Design of Self-Healing Rubber by Introducing Ionic Interaction To Construct a Network Composed of Ionic and Covalent Cross-Linking

Influence of the Molecular Weight of the Polycarbonate Polyol on the Intrinsic Self-Healing at 20 °C of Polyurethanes

Different polyurethanes (PUs) were synthesized with polycarbonate polyols of molecular weights of 500, 1000, and 2000 Da. Their self-healing abilities at 20 °C were tested, and their structural, thermal, and mechanical properties were analyzed. The PUs made with polycarbonates of molecular weights 500 (YC500) and 1000 Da (YC1000) exhibited self-healing at 20 °C, and the self-healing time of YC1000 was the shortest. The absence of crystallinity and the low degree of micro-phase separation favored self-healing at 20 °C in YC500. However, the presence of tack and the existence of allophanate species and urethane-carbonate and urea-carbonate hydrogen bonds disfavored self-healing. Consequently, the self-healing time at 20 °C of YC500 was longer than expected. On the other hand, YC1000 exhibited an "equilibrium" between urethane-carbonate and urea-carbonate hydrogen bonds and carbonate-carbonate interactions among the soft segments, so a particular structural order was produced that was associated with its fastest self-healing at 20 °C. The PU made with the polycarbonate of molecular weight 2000 Da did not exhibit self-healing at 20 °C because of its significant micro-phase separation, the presence of semi-crystalline soft domains, and the lower density of hydrogen bonds.

Introductory Review of Soft Implantable Bioelectronics Using Conductive and Functional Hydrogels and Hydrogel Nanocomposites

Interfaces between implantable bioelectrodes and tissues provide critical insights into the biological and pathological conditions of targeted organs, aiding diagnosis and treatment. While conventional bioelectronics, made from rigid materials like metals and silicon, have been essential for recording signals and delivering electric stimulation, they face limitations due to the mechanical mismatch between rigid devices and soft tissues. Recently, focus has shifted toward soft conductive materials, such as conductive hydrogels and hydrogel nanocomposites, known for their tissue-like softness, biocompatibility, and potential for functionalization. This review introduces these materials and provides an overview of recent advances in soft hydrogel nanocomposites for implantable electronics. It covers material strategies for conductive hydrogels, including both intrinsically conductive hydrogels and hydrogel nanocomposites, and explores key functionalization techniques like biodegradation, bioadhesiveness, injectability, and self-healing. Practical applications of these materials in implantable electronics are also highlighted, showcasing their effectiveness in real-world scenarios. Finally, we discuss emerging technologies and future needs for chronically implantable bioelectronics, offering insights into the evolving landscape of this field.

Self-Healing Flexible Sensor Based on Epoxidized Natural Rubber with the Synergistic Effect of Coordination and Hydrogen Bonds

The use of highly tensile and self-healing conductive composites has gained considerable interest due to their wide range of applications in healthcare, sensors, and robotics. Epoxidized natural rubber (ENR), known for its ability to undergo highly reversible deformation, can be utilized in strain sensors to effectively transmit a broader range of signal changes. In this study, we introduced a self-healing ENR composite specifically designed for high-strain sensors. The rubber molecular chains were enhanced with hydrogen bonds and metal coordination bonds, allowing the matrix material to autonomously repair itself through these interactions. Following a repair period of 12 h at 45 °C, the composites achieve a repair efficiency exceeding 90%. Furthermore, by incorporating conductive fillers into the matrix using multistage layering, the resulting composite has good electrical conductivity, thermal conductivity, and hydrophobicity. In addition, this composite presents good sensitivity even at large strain (strain in the range of 50-200%, GF = 7.65). In conclusion, this self-healing nanocomposite, characterized by its high strain sensitivity, holds immense potential for various strain sensor applications.

Crosslinking of Epoxidized Natural Rubber with Borax for Self-Healing and Self-Repairing Properties: pH Dependence

Epoxidized natural rubber (ENR) crosslinked using borax, which exhibits self-healing and self-repairing properties, is successfully developed. The crosslink formation of ENR by using borax under neutral and alkaline conditions is investigated. Fourier transform infrared spectroscopy (FTIR) shows that the borate-ester bond is formed in ENR prepared under both neutral and alkaline conditions, whereas boron nuclear magnetic resonance (11 B-NMR) results exhibit that the ENR prepared under alkaline conditions more actively forms crosslink networks with borax. Moreover, the crosslink density and gel content increase significantly with the presence of borax in alkaline conditions. The crosslink density and gel content of ENR with 10 phr borax are higher by 155% and 36%, respectively, than those of neat ENR. Furthermore, the formation of the crosslinking ENR by borax enhances self-healing and self-repairing properties. The healing efficiency significantly increases from 1.09% to 85.90%, when ENR is developed under alkaline conditions with 30 phr borax. These results represent the first successful demonstration of the efficient use of borax as a crosslinker in ENR, which exhibits its promising self-healing and self-repairing properties under atmospheric conditions without the need for external stimuli. The ENR prepared in this work holds great promise for various self-healing rubber applications.

Combing experimental methods and molecular simulations to study self-healing behaviors of polyurethane elastomers containing multiple hydrogen bond networks and flexible blocks

The preparation of polymers with high self-healing ability is conducive to environmental protection and resource conservation. In the present work, two kinds of polyurethane (PU) elastomers were prepared: the one containing flexible end blocks (polypropylene glycol) and the other containing flexible end blocks and 2-ureido-4[1H]-pyrimidinone (UPy) groups that can form reversible quadruple hydrogen bonds. Both of the two PU elastomers have self-healing ability. At low temperatures the PU without UPy groups exhibits stronger self-healing ability, while at high temperatures the PU with UPy groups has better self-healing function. The difference can be attributed to the combined effect of segmental mobility and reversible network strength. Based on molecular simulations, we further observed that the self-healing behaviors are affected by four factors: healing temperature, reversible interaction strength, reversible interaction site density and segment diffusion ability.

Effects of Modifying Agent and Conductive Hybrid Filler on Butyl Rubber Properties: Mechanical, Thermo-Mechanical, Dynamical and Re-Crosslinking Properties

Ionic crosslinking of bromobutyl rubber (BIIR) composites was prepared using butylimidazole (IM) and ionic liquid (IL), combined with carbon nanotubes (CNT) and conductive carbon black (CCB) to enhance the intrinsic properties and heal ability of the resulting composites. Variation in the BIIR/CNT-CCB/IM/IL ratios was investigated to determine the appropriate formulation for healing the composites. Results showed that the mechanical properties were increased until the IM:IL:CNT/CCB ratio reached 1:1:1/1.5, corresponding to the optimal concentration of 5:5:5/7.5 phr. Thermo-oxidative degradation, as indicated using temperature scanning stress relaxation (TSSR), demonstrated the decomposition of the composites at higher temperatures, highlighting the superior resistance provided by the proper formulation of BIIR composites. Additionally, the conditions for the healing procedure were examined by applying pressure, temperature, and time. It was observed that the composites exhibited good elasticity at 0 °C and 60 °C, with a high rate of re-crosslinking achieved under appropriate pressure and temperature conditions. This research aims to develop a formulation suitable for the tire tread and inner liner of commercial car tires together with artificial skin products.

Ductile Effect of PGA/PCL Blending Plastics Using a Novel Ionic Chain Extender with Non-Covalent Bonds

Polyglycolic acid (PGA) is a promising polymer in the packaging field owing to its excellent hydrolysis, heat resistance, and gas barrier properties, but it is limited in application due to its poor toughness. For this reason, a covalently bonded chain extender is introduced to increase compatibility with flexible polymers. However, covalent bonds are unfavorable for application to degradable plastics because of the energy required for reverse reactions. Therefore, we intended to effectively control the ductility of blending plastics by using a novel ionic chain extender with a relatively weaker non-covalent bond than the existing covalent bond. Polycaprolactone (PCL), which has biodegradability and flexibility, was selected as a blending polymer. For comparison, a covalently reactive chain extender (G-CE) and a non-covalently ionic chain extender (D-CE) were synthesized and compounded with blending plastics. Each chain extender improved the compatibility between PGA and PCL, and the ductility of the PGA/PCL blending plastics was more greatly enhanced with non-covalently bonded D-CE than with covalently bonded G-CE. At this time, the ductility of the PGA/PCL(90/10) blending plastic without CE was 7.2%, the ductility of blending plastic with D-CE (10D) was 26.6%, and the ductility of blending plastic with G-CE (10G) was 18.6%. Therefore, it was confirmed that the novel ionic chain extender inducing non-covalent bonds improves the compatibility between PGA and PCL and is more advantageous in enhancing ductility through a reversible reaction.

New Self-Healing Metallosupramolecular Copolymers with a Complex of Cobalt Acrylate and 4′-Phenyl-2,2′:6′,2″-terpyridine

Currently, the chemistry of self-healing polymers is aimed not only at obtaining materials with high self-healing efficiency, but also at improving their mechanical performance. This paper reports on a successful attempt to obtain self-healing copolymers films of acrylic acid, acrylamide and a new metal-containing complex of cobalt acrylate with a 4′-phenyl-2,2′:6′,2″-terpyridine ligand. Samples of the formed copolymer films were characterized by ATR/FT-IR and UV-vis spectroscopy, elemental analysis, DSC and TGA, SAXS, WAXS and XRD studies. The incorporation of the metal-containing complex directly into the polymer chain results in an excellent tensile strength (122 MPa) and modulus of elasticity (4.3 GPa) of the obtained films. The resulting copolymers demonstrated self-healing properties both at acidic pH (assisted by HCl healing) with effective preservation of mechanical properties, and autonomously in a humid atmosphere at room temperature without the use of initiators. At the same time, with a decrease in the content of acrylamide, a decrease in the reducing properties was observed, possibly due to an insufficient amount of amide groups to form hydrogen bonds through the interface with terminal carboxyl groups, as well as a decrease in the stability of complexes in samples with a high content of acrylic acid.

Dual X-ray- and Neutron-Shielding Properties of Gd2O3/NR Composites with Autonomous Self-Healing Capabilities

The neutron- and X-ray-shielding, morphological, physical, mechanical, and self-healing properties were investigated for natural rubber (NR) composites containing varying gadolinium oxide (Gd2O3) contents (0, 25, 50, 75, and 100 parts per hundred parts of rubber; phr) to investigate their potential uses as self-healing and flexible neutron- and X-ray-shielding materials. Gd2O3 was selected as a radiation protective filler in this work due to its preferable properties of having relatively high neutron absorption cross-section (σabs), atomic number (Z), and density (ρ) that could potentially enhance interaction probabilities with incident radiation. The results indicated that the overall neutron-shielding and X-ray-shielding properties of the NR composites were enhanced with the addition of Gd2O3, as evidenced by considerable reductions in the half-value layer (HVL) values of the samples containing 100 phr Gd2O3 to just 1.9 mm and 1.3 mm for thermal neutrons and 60 kV X-rays, respectively. Furthermore, the results revealed that, with the increase in Gd2O3 content, the mean values (± standard deviations) of the tensile strength and elongation at break of the NR composites decreased, whereas the hardness (Shore A) increased, for which extreme values were found in the sample with 100 phr Gd2O3 (3.34 ± 0.26 MPa, 411 ± 9%, and 50 ± 1, respectively). In order to determine the self-healing properties of the NR composites, the surfaces of the cut samples were gently pressed together, and they remained in contact for 60 min; then, the self-healing properties (the recoverable strength and the %Recovery) of the self-healed samples were measured, which were in the ranges of 0.30–0.40 MPa and 3.7–9.4%, respectively, for all the samples. These findings confirmed the ability to autonomously self-heal damaged surfaces through the generation of a reversible ionic supramolecular network. In summary, the outcomes from this work suggested that the developed Gd2O3/NR composites have great potential to be utilized as effective shielding materials, with additional dual shielding and self-healing capabilities that could prolong the lifetime of the materials, reduce the associated costs of repairing or replacing damaged equipment, and enhance the safety of all users and the public.

Strengthened self-healable natural rubber composites based on carboxylated cellulose nanofibers participated in ionic supramolecular network

Cellulose, as a green reinforcing agent for rubber, has excellent improvement on the tensile strength but usually accompany with a deterioration of extensibility and self-healing property. Herein, we report an efficient method to prepare robust and self-healable natural rubber/zinc dimethacrylate/carboxylated cellulose nanofibers (NR/ZDMA/CNC) composites which are constructed by a CNC participated ionic supramolecular network. Ionic supramolecular network in NR is generated by the polymerization of ZDMA during a controlled peroxide-initiated vulcanization of NR. Interestingly, NR with massive ion clusters has strong affinity with CNC, which facilitates the uniform dispersion of CNC and the compatibility between CNC and NR. Meanwhile, CNC participates into the supramolecular network via non-covalent interaction with NR chains equipped with ionic crosslinks. This greatly reduces the adverse effect of CNC on the dynamic characteristics of supramolecular network. As a result, the tensile strength of NR/ZDMA composite with 20 phr CNC could reach 4.13 MPa, while its self-healing efficiency still maintains at >80 %. Thus, NR composites with non-covalent interaction between CNC and supramolecular network display improved strength, maintained extensibility, and excellent self-healing capability. This study thus demonstrates a feasible approach to reduce the negative effect of reinforcing fillers on a self-healing rubber based on supramolecular networks.

Understanding the Effects of Cross-Linking Density on the Self-Healing Performance of Epoxidized Natural Rubber and Natural Rubber

The demand for self-healing elastomers is increasing due to the potential opportunities such materials offer in reducing down-time and cost through extended product lifetimes and reduction of waste. However, further understanding of self-healing mechanisms and processes is required in order to develop a wider range of commercially applicable materials with self-healing properties. Epoxidized natural rubber (ENR) is a derivative of polyisoprene. ENR25 and ENR50 are commercially available materials with 25 and 50 mol % epoxidation, respectively. Recently, reports of the use of ENR in self-healing materials have begun to emerge. However, to date, there has been limited analysis of the self-healing mechanism at the molecular level. The aim of this work is to gain understanding of the relevant self-healing mechanisms through systematic characterization and analysis of the effect of cross-linking on the self-healing performance of ENR and natural rubber (NR). In our study, cross-linking of ENR and NR with dicumyl peroxide and sulfur to provide realistic models of commercial rubber formulations is described, and a cross-linking density of 5 × 10-5 mol cm-3 in sulfur-cured ENR is demonstrated to achieve a healing efficiency of 143% for the tensile strength. This work provides the foundation for further modification of ENR, with the goal of understanding and controlling ENR's self-healing ability for future applications.

Assessing the suitability of self-healing rubber glove for safe handling of pesticides

Rubber gloves used for protection against chemicals or hazards are generally prone to tearing or leaking after repeated use, exposing the worker to potentially hazardous agents. Self-healing technology promises increased product durability and shelf life appears to be a feasible solution to address these issues. Herein, we aimed to fabricate a novel epoxidized natural rubber-based self-healable glove (SH glove) and investigate its suitability for handling pesticides safely. In this study, breakthrough time analysis and surface morphological observation were performed to determine the SH glove's ability to withstand dangerous chemicals. The chemical resistance performance of the fabricated SH glove was compared against four different types of commercial gloves at different temperatures. Using malathion as a model pesticide, the results showed that the SH glove presented chemical resistance ability comparable to those gloves made with nitrile and NR latex at room temperature and 37 °C. The self-healing test revealed that the SH glove could be self-healed and retained its chemical resistance ability close to its pre-cut value. Our findings suggested that the developed SH glove with proven chemical resistance capability could be a new suitable safety glove for effectively handling pesticides and reducing glove waste generation.

Self-Healing, Self-Adhesive Strain Sensors Made with Carbon Nanotubes/Polysiloxanes Based on Unsaturated Carboxyl-Amine Ionic Interactions

Strain sensors with high sensitivity, long-term durability, and stretchability are required for flexible and wearable electronic devices. This paper reports a bilayer strain sensor consisting of carboxyl-functionalized carbon nanotubes (CNTs) and ionically crosslinked polysiloxane substrates based on unsaturated acid-amine interactions. Vacuum filtration was adopted to prepare the CNT films (2.74-4.70 μm in thickness) onto the polysiloxane substrates to prepare stretchable conductive strain sensors. The strain sensor exhibited self-healing ability, self-adhesiveness, high sensitivity, linearity, low hysteresis, and long-term durability with a gauge factor of 33.99 at 55% strain. The sensitivity and linearity could be adjusted by the thickness of the CNT layer. A crack-related mechanism was proposed in which increasing the thickness of the CNT layer led to simultaneously enhanced sensitivity and linearity. Finally, we investigated the detection of human activities (bending/unbending of fingers or knees) and subtle motions (coughing and swallowing). The fabricated strain sensor succeeded in meeting various needs with satisfactory sensing performance.

EFFECTS OF GRAFTED VINYL TRIETHOXY SILANE ON MOISTURE CROSSLINKED EPDM

An EPDM terpolymer grafted with silane vinyl triethoxysilane (EPDM-g-VTES) was prepared by melt grafting, with dicumyl peroxide (DCP) as an initiator. Next, dibutyl tin dilaurate was added as a catalyst to promote moisture crosslinking of EPDM-g-VTES. By means of the rheological response of the rubber compound, Fourier transform infrared spectroscopy, and moving die rheometer, the VTES graft ratio and DCP partial crosslinking (pre-crosslinking) of EDPM-g-VTES were characterized to show the feasibility of moisture crosslinking. The mechanical properties of moisture crosslinked EPDM-g-VTES specimens were tested by universal material tester. The results showed that when the weight ratio of VTES to DCP was fixed at 15:1, the VTES graft ratio and DCP partial crosslinking of EDPM-g-VTES increased with the increase of VTES content. But the torque in the moisture crosslinking curve of EPDM-g-VTES increased significantly with the extension of crosslinking time, which proved that EPDM grafted with VTES was cured by moisture successfully. The tensile strength and elongation at break of EPDM-g-VTES were improved by moisture cure. Furthermore, the moisture cured specimen with 3 wt% VTES had the best mechanical performance.

Self-healing elastomers based on conjugated diolefins: a review

The introduction of dynamic covalent and physical crosslinks into diolefin-based elastomers improves mechanical and self-healing properties. The presence of dynamic crosslinks also helps in the reprocessing of elastomers.

Electron-Donating Effect Enabled Simultaneous Improvement on the Mechanical and Self-Healing Properties of Bromobutyl Rubber Ionomers

Due to the dynamic nature of networks and high mobility of molecular chains, self-healing elastomers are usually confronted with the trade-off between self-healing efficiency and mechanical properties. Herein, a self-healing ionomer with both high mechanical performance and high self-healing efficiency has been successfully developed by grafting bromobutyl rubber (BIIR) with pyridine-based derivatives. Interestingly, the substituents on the pyridine ring can be used to regulate the interaction forces of ionic clusters and molecular dynamics. The electron-donating effect of the substituents facilitates stable π-π stacking between pyridyl ions, inducing the formation of regular and large ion aggregates, thereby improving the mechanical strength of the ionomer. Meanwhile, the plasticizing effect of the substituents reduces the activation energy and relaxation temperature of the ionic aggregates, thus endowing the ionomer with a high self-healing efficiency. As a result, the ionomer shows tensile strength as high as 8.1 ± 0.3 MPa under room temperature and self-healing efficiency of 100 ± 3% at 60 °C. Therefore, this strategy can be easily extended to other halogen-containing polymers, leading to a novel class of self-healing ionomers that hold great promise in diverse applications.

Self-healing and reprocessable bromo butylrubber based on combined ionic cluster formation and hydrogen bonding

The properties of modified bromobutyl rubber are strongly influenced by competing interactions via hydrogen bridges and ionic cluster formation. Dynamic network formation enables self-healing and reprocessability of the material.