structure of “nanoflower” cluster petals stretching outward to produce the “tip effect,” which is beneficial for the exposure of active sites at the edge and mass transfer under high current density. The experimental results show that the NiFe LDHs/Ni fiber electrode synthesized by the one-step impregnation method has the advantages of good activity and low cost, and it is promising for industrial application.

3D nanoporous NiCoP as a highly efficient electrocatalyst for the hydrogen evolution reaction in alkaline electrolyte

3D nanoporous NiCoP properly inherits the dealloyed double-continuous nanoporous structure, enables fast charge transfer, and fully reflects its inherent activity.