Lignin-Based Triple Shape Memory Polymers

4D Printing of Triple-Shape Memory Cyanate Composites Based on Interpenetrating Polymer Network Structures

The triple-shape memory polymer (TSMP) can be programmed into two temporary shapes (S₁ and S₂) and shows an ordinal recovery from S₂ to S₁ and eventually to the permanent shape upon heating, which realizes more complex stimulus-response motions. We introduced a novel strategy for forming triple-shape memory cyanate ester (TSMCE) resins with high strength and fracture toughness via three-step curing, including four-dimensional (4D) printing, UV post-curing, and thermal curing. The obtained TSMCE resins presented two separated glass transition temperature (T_g) regions due to the formation of an interpenetrating polymer network (IPN), which successfully endowed the polymers with the triple-shape memory effect. The two T_g increased with the increasing cyanate ester (CE) prepolymer content; their ranges were 82.7-102.1 °C and 164.4-229.0 °C, respectively. The fracture strain of the IPN CE resin was up to 10.9%. Moreover, the cooperation of short carbon fibers (CFs) and glass fibers (GFs) with the polymer-accelerated phase separation resulted in two well-separated T_g peaks exhibiting better excellent triple-shape memory behaviors and fracture toughness. The strategy for combining the IPN structure and 4D printing provides insight into the preparation of shape memory polymers integrating high strength and toughness, multiple-shape memory effect, and multifunctionality.

High lignin, light-driven shape memory polymers with excellent mechanical performance

With the gradual global standardization of carbon emission policies, the development of renewable resources to replace traditional fossil resources is assuming increasing importance. Lignin is the most abundant natural source of aromatic compounds and has the potential to replace petroleum-based aromatic hydrocarbons. In this work, the rigid benzene ring structure and excellent photothermal properties of lignin were exploited to produce light-driven lignin-based shape memory polymers (ELEPs) that contain high proportions of lignin and have good mechanical properties. Enzymatically hydrolyzed lignin (EL), epoxy soybean oil (ESO) and polyethylene glycol (PEG 400) were copolymerized and cured to form ELEPs, which have a disordered three-dimensional network. An increase in the proportion of EL from 40 to 60 wt% enhanced the mechanical properties, as reflected by an increase in tensile strength from 11.3 to 30.8 MPa and in the glass transition temperature (T_g) from 93 to 115.7 °C. Under simulated solar irradiation (2000 W m^-2), ELEP50, which contains 50 wt% lignin and has a T_g of 105 °C, reached a surface temperature as high as 105 °C and achieved shape memory within 20 s. The shape fixation ratio (R_f) and shape recovery ratio (R_r) were stably >98 % and >97 %, respectively, over eight cycles in a bending-recovery experiment. The unique light-driven shape memory properties of ELEPs provide a method for high value utilization of EL, and the design strategy offers new ideas for producing novel intelligent materials.

Understanding the Coupling Effect between Lignin and Polybutadiene Elastomer

From an environmental and economic viewpoint, it is a win–win strategy to use materials obtained from renewable resources for the production of high-performance elastomer composites. Lignin, being a renewable biomass, was employed as a functional filler material to obtain an elastomer composite with a higher degree of mechanical performance. In the presence of a suitable coupling agent, an elevated temperature was preferred for the reactive mixing of lignin with polybutadiene rubber (BR). It is quite fascinating that the mechanical performance of this composite was comparable with carbon black-filled composites. The extraordinary reinforcing behavior of lignin in the BR matrix was understood by an available model of rubber reinforcement. In rubber composite preparation, the interfacial interaction between polybutadiene rubber and lignin in the presence of a coupling agent enabled the efficient dispersion of lignin into the rubber matrix, which is responsible for the excellent mechanical properties of the rubber composites. The rubber composites thus obtained may lead to the development of a sustainable and cost-effective end product with reliable performance. This novel approach could be implemented in other type of elastomeric materials, enabling a genuine pathway toward a sustainable globe.

Ragauskas A. Recent Advances in the Application of Functionalized Lignin in Value-Added Polymeric Materials

The quest for converting lignin into high-value products has been continuously pursued in the past few decades. In its native form, lignin is a group of heterogeneous polymers comprised of phenylpropanoids. The major commercial lignin streams, including Kraft lignin, lignosulfonates, soda lignin and organosolv lignin, are produced from industrial processes including the paper and pulping industry and emerging lignocellulosic biorefineries. Although lignin has been viewed as a low-cost and renewable feedstock to replace petroleum-based materials, its utilization in polymeric materials has been suppressed due to the low reactivity and inherent physicochemical properties of lignin. Hence, various lignin modification strategies have been developed to overcome these problems. Herein, we review recent progress made in the utilization of functionalized lignins in commodity polymers including thermoset resins, blends/composites, grafted functionalized copolymers and carbon fiber precursors. In the synthesis of thermoset resins such as polyurethane, phenol-formaldehyde and epoxy, they are covalently incorporated into the polymer matrix, and the discussion is focused on chemical modifications improving the reactivity of technical lignins. In blends/composites, functionalization of technical lignins is based upon tuning the intermolecular forces between polymer components. In addition, grafted functional polymers have expanded the utilization of lignin-based copolymers to biomedical materials and value-added additives. Different modification approaches have also been applied to facilitate the application of lignin as carbon fiber precursors, heavy metal adsorbents and nanoparticles. These emerging fields will create new opportunities in cost-effectively integrating the lignin valorization into lignocellulosic biorefineries.

Bioperspectives for Shape-Memory Polymers as Shape Programmable, Active Materials

Within the natural world, organisms use information stored in their material structure to generate a physical response to a wide variety of environmental changes. The ability to program synthetic materials to intrinsically respond to environmental changes in a similar manner has the potential to revolutionize material science. By designing polymeric devices capable of responsively changing shape or behavior based on information encoded into their structure, we can create functional physical behavior, including a shape-memory and an actuation capability. Here we highlight the stimuli-responsiveness and shape-changing ability of biological materials and biopolymer-based materials, plus their potential biomedical application, providing a bioperspective on shape-memory materials. We address strategies to incorporate a shape-memory (actuation) function in polymeric materials, conceptualized in terms of its relationship with inputs (environmental stimuli) and outputs (shape change). Challenges and opportunities associated with the integration of several functions in a single material body to achieve multifunctionality are discussed. Finally, we describe how elements that sense, convert, and transmit stimuli have been used to create multisensitive materials.

Tuneable shape-memory properties of composites based on nanoparticulated plant biomass, lignin, and poly(ethylene carbonate)

In this article, we propose a thermally responsive shape-memory polymer (SMP) consisting of poly(ethylene carbonate) and non-deteriorated lignin nanoparticles. This SMP was obtained readily by thermal kneading and melt molding without requiring any chemical reaction. The shape-recovering properties of the SMP can be tuned by changing the feed ratio of the components. The estimation of viscoelastic, thermal and mechanical properties of the SMP reveals that the stepwise structural transitions in the SMP rendered a dynamic shape-recovering behavior.

Utilization of Lignocellulosic Biomass via Novel Sustainable Process

In this review, we show novel methods for utilizing lignocellulosic biomass, polysaccharides, and lignin. Firstly, the simultaneous enzymatic saccharification and comminution (SESC) of plant materials is described as an extraction method for lignocellulosic biomass that does not require toxic reagents or organic solvents. Secondly, we demonstrate the material utilization of non-deteriorated lignocellulosic biomass extracted by SESC, such as for sugar and ethanol synthesis, and as a heatproof filler. Finally, we exhibit the use of a functional monomer (e.g., in disinfection chemicals, cesium chelation, and building blocks for polymers), 2-pyrone-4,6-dicarboxylic acid, derived from lignin via metabolic degradation.

Modeling the production of sugar and byproducts from acid bisulfite pretreatment and enzymatic hydrolysis of Douglas-fir

The aim of this work was to investigate the kinetics of multiple chemicals in acid bisulfite pretreatment and the relationship between total sugar yields and pretreatment factors (temperature and time). The results showed Saeman model accurately fitted the pretreatment process. According to this kinetic model, a maximum hemicellulose hydrolysis yield was achieved at a treatment time of 75min with a temperature of 145°C. Meantime, the concentrations of acetic acid, hydroxymethylfurfural (HMF), and furfural were 1.54, 0.60, and 1.15gL^-1, respectively. Also, a Lorentzian function described the relationship between total sugar yield and pretreatment factors: temperature and time. The regression parameters from this mathematical fitting have accurately reflected the maximum total sugar yield and the optimal treatment conditions were determined to be 145°C and 110min.