Measuring Interfacial Tension of Emulsions in Situ by Microfluidics

All-aqueous synthesis of alginate complexed with fibrillated protein microcapsules for membrane-bounded culture of tumor spheroids

Water-in-water (W/W) emulsions provide bio-compatible all-aqueous compartments for artificial patterning and assembly of living cells. Successful entrapment of cells within a W/W emulsion via the formation of semipermeable capsules is a prerequisite for regulating on the size, shape, and architecture of cell aggregates. However, the high permeability and instability of the W/W interface, restricting the assembly of stable capsules, pose a fundamental challenge for cell entrapment. The current study addresses this problem by synthesizing multi-armed protein fibrils and controlling their assembly at the W/W interface. The multi-armed protein fibrils, also known as 'fibril clusters', were prepared by cross-linking lysozyme fibrils with multi-arm polyethylene glycol (PEG) via click chemistry. Compared to linear-structured fibrils, fibril clusters are strongly adsorbed at the W/W interface, forming an interconnected meshwork that better stabilizes the W/W emulsion. Moreover, when fibril clusters are complexed with alginate, the hybrid microcapsules demonstrate excellent mechanical robustness, semi-permeability, cytocompatibility and biodegradability. These advantages enable the encapsulation, entrapment and long-term culture of tumor spheroids, with great promise for applications for anti-cancer drug screening, tumor disease modeling, and tissue repair engineering.

Interfacial protein adsorption behavior can be connected across a wide range of timescales using the microfluidic EDGE (Edge-based droplet GEneration) tensiometer

HYPOTHESIS

Our hypothesis is that dynamic interfacial tension values as measured by the partitioned-Edge-based Droplet GEneration (EDGE) tensiometry can be connected to those obtained with classical techniques, such as the automated drop tensiometer (ADT), expanding the range of timescales towards very short ones.

EXPERIMENTS

Oil-water and air-water interfaces are studied, with whey protein isolate solutions (WPI, 2.5 - 10 wt%) as the continuous phase. The dispersed phase consists of pure hexadecane or air. The EDGE tensiometer and ADT are used to measure the interfacial (surface) tension at various timescales. A comparative assessment is carried out to identify differences between protein concentrations as well as between oil-water and air-water interfaces.

FINDINGS

The EDGE tensiometer can measure at timescales down to a few milliseconds and up to around 10 s, while the ADT provides dynamic interfacial tension values after at least one second from droplet injection and typically is used to also cover hours. The interfacial tension values measured with both techniques exhibit overlap, implying that the techniques provide consistent and complementary information. Unlike the ADT, the EDGE tensiometer distinguishes differences in protein adsorption dynamics at protein concentrations as high as 10 wt% (which is the highest concentration tested) at both oil-water and air-water interfaces.

Design automation of microfluidic single and double emulsion droplets with machine learning

Droplet microfluidics enables kHz screening of picoliter samples at a fraction of the cost of other high-throughput approaches. However, generating stable droplets with desired characteristics typically requires labor-intensive empirical optimization of device designs and flow conditions that limit adoption to specialist labs. Here, we compile a comprehensive droplet dataset and use it to train machine learning models capable of accurately predicting device geometries and flow conditions required to generate stable aqueous-in-oil and oil-in-aqueous single and double emulsions from 15 to 250 μm at rates up to 12000 Hz for different fluids commonly used in life sciences. Blind predictions by our models for as-yet-unseen fluids, geometries, and device materials yield accurate results, establishing their generalizability. Finally, we generate an easy-to-use design automation tool that yield droplets within 3 μm (<8%) of the desired diameter, facilitating tailored droplet-based platforms and accelerating their utility in life sciences.

Effect of surfactant concentration on diffusion and microstructure in water-in-oil emulsions studied by low-field benchtop NMR and optical microscopy

Emulsions are ubiquitous in many consumer products, including food, cosmetics and pharmaceuticals. Whilst their macroscopic characterisation is well-established, understanding their microscopic behaviour is very challenging. In our previous work we investigated oil-in-water emulsions by studying the effect of water on structuring and dynamics of such systems. In the present work, we investigate the effect of surfactant concentration on microstructure and diffusion within the water-in-oil emulsion system by using low-field pulsed-field gradient (PFG) NMR studies carried out with a benchtop NMR instrument, in conjunction with optical imaging. The results reveal that at high surfactant concentration the formation of smaller droplets gives rise to a third component in the PFG NMR attenuation plot, which is mostly attributed to restricted diffusion near the droplet boundaries. In addition, structuring effects due to increase in surfactant concentration at the boundaries could also contribute to further slowing down water diffusion at the boundaries. As the surfactant concentration decreases, the average droplet size becomes larger and both restriction and structuring effects at the droplet boundaries become less significant, as suggested by the PFG NMR plot, whereby the presence of a third diffusion component becomes less pronounced.

Unconventional and conventional Pickering emulsions: Perspectives and challenges in skin applications

Pickering emulsions are free from molecular and classical surfactants and are stabilized by solid particles, creating long-term stability against emulsion coalescence. Additionally, these emulsions are both environmentally and skin-friendly, creating new and unexplored sensorial perceptions. Although the literature mostly describes conventional emulsions (oil-in-water), there are unconventional emulsions (multiple, oil-in-oil and water-in-water) with excellent prospects and challenges in skin application as oil-free systems, permeation enhancers and topical drug delivery agents, with various possibilities in pharmaceutical and cosmetic products. However, up to now, these conventional and unconventional Pickering emulsions are not yet available as commercial products. This review brings to the discussion some important aspects such as the use of phases, particles, rheological and sensorial perception, as well as current trends in the development of these emulsions.

Multiplexed and continuous microfluidic sensors using dynamic complex droplets

Emissive complex droplets with reconfigurable morphology and dynamic optical properties offer exciting opportunities as chemical sensors due to their stimuli-responsive characteristics. In this work, we demonstrated a real-time optical sensing platform that combines poly(dimethylsiloxane) (PDMS) microfluidics and complex droplets as sensing materials. We utilized a mechanism, called directional emission, to transduce changes in interfacial tension into optical signals. We discuss the fabrication and integration of PDMS microfluidics with complex emulsions to facilitate continuous measurement of fluorescent emission and, ultimately, the interfacial tensions. Furthermore, by varying the interfacial functionalization and fluorescent dye with characteristic wavelength, we generate multiple formulations of droplets and obtain differential responses to stimuli that alter interfacial tensions (i.e., composition of surfactants, pH). Our results illustrate a proof-of-concept multiplexed and continuous sensing platform with potential applications in miniaturized, on-site environmental monitoring and biosensing.

Capillary pressure-based measurement of dynamic interfacial tension in a spontaneous microfluidic sensor

The size of droplets and bubbles, and the properties of emulsions and foams strongly depend on dynamic interfacial tension (γ_d) - a parameter that is often inaccessible due to the very short time scales for droplet and bubble formation, and the inaccessibility of (e.g., food) production lines. To solve this challenge, we developed a microfluidic tensiometer that can measure γ_d by monitoring the formation time of both droplets and bubbles. Our tensiometer is a pressure-driven microfluidic device that operates based on the principle of a pressure balance: the formation of a droplet (or a bubble) is initialized when the Laplace pressure of the interface is decreased below the externally applied pressure, and this decrease is caused by a reduction in γ_d that can be calculated from the applied pressure and the Young-Laplace equation. The decay of γ_d due to surfactant adsorption can be followed at the characteristic time scale, which is dependent on surfactant type and concentration. For 0.05-1% wt sodium dodecyl sulfate (SDS), we were able to measure γ_d at time scales down to 1 ms and 0.1 ms for droplet and bubble interfaces, respectively, at increasing applied pressures and SDS concentrations. Our tensiometer proves to be a simple, robust method that inherently allows access to nearly the full range of dynamic interfacial tension at relevant time scales.

Evaluation of the Dynamic Interfacial Tension between Viscoelastic Surfactant Solutions and Oil Using Porous Micromodels

Interfacial tension (IFT) is a crucial parameter in many natural and industrial processes, such as enhanced oil recovery and subsurface energy storage. IFT determines how easy the fluids can pass through pore throats and hence will decide how much residual fluids will be left behind. Here, we use a porous glass micromodel to investigate the dynamic IFT between oil and Armovis viscoelastic surfactant (VES) solution based on the concept of drop deformation while passing through a pore throat. Three different concentrations of VES, that is, 0.5, 0.75, and 1.25% vol% prepared using 57 K ppm synthetic seawater, were used in this study. The rheology obtained using a rheometer at ambient temperature showed zero shear viscosity of 325, 1101, and 1953 cP for 0.5%, 0.75%, and 1.25% VES, respectively, with a power-law region between 2 and 50 1/s. The dynamic IFT increases with the shear rate and then reaches a plateau. The results of IFT were compared with those obtained from the spinning drop method, which shows 97% accuracy for 1.25% VES, whereas the accuracy decreased to 65% for 0.75 VES and 51% for 0.5% VES. The findings indicate that we can reliably estimate the IFT of VES at higher concentrations directly during multiphase flow in porous micromodels without the need to perform separate experiments and wait for a long time to reach equilibrium.

Emulsion characterization via microfluidic devices: A review on interfacial tension and stability to coalescence

Emulsions have gained significant importance in many industries including foods, pharmaceuticals, cosmetics, health care formulations, paints, polymer blends and oils. During emulsion generation, collisions can occur between newly-generated droplets, which may lead to coalescence between the droplets. The extent of coalescence is driven by the properties of the dispersed and continuous phases (e.g. density, viscosity, ion strength and pH), and system conditions (e.g. temperature, pressure or any external applied forces). In addition, the diffusion and adsorption behaviors of emulsifiers which govern the dynamic interfacial tension of the forming droplets, the surface potential, and the duration and frequency of the droplet collisions, contribute to the overall rate of coalescence. An understanding of these complex behaviors, particularly those of interfacial tension and droplet coalescence during emulsion generation, is critical for the design of an emulsion with desirable properties, and for the optimization of the processing conditions. However, in many cases, the time scales over which these phenomena occur are extremely short, typically a fraction of a second, which makes their accurate determination by conventional analytical methods extremely challenging. In the past few years, with advances in microfluidic technology, many attempts have demonstrated that microfluidic systems, characterized by micrometer-size channels, can be successfully employed to precisely characterize these properties of emulsions. In this review, current applications of microfluidic devices to determine the equilibrium and dynamic interfacial tension during droplet formation, and to investigate the coalescence stability of dispersed droplets applicable to the processing and storage of emulsions, are discussed.

Measurements of Static and Dynamic Bubble Surface Tension Using a Deformation-Based Microfluidic Tensiometer

The surface tension of bubbles is critical for processes involving mixed liquid-gas systems, from sea spray aerosol generation to firefighting foam aspiration. In particular, the size- and surfactant-dependent time scales of dynamic surface tension decay due to adsorption of surface-active chemicals at the curved interface significantly dictate the multiphase system dynamics. While size-dependent surfactant adsorption and interfacial dynamics have been well characterized for liquid-liquid systems using microfluidic platforms, application of microfluidic methods to liquid-gas systems has received less attention. This work uses a high-throughput microfluidic tensiometer to measure the static and dynamic surface tension of microscale bubbles compared with millimeter bubbles characterized by pendant drop. It is shown that the static surface tension measurements for surfactant-free interfaces with microfluidics show good agreement with pendant drop for most systems. At the same time, its accuracy can be affected by bubble pressure, inertia force at high Re, drag force, bubble expansion, and image processing limitation. In the presence of surfactants, the dynamic surface tension measurements show that both smaller bubbles and higher surfactant concentrations can lead to a much shorter time to reach equilibrium compared with pendant drop, similar to the observation for liquid-liquid interfaces. This work shows the potential of a microfluidic tensiometer to capture early time surface tension decay and accurately measure surface tension even in the presence of Marangoni stress tangential to the interface.

Quantitative methods to detect phospholipids at the oil-water interface

Phospholipids are the main constituents of cell membranes and act as natural stabilizers of milk fat globules. Phospholipids are used in a wide range of applications, e.g. as emulsifiers in cosmetic, pharmaceutical and food products. While processed emulsion droplets are usually stabilized by a monolayer of phospholipids, cell membranes have a phospholipid bilayer structure and milk fat globules are stabilized by a complex phospholipid trilayer membrane. Despite the broad relevance of phospholipids, there are still many scientific challenges in understanding how their behavior at the fluid-fluid interface affects microstructure, stability, and physico-chemical properties of natural and industrial products. Most of these challenges arise from the experimental difficulties related to the investigation of the molecular arrangement of phospholipids in situ at the fluid-fluid interface and the quantification of their partitioning between the bulk phase and the interface, both under static and flow conditions. This task is further complicated by the presence of other surface-active components, such as proteins, that can interact with phospholipids and compete for space at the interface. Here, we review the methodologies available from the literature to detect and quantify phospholipids, focusing on oil-water interfaces, and highlight current limitations and future perspectives.

Interfacial Tension Measurements in Microfluidic Quasi-Static Extensional Flows

Droplet microfluidics provides a versatile tool for measuring interfacial tensions between two immiscible fluids owing to its abilities of fast response, enhanced throughput, portability and easy manipulations of fluid compositions, comparing to conventional techniques. Purely homogeneous extension in the microfluidic device is desirable to measure the interfacial tension because the flow field enables symmetric droplet deformation along the outflow direction. To do so, we designed a microfluidic device consisting of a droplet production region to first generate emulsion droplets at a flow-focusing area. The droplets are then trapped at a stagnation point in the cross junction area, subsequently being stretched along the outflow direction under the extensional flow. These droplets in the device are either confined or unconfined in the channel walls depending on the channel height, which yields different droplet deformations. To calculate the interfacial tension for confined and unconfined droplet cases, quasi-static 2D Darcy approximation model and quasi-static 3D small deformation model are used. For the confined droplet case under the extensional flow, an effective viscosity of the two immiscible fluids, accounting for the viscosity ratio of continuous and dispersed phases, captures the droplet deformation well. However, the 2D model is limited to the case where the droplet is confined in the channel walls and deforms two-dimensionally. For the unconfined droplet case, the 3D model provides more robust estimates than the 2D model. We demonstrate that both 2D and 3D models provide good interfacial tension measurements under quasi-static extensional flows in comparison with the conventional pendant drop method.

Interfacial Tension Sensor for Low Dosage Surfactant Detection

Currently there are no available methods for in-line measurement of gas-liquid interfacial tension during the flotation process. Microfluidic devices have the potential to be deployed in such settings to allow for a rapid in-line determination of the interfacial tension, and hence provide information on frother concentration. This paper presents the development of a simple method for interfacial tension determination based on a microfluidic device with a flow-focusing geometry. The bubble generation frequency in such a microfluidic device is correlated with the concentration of two flotation frothers (characterized by very different adsorption kinetic behavior). The results are compared with the equilibrium interfacial tension values determined using classical profile analysis tensiometry.

Phase-Dependent Surfactant Transport on the Microscale: Interfacial Tension and Droplet Coalescence

Liquid-liquid emulsion systems are usually stabilized by additives, known as surfactants, which can be observed in various environments and applications such as oily bilgewater, water-entrained diesel fuel, oil production, food processing, cosmetics, and pharmaceuticals. One important factor that stabilizes emulsions is the lowered interfacial tension (IFT) between the fluid phases due to surfactants, inhibiting the coalescence. Many studies have investigated the surfactant transport behavior that leads to corresponding time-dependent lowering of the IFT. For example, the rate of IFT decay depends on the phase in which the surfactant is added (dispersed vs continuous) due in part to differences in the near-surface depletion depth. Other key factors, such as the viscosity ratio between the dispersed and continuous phases and Marangoni stress, will also have an impact on surfactant transport and therefore the coalescence and emulsion stability. In this feature article, the measurement techniques for dynamic IFT are first reviewed due to their importance in characterizing surfactant transport, with a specific focus on macroscale versus microscale techniques. Next, equilibrium isotherm models as well as dynamic diffusion and kinetic equations are discussed to characterize the surfactant and the time scale of the surfactant transport. Furthermore, recent studies are highlighted showing the different IFT decay rates and its long-time equilibrium value depending on the phase into which the surfactant is added, particularly on the microscale. Finally, recent experiments using a hydrodynamic Stokes trap to investigate the impact of interfacial surfactant transport, or "mobility", and the phase containing the surfactant on film drainage and droplet coalescence will be presented.

All-Fiber Measurement of Surface Tension Using a Two-Hole Fiber

An all-fiber approach is presented to measure surface tension. The experimental realization relies on the use of a specialty fiber, a so-called two-hole fiber (THF), which serves a two-fold purpose: providing a capillary channel to produce bubbles while having the means to measure the power reflected at the end facet of the fiber core. We demonstrate that provided a controlled injection of gas into the hollow channels of the THF, surface tension measurements are possible by simply tracking the Fresnel reflection at the distal end of the THF. Our results show that the characteristic times involved in the bubble formation process, from where the surface tension of the liquids under test is retrieved, can be measured from the train of pulses generated by the continuous formation and detachment of bubbles.

Shear-induced deformation and interfacial jamming of solid-stabilized droplets

We use rheo-microscopy to directly investigate the dynamics of solid-stabilized droplets subjected to shear flow of a surrounding bulk fluid. In our system, the stabilizing particles are weakly attractive through the continuous fluid phase and along the droplet interface. Under shear, droplets stabilized by these particles at near-complete surface coverage exhibit a number of previously unforeseen phenomena, including negative-then-positive deviations from the predictions of Taylor and the behavior of bare droplets, evolution toward spherocylindrical shapes, and an earlier onset of rupture than their bare counterparts, which we explain in light of the weak attractive interparticle interactions along the droplet interface. We also demonstrate the formation of long-lived anisotropic particle-coated droplets by flow cessation, and provide evidence that this is due to the formation of a jammed, disordered particle network along the interface at surface coverage lower than the starting conditions. Importantly, these newly observed phenomena are shown to be sensitive to the droplets' initial surface coverage. Our findings provide new technologically-relevant insights into the physics of particle-coated droplets under fluidic or other external stresses, and introduce avenues for future research to better understand the roles of interparticle interactions and surface coverage in mediating the interfacial rheology of particle-laden interfaces and solid-stabilized emulsions.

Confined flow behaviour of droplets in microcapillary flow

The problem of droplets flowing in a micritions is relevant in several applications including flow in porous media. When the flow in the capillary is laminar with negligible gravity effects, droplet velocity and deformation depend upon three independent parameters: the droplet size relative to the capillary radius [Formula: see text][Formula: see text], which is a measure of confinement, the viscosity ratio [Formula: see text] between the droplet and the continuous phase and the capillary number Ca which measures the ratio of viscous to capillary forces. Although droplet microconfined flow behaviour in capillaries has been widely investigated by theoretical models, experimental results are still scarce. Here, an experimental campaign focused on the flow behaviour of axisymmetric confined droplets flowing in a microcapillary is carried out. Our experimental results were obtained by using a water in soybean oil emulsion with a low viscosity ratio and the effect of the aforementioned three parameters, [Formula: see text], [Formula: see text] and Ca, on droplet motion was investigated. Moreover, our experimental results are compared with numerical solutions available in the literature.

Rheological behavior of bimodal distribution emulsions on flow adoptability

This paper analyzed colloidal characteristics of a bimodal distribution emulsion system using bulk rheological and numerical approaches. The experiment measured simple shear to confirm emulsion shear thinning and viscosity tendencies. Numerical models employed the multi-component lattice Boltzmann method to express interfacial tension, surfactant movement, and viscosity of liquid phases. Numerical models were helpful to implement interactions between two or more varied-sized liquid droplets, since they express droplet deformation and interaction forces and can also provide rheological analysis, whereas shear flow experiments cannot. In monodisperse systems (i.e., uniform droplet size), larger droplets decrease emulsion relative viscosity. However, mixture viscosity for bimodal systems (small droplets mixed with large droplets) was lower than that for the monodisperse system. The reduced viscosity was related to increased droplet deformability and decreased shear stress at the droplet surface.