All Plant Oil Derived Epoxy Thermosets with Excellent Comprehensive Properties

Ultrastrong and Reusable Solar‒Thermal‒Electric Generators by Economical Starch Vitrimers

In frigid regions, it is imperative to possess functionality materials that are ultrastrong, reusable, and economical, providing self-generated heat and electricity. One promising solution is a solar‒thermal‒electric (STE) generator, composed of solar‒thermal conversion phase change composites (PCCs) and temperature-difference power-generation-sheets. However, the existing PCCs face challenges with conflicting requirements for solar‒thermal conversion efficiency and mechanical robustness, mainly due to monotonous functionalized aerogel framework. Herein, a novel starch vitrimer aerogel is proposed that incorporates orientational distributed carboxylated carbon nanotubes (CCNT) to create PCC. This innovative design integrates large through-holes, mechanical robustness, and superior solar‒thermal conversion. Remarkably, PCC with only 0.8 wt.% CCNT loading achieves 85.8 MPa compressive strength, 102.4 °C at 200 mW cm-2 irradiation with an impressive 92.9% solar-thermal conversion efficiency. Noteworthy, the STE generator assembled with PCC harvests 99.1 W m-2 output power density, surpassing other reported STE generators. Strikingly, even under harsh conditions of -10 °C and 10 mW cm‒2 irradiation, the STE generator maintains 20 °C for PCC with 325 mV output voltage and 45 mA current, showcasing enhanced electricity generation in colder environments. This study introduces a groundbreaking STE generator, paving the way for self-sufficient heat and electricity supply in cold regions.

Fully bio-based epoxy resins from lignin and epoxidized soybean oil: Rigid-flexible, tunable properties and high lignin content

The application of epoxidized soybean oil (ESO) in thermosetting polymers is impeded by its unsatisfactory thermomechanical properties. Here, in order to address the limitation, technical lignin was modified by tung oil anhydride and then used as the hardener to compensate for the inherent flexibility defects of ESO thermosets (TLs). As the lignin content increased, a notable improvement in the activation energy of TLs was observed, attributed to the restraining effect of lignin's rigid structure on segmental relaxation. Concurrently, the tensile strength of TLs increased from 2.8 MPa to 34.0 MPa, concomitant with a decrease in elongation at break from 32.9 % to 8.0 %. Comparative analysis with TL-0 (devoid of lignin) demonstrated substantial enhancements in glass transition temperature, shape fixation ratio, and shape recovery ratio for TL-50 (comprising 50 wt% of lignin), elevating from 16.9 °C, 89.1 %, and 89.5 % to 118.6 °C, 94.0 %, and 99.3 %, respectively. These results unequivocally highlight the favorable dynamic mechanical and shape memory properties conferred upon TLs by lignin addition. While the introduction of lignin adversely affected thermal stability, a notable improvement in char yield (800 °C) was observed. Collectively, these findings underscore the potential of technical lignin as a promising bio-based curing agent for ESO.

Improving the Recyclability of an Epoxy Resin through the Addition of New Biobased Vitrimer

In recent decades, the use of thermoset epoxy resins (ER) has spread to countless applications due to their mechanical properties, heat resistance and stability. However, these ERs are neither biodegradable nor recyclable due to their permanent crosslinked networks and usually, they are synthesized from fossil and toxic precursors. Therefore, reducing its consumption is of vital importance to the environment. On the one hand, the solution to the recyclability problems of epoxy resins can be achieved through the use of vitrimers, which have thermoset properties and can be recycled as thermoplastic materials. On the other hand, vitrimers can be made from natural sources, reducing their toxicity. In this work, a sustainable epoxy vitrimer has been efficiently synthesized, VESOV, by curing epoxidized soybean oil (ESO) with a new vanillin-derived Schiff base (VSB) dynamic hardener, aliphatic diamine (1,4-butanediamine, BDA) and using 1,2-dimethylimidazole (DMI) as an accelerator. Likewise, using the same synthesized VSB agent, a commercial epoxy resin has also been cured and characterized as ESO. Finally, different percentages (30, 50 and 70 wt%) of the same ER have been included in the formulation of VESOV, demonstrating that only including 30 wt% of ER in the formulation is able to improve the thermo-mechanical properties, maintaining the VESOV's inherent reprocessability or recyclability. In short, this is the first approach to achieve a new material that can be postulated in the future as a replacement for current commercial epoxy resins, although it still requires a minimum percentage of RE in the formulation, it makes it possible to recycle the material while maintaining good mechanical properties.

Fabrication of well-dispersed cellulose nanocrystal reinforced biobased epoxy composites using reversibility of covalent adaptable network

Cellulose nanocrystal (CNC) shows great potential in reinforced composites but it is difficult to disperse in epoxy thermosets due to its poor dispersity in epoxy monomers. Herein, we reported a novel approach to disperse CNC in epoxidized soybean oil (ESO)-derived epoxy thermosets uniformly by using the reversibility of dynamic imine-containing ESO-derived covalent adaptable network (CAN). The crosslinked CAN was deconstructed by an exchange reaction with ethylenediamine (EDA) in dimethyl formamide (DMF), leading to a solution of deconstructed CAN with plenty of hydroxyl and amino groups, which could form strong hydrogen bonds with hydroxyl groups of CNC and thus facilitated and stabilized dispersion of CNC in the deconstructed CAN solution. Epoxy composite with well-dispersed CNC was finally achieved by a reformation of CAN through the removal of DMF and EDA. In this way, the epoxy composites with CNC content up to 30 wt% were successfully prepared and showed drastically reinforced mechanical properties. The tensile strength and Young's modulus of the CAN were improved by up to ~70 % and ~45 times with the incorporation of 20 and 30 wt% CNC, respectively. The composites showed excellent reprocessability without significant loss in mechanical properties after reprocessing.

Effect of Nucleating Agents Addition on Thermal and Mechanical Properties of Natural Fiber-Reinforced Polylactic Acid Composites

In this study, natural fiber-reinforced polylactic acid (NFRP) composite materials were prepared by adding nucleating agents (NAs) and natural fiber (NF) to compensate for the low thermal stability and brittleness of polylactic acid (PLA). The thermal stability of the fabricated composite material was investigated by differential scanning calorimetry and thermogravimetric analysis. In addition, the tensile modulus of elasticity according to the crystallinity of the composite was measured. The crystallinity of the PLA composite increased to ~700% upon the addition of the NA; thus, the thermal stability also increased. However, the changes in crystallinity and tensile modulus were insignificant when the concentration of the NA added was 4 wt.% or higher. The study demonstrates that the addition of NA and NF is effective in improving the thermal stability and mechanical properties of NFRP.

Facile Strategy for Preparing a Rosin-Based Low-k Material: Molecular Design of Free Volume

Low-k dielectrics are urgently needed in modern integrated circuits. The introduction of free volume instead of porous structures has become a powerful strategy to reduce the k value. According to this strategy, the biomass resource rosin-containing hydrogenated phenanthrene ring was introduced into benzocyclobutene (BCB) resin to reduce the k value; then a rosin-based BCB monomer was successfully synthesized. Meanwhile, the BCB monomer without a rosin skeleton was prepared. After converting the monomers into thermo-crosslinked materials, notably that the rosin skeleton has a great influence on the free volume and k value of the material. The fractional free volume and k value of the former are 26% and 2.44, respectively, and those of the latter are 14% and 2.84, respectively. In addition, the distances between molecular chains and the density of the former are 0.60 nm and 1.06 g cm^-3, respectively; those of the latter are 0.56 nm and 1.28 g cm^-3, respectively. These data show that introducing hydrogenated phenanthrene rings occupies part of the space and hinders the packing of molecular chains, which increases the distance between molecular chains and reduces the density of the polymer, resulting in an increasing free volume and a reducing k value. Notably that introducing hydrogenated phenanthrene rings cannot affect other properties of the material. Therefore, this research indicates that introducing rosin skeletons can prepare high-performance materials, which provide some promising low-k materials for the development of electronics and microelectronics.

Recyclable, malleable and intrinsically flame-retardant epoxy resin with catalytic transesterification

Flame retardancy and recyclability are two important issues in the research field of thermosets, particularly for epoxy resin (EP) with the biggest market share. It is of great importance, but rarely achievable, to integrate these properties simultaneously into EP. Herein, we report a facile way to prepare intrinsically flame-retardant epoxy vitrimers combining rapid recycling and multiple shape memory effects by introducing dynamic ester-linkages with catalytic transesterification activity into the crosslinking networks of EP. The flame-retardant epoxy vitrimers exhibited high T_g (∼110.7 °C), desirable thermal stability and excellent flame retardancy with UL-94 V-0 rating, and high LOI of ∼34%. Also, the value of the peak heat release rate (PHRR) and the total heat release (THR) showed 63% and 32% reduction, respectively. Meanwhile, flame-retardant epoxy vitrimers showed high malleability that could be reprocessed in 15 min at 200 °C without sacrificing the mechanical properties and flame retardancy. Moreover, the dynamic transesterification network allowed flame-retardant EP to access multiple shape memory effect. The design of flame-retardant epoxy vitrimers provide a prime example to foster the cyclic utilization of flame-retardant thermosetting polymers.

Recent Research Progress on Lignin-Derived Resins for Natural Fiber Composite Applications

By increasing the environmental concerns and depletion of petroleum resources, bio-based resins have gained interest. Recently, lignin, vanillin (4-hydroxy-3-methoxybenzaldehyde), and divanillin (6,6'-dihydroxy-5,5'-dimethoxybiphenyl-3,3'-dicarbaldehyde)-based resins have attracted attention due to the low cost, environmental benefits, good thermal stability, excellent mechanical properties, and suitability for high-performance natural fiber composite applications. This review highlights the recent use of lignin, vanillin, and divanillin-based resins with natural fiber composites and their synthesized processes. Finally, discussions are made on the curing kinetics, mechanical properties, flame retardancy, and bio-based resins' adhesion property.

Dynamic Crosslinking: An Efficient Approach to Fabricate Epoxy Vitrimer

Epoxy vitrimers with reprocessability, recyclability, and a self-healing performance have attracted increasingly attention, but are usually fabricated through static curing procedures with a low production efficiency. Herein, we report a new approach to fabricate an epoxy vitrimer by dynamic crosslinking in a torque rheometer, using diglycidyl ether of bisphenol A and sebacic acid as the epoxy resin and curing agent, respectively, in the presence of zinc acetylacetonate as the transesterification catalyst. The optimal condition for fabricating the epoxy vitrimer (EVD) was dynamic crosslinking at 180 °C for ~11 min. A control epoxy vitrimer (EVS) was prepared by static curing at 180 °C for ~11 min. The structure, properties, and stress relaxation of the EVD and EVS were comparatively investigated in detail. The EVS did not cure completely during static curing, as evidenced by the continuously increasing gel fraction when subjected to compression molding. The gel fraction of the EVD did not change with compression molding at the same condition. The physical, mechanical, and stress relaxation properties of the EVD prepared by dynamic crosslinking were comparable to those of the EVS fabricated by static curing, despite small differences in the specific property parameters. This study demonstrated that dynamic crosslinking provides a new technique to efficiently fabricate an epoxy vitrimer.

Long-chain polyamide covalent adaptable networks based on renewable ethylene brassylate and disulfide exchange

Long-chain polyamide covalent adaptable networks with high strength and short relaxation times were prepared based on a renewable ethylene brassylate and disulfide exchange.

Sustainable access to fully biobased epoxidized vegetable oil thermoset materials prepared by thermal or UV-cationic processes

Beyond the need to find a non-toxic alternative to DiGlycidyl Ether of Bisphenol-A (DGEBA), the serious subject of non-epichlorohydrin epoxy resins production remains a crucial challenge that must be solved for the next epoxy resin generations. In this context, this study focuses on the valorization of vegetable oils (VOs) into thermoset materials by using (i) epoxidation of the VOs through the “double bonds to epoxy” synthetic route and (ii) synthesis of crosslinked homopolymers by UV or hardener-free thermal curing processes. A thorough identification, selection and physico-chemical characterization of non-edible or non-valuated natural vegetable oils were performed. Selected VOs, characterized by a large range of double bond contents, were then chemically modified into epoxides thanks to an optimized, robust and sustainable method based on the use of acetic acid, hydrogen peroxide and Amberlite® IR-120 at 55 °C in toluene or cyclopentyl methyl ether (CMPE) as a non-hazardous and green alternative solvent. The developed environmentally friendly epoxidation process allows reaching almost complete double bond conversion with an epoxy selectivity above 94% for the 12 studied VOs. Finally, obtained epoxidized vegetable oils (EVOs), characterized by an epoxy index from 2.77 to 6.77 m_eq. g⁻¹ were cured using either UV or hardener-free thermal curing. Both methods enable the synthesis of 100% biobased EVO thermoset materials whose thermomechanical performances were proved to linearly increase with the EVOs' epoxy content. This paper highlights that tunable thermomechanical performances (T_α from −19 to 50 °C and T_g from −34 to 36 °C) of EVO based thermoset materials can be reached by well selecting the starting VO raw materials.

Beyond the need to find a non-toxic alternative to DiGlycidyl Ether of Bisphenol-A (DGEBA), the serious subject of non-epichlorohydrin epoxy resins production remains a crucial challenge that must be solved for the next epoxy resin generations.

Development of hyperbranched crosslinkers from bio-derived platform molecules for the synthesis of epoxidised soybean oil based thermosets

Bio-based carboxyl-terminated hyperbranched crosslinkers have been synthesised by the facile esterification reaction of glycerol with succinic anhydride (Gly-SA). The Gly-SA crosslinking molecules have a large number of terminal carboxyl groups, which can crosslink through the epoxide of epoxidised soybean oil (ESO), making a highly flexible transparent film with excellent oxidative resistance. The effect of different molecular weights of Gly-SA cured ESO on the thermal and mechanical properties of the resulting films was also investigated. This study demonstrated that an increase in the molecular weights of Gly-SA, led to a decrease in the curing rate of mixtures, whilst the glass transition temperature (T _g) of Gly-SA cured ESO increased due to the incorporation of the bulky crosslinker. The use of a Gly-SA crosslinker prepared at 150 °C, resulted in a film (EGS150) with a tensile strength 13 times greater than of the control film, exhibited more than a 220% increase in elongation at break and the Young's modulus quadrupled compared to the value obtained for the control sample. It is noteworthy that the tensile strength and elongation at break improved with increasing Gly-SA chain length, suggesting the pre-polymerised crosslinkers contribute to the enhanced mechanical properties of the materials.

Epoxidized soybean oil cured with tannic acid for fully bio-based epoxy resin

The construction of fully bio-based epoxy resins (EP) has been of particular interest in both academia and industrial circles for years; among these, epoxidized soybean oil (ESO) derived thermosets have received the most attention, but they usually exhibit poor performance due to their flexible fatty chains. Herein, tannic acid (TA), with its great degree of functionality and massive aromatic structures, was chosen as the multi-phenol curing agent for ESO to prepare fully bio-based EP thermosets with a high relaxation temperature and satisfactory mechanical properties. As a natural 2-substituted imidazole-containing substance, histidine (H) was used as the curing accelerator under moderate curing conditions (120-180 °C). This EP system showed high curing activity and a good curing degree while operating. The cured thermosets were found to be thermally stable (T 5% > 270 °C) and displayed a high relaxation temperature (77 °C) with a tensile strength of 23 MPa. Preliminary adhesion tests showed that the cured product exhibited a high lap-shear strength of about 19 MPa in adhesion failure mode. Taking these advantages into account, this kind of fully bio-based EP could introduce more chances for versatile applications, such as being used in structural materials and construction adhesives.

Phosphinated Poly(aryl ether)s with Acetic/Phenyl Methacrylic/Vinylbenzyl Ether Moieties for High-T g and Low-Dielectric Thermosets

To achieve insulating materials with a low-dielectric characteristic for high-frequency communication applications, three phosphinated poly(aryl ether)s: P1-act (with acetic moiety), P1-mma (with phenyl methacrylic moiety), and P1-vbe (with vinylbenzyl ether moiety) were modified from a phenol-functionalized phosphinated poly(aryl ether) (P1). P1-act and P1-mma, both with active ester linkages (Ph-O-(C=O)-), were reacted with three commercial epoxy resins (diglycidyl ether of bisphenol A, HP7200, and cresol novolac epoxy) to obtain secondary hydroxyl-free epoxy thermosets. Because of the secondary hydroxyl-free structure, epoxy thermosets cured by P1-act and P1-mma show an 11-15% reduction in dielectric constant than those cured by P1. P1-vbe, with reactive vinylbenzyl ether moieties, was self-cured to a high-performance thermoset with a T _g value as high as 302 °C and a dielectric constant as low as 2.64U. High-T _g and low-dielectric thermosets have been developed in this work.

Highly efficient strategies toward sustainable monomers and polymers derived from fatty acids via tetramethylguanidine promoted esterification

Three efficient strategies were developed to transform fatty acids into mono-functional monomers and thermoplastic polymers by using 1,1,3,3-tetramethylguanidine promoted esterification.