Enhancing Impact Resistance of Polymer Blends via Self-Assembled Nanoscale Interfacial Structures

Glassy gels toughened by solvent

Glassy polymers are generally stiff and strong yet have limited extensibility1. By swelling with solvent, glassy polymers can become gels that are soft and weak yet have enhanced extensibility1-3. The marked changes in properties arise from the solvent increasing free volume between chains while weakening polymer-polymer interactions. Here we show that solvating polar polymers with ionic liquids (that is, ionogels4,5) at appropriate concentrations can produce a unique class of materials called glassy gels with desirable properties of both glasses and gels. The ionic liquid increases free volume and therefore extensibility despite the absence of conventional solvent (for example, water). Yet, the ionic liquid forms strong and abundant non-covalent crosslinks between polymer chains to render a stiff, tough, glassy, and homogeneous network (that is, no phase separation)6, at room temperature. Despite being more than 54 wt% liquid, the glassy gels exhibit enormous fracture strength (42 MPa), toughness (110 MJ m-3), yield strength (73 MPa) and Young's modulus (1 GPa). These values are similar to those of thermoplastics such as polyethylene, yet unlike thermoplastics, the glassy gels can be deformed up to 670% strain with full and rapid recovery on heating. These transparent materials form by a one-step polymerization and have impressive adhesive, self-healing and shape-memory properties.

The improvement of flame retardancy and compatibility of PBAT/PLLA via a hybrid polyurethane

Poly (butylene adipate-co-terephthalate)/poly (L-lactic acid) (PBAT/PLLA) is one of the most important biodegradable polymer combinations; however, they are flammable with heavy melt dripping and incompatible. To achieve the objective of flame retardation and compatibility, a hybrid polyurethane (PU) with multiple flame retardation elements is synthesized via a new ring-opening polymerization (ROP) method and integrated into PBAT/PLLA film. The PU not only dissolves in different organic solvents at mild temperature but also improves the compatibility of PBAT/PLLA. As PU with respect to PBAT/PLLA is 20 wt%, the limiting oxygen index (LOI) and UL-94 reach 25.5 % and V-0 rating, respectively. In cone calorimeter test, the peak heat release rate (pHRR) of PU/PBAT/PLLA is ahead of PBAT/PLLA, and the total heat release (THR) decreases to 25.85 MJ/m2. The fire safety is achieved successfully. The initial pyrolysis of PU promotes the formation of a seed carbon layer; it continuously breaks down into a series of phosphorus‑oxygen radicals and generates different inert gases, while the pyrolytic solid products accelerate the carbonization to form the carbon/silicon composite layer. Then the polymeric combustion is braked completely. Besides, the PU can also tune the mechanical properties of PBAT/PLLA film and enhance its hydrophobicity. This work opens a new window for developing multifunctional flame retardant and paves the way for the richening engineering application of PBAT/PLLA.

General Entropy Approach Toward Ultratough Sustainable Plastics

Entropy is a universal concept across the physics of mixtures. While the role of entropy in other multicomponent materials has been appreciated, its effects in polymers and plastics have not. In this work, it is demonstrated that the seemingly small mixing entropy contributes to the miscibility and performance of polymer alloys. Experimental and modeling studies on over 30 polymer pairs reveal a strong correlation between entropy, morphology, and mechanical properties, while elucidating the mechanism behind: in polymer blends with weak interactions, entropy leads to homogeneously dispersed nanosized domains stabilized by highly entangled chains. This unique microstructure promotes uniform plastic deformation at the interface, thus improving the toughness of conventional brittle polymers by 1-2 orders of magnitude without sacrificing other properties, analogous to high-entropy metallic alloys. The proposed strategy also applies to ternary polymer systems and copolymers, offering a new pathway toward the development of sustainable polymers.

Biodegradable reactive compatibilizers for efficient in-situ compatibilization of poly (lactic acid)/poly (butylene adipate-terephthalate) blends

The wide application of fully biodegradable polylactic acid/polybutylene terephthalate (PLA/PBAT) blends in environmentally friendly packaging were limited because of poor compatibility. Normal compatibilizers suffer from poor thermal stability and non-biodegradability. In this work, epoxy copolymer (MDOG) with different molecular structures were made of 2-methylene-1, 3-dioxoheptane, and glycidyl methacrylate as raw materials by free radical copolymerization. MDOG copolymers have good biodegradability and a high thermal decomposition temperature of 361 °C. The chemical reaction of the epoxy groups in MDOG with PLA and PBAT during the melting reaction improved the interfacial bonding by decreasing the particle size of PBAT. Compared to the PLA/PBAT blends, the tensile strength and fracture toughness of PLA/PBAT/MDOG blends were enhanced to 34.6 MPa and 115.8 MJ/m3, which are 25 % and 81 % higher, respectively. As a result, this work offers new methods for developing thermally stable and biodegradable compatibilizers, which will hopefully promote the development of packaging industry.

Entropically Toughened Robust Biodegradable Polymer Blends and Composites for Bone Tissue Engineering

Biodegradable polymers and composites are promising candidates for biomedical implants in tissue engineering. However, state-of-the-art composite scaffolds suffer from a strength-toughness dilemma due to poor interfacial adhesion and filler dispersion. In this work, we propose a facile and scalable strategy to fabricate strong and tough biocomposite scaffolds through interfacial toughening. The immiscible biopolymer matrix is compatible by the direct incorporation of a third polymer. Densely entangled polymer chains lead to massive crazes and global shear yields under tension. Weak chemical interaction and high-shear melt processing create nanoscale dispersion of nanofillers within the matrix. The resultant ternary blends and composites exhibit an 11-fold increase in toughness without compromising stiffness and strength. At 70% porosity, three-dimensional (3D)-printed composite scaffolds demonstrate high compressive properties comparable to those of cancellous bones. In vitro cell culture on the scaffolds demonstrates not only good cell viability but also effective osteogenic differentiation of human mesenchymal stem cells. Our findings present a widely applicable strategy to develop high-performance biocomposite materials for tissue regeneration.

Phase morphology, rheological behavior and mechanical properties of supertough biobased poly(lactic acid) reactive ternary blends

Poly(lactic acid) (PLA) is one of the most promising bio-based polyester with great potential to replace for the petroleum-based polymers, which can significantly reduce greenhouse gas emissions. However, the inherent brittleness of PLA seriously restricts its broad applications. Herein, PLA/poly(ε-caprolactone) (PCL)/ethylene methyl acrylate-glycidyl methacrylate (EMA-GMA) ternary blends with different phase structures were prepared through reactive blending. The reactions between the epoxy groups of EMA-GMA and the carboxyl and hydroxyl end groups of PLA and PCL and were evidenced from the Fourier transform infrared spectroscopy, dynamic mechanical analysis and rheological results. The atomic force microscopy (AFM) images clearly revealed the formation of stack structure of the PCL and EMA-GMA minor phases in PLA/PCL/EMA-GMA (80/15/5) blend, and core-shell particle structures in PLA/PCL/EMA-GMA (80/10/10) and (80/5/15) blends. In terms of elongation at break and impact toughness, PLA/PCL/EMA-GMA (80/5/15) blend presents the best properties among all the compositions. Moreover, it also behaved excellent stiffness-toughness balance. The toughening mechanism can be ascribed to the formation of core-shell structure and the existence of interfacial adhesion in the ternary blends. This work can provide guide for the preparation and design of PLA-based partially renewable supertough materials that can compete with conventional petro-derived plastics.

Fabricating super tough polylactic acid based composites by interfacial compatibilization of imidazolium polyurethane modified carbon nanotubes

The interfacial compatibilization and dispersion of carbon nanotubes (CNTs) in incompatible poly(lactic acid)/poly(butylene terephthalate adipate) (PLA/PBAT) composites are key points for evaluating the performance of the composites. To address this, a novel compatibilizer, sulfonate imidazolium polyurethane (IPU) containing PLA and poly(1,4-butylene adipate) segments modified CNTs, employed in conjunction with multi-component epoxy chain extender (ADR) to toughen synergistically PLA/PBAT composites. The thermal stability, rheological behavior, morphology, and mechanical properties of PLA/PBAT composites were performed by TGA, DSC, dynamic rheometer, SEM, tensile, and notched Izod impact measure. Moreover, the elongation at break and notched Izod impact strength of PLA5/PBAT5/4C/0.4I composites achieved 341 % and 61.8 kJ/m² respectively, whose tensile strength was 33.7 MPa. The interfacial compatibilization and adhesion were enhanced because of the interface reaction catalyzed by IPU and the refined co-continuous phase structure. The CNTs non-covalently modified by IPU that bridged at the PBAT phase and interface transferred the stress into the matrix, prevented the development of microcracks, and absorbed impact fracture energy in the form of pull-out of the matrix, inducing shear yielding and plastic deformation. This new type of compatibilizer with modified CNTs is of great significance for realizing the high performance of PLA/PBAT composites.

Super-Tough PLA-Based Blends with Excellent Stiffness and Greatly Improved Thermal Resistance via Interphase Engineering

Super-tough poly(lactic acid)/polycarbonate (PLA/PC) (50/50) blends with an excellent balance of stiffness, toughness, and thermal stability were systematically designed and characterized. Poly(methyl methacrylate) (PMMA) was utilized as a novel, highly effective nonreactive interphase to promote PLA-PC phase compatibility. Partial miscibility of PMMA with both PLA and PC produced strong molecular entanglements across the PLA-PC phase boundary followed by an excellent phase adhesion. This was predicted from interfacial energy measurements and supported by dynamic mechanical thermal analysis, morphological observations, and mechanical tests. Ternary PLA/PC/PMMA blends exhibited an exceptional set of stiffness, tensile and flexural strength, tensile and flexural ductility, and thermal stability together with improved impact strength compared with neat PLA and uncompatibilized PLA/PC blends. Addition of nonreactive polybutadiene-g-styrene-co-acrylonitrile (PB-g-SAN) impact modifier to the compatibilized blend resulted in further dramatic improvements in the dispersion state of PC and PMMA phase domains followed by the development of an interconnected structure of PC, PMMA, and PB-g-SAN domains in the PLA matrix. Such a network-like morphology, with rubbery particles percolated at the interface between the dispersed structures and surrounding PLA matrix, produced a tremendous increase in impact resistance (≈700 J/m) and tensile ductility (≈200% strain) while maintaining excellent stiffness (≥2.1 GPa). The combined effects of interfacial localization of impact modifier particles, network-like morphology (extended over the entire volume of the blend), and strong phase interactions between the components (due to mutual miscibility) are described to be responsible for super-tough behavior. The role of PMMA as an efficient interphase adhesion promoter in the toughened quaternary blends is also clarified. Impact fractography revealed multiple void formations, plastic growth of microvoids, and the formation of void-fibrillar structures around as well as inside the dispersed structures as the main micromechanical deformation processes responsible for massive shear yielding and plastic deformation of blends. Blends designed in this work offer remarkable improvements in tensile and flexural ductility, impact resistance, and heat deflection temperature compared with neat PLA resin. The overall characteristics of these blend systems are comparable and/or superior to those of several commercial thermoplastic resins.

Microcrystalline cellulose grafted hyperbranched polyester with roll comb structure for synergistic toughening and strengthening of microbial PHBV/bio-based polyester elastomer composites

The brittle feature of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is the major challenge that strongly restricts its application at present. Successfully synthesized bio-based engineering polyester elastomers (BEPE) were combined with PHBV to create entirely bio-composites with the intention of toughening PHBV. Herein, the 2,2-Bis(hydroxymethyl)-propionic acid (DMPA) was grafted onto microcrystalline cellulose (MCC) and then further transformed into hyperbranched polyester structure via polycondensation. The modified MCC, named MCHBP, had plenty of terminal hydroxyl groups, which get dispersed between PHBV and BEPE. Besides, a large number of terminal hydroxyl groups of MCHBP can interact with the carbonyl groups of PHBV or BEPE in a wide range of hydrogen bonds, and subsequently increase the adhesion and stress transfer between the PHBV and BEPE. The tensile toughness and the elongation at break of the PHBV/BEPE composites with 0.5phr MCHBP were improved by 559.7 % and 221.8 % in comparison to those of PHBV/BEPE composites. Results also showed that MCHBP can play a heterogeneous nucleation effect on the crystallization of PHBV. Therefore, this research can address the current issue of biopolymers' weak mechanical qualities and may have uses in food packaging.

Study on Bone-like Microstructure Design of Carbon Nanofibers/Polyurethane Composites with Excellent Impact Resistance

It is a challenge to develop cost-effective strategy and design specific microstructures for fabricating polymer-based impact-resistance materials. Human shin bones require impact resistance and energy absorption mechanisms in the case of rapid movement. The shin bones are exciting biological materials that contain concentric circle structures called Haversian structures, which are made up of nanofibrils and collagen. The "soft and hard" structures are beneficial for dynamic impact resistance. Inspired by the excellent impact resistance of human shin bones, we prepared a sort of polyurethane elastomers (PUE) composites incorporated with rigid carbon nanofibers (CNFs) modified by elastic mussel adhesion proteins. CNFs and mussel adhesion proteins formed bone-like microstructures, where the rigid CNFs are served as the bone fibrils, and the flexible mussel adhesion proteins are regarded as collagen. The special structures, which are combined of hard and soft, have a positive dispersion and compatibility in PUE matrix, which can prevent cracks propagation by bridging effect or inducing the crack deflection. These PUE composites showed up to 112.26% higher impact absorbed energy and 198.43% greater dynamic impact strength when compared with the neat PUE. These findings have great implications for the design of composite parts for aerospace, army vehicles, and human protection.

Modification of polylactide by poly(ionic liquid)-b-polylactide copolymer and bio-based ionomers: Excellent toughness, transparency and antibacterial property

Polylactide (PLA) is one of the most attractive bioplastics as it can be produced from nontoxic renewable feedstock. However, its inherently poor toughness greatly limits its large-scale application. Cost-effectively toughening PLA without sacrificing its transparency remains a big challenge. We herein prepared an imidazolium-based poly(ionic liquid)-b-PLA copolymer (ILA) and ionomers as toughening agent for PLA through an integrative approach including continuous-monomer-feeding copolymerization, quaternization reaction, ion exchange and inter-ionomers blending. By blending PLA with the ILA and ionomers, we successfully obtained PLA materials with combined features including high toughness, good transparency and antibacterial properties. The effects of regulated ionomer composition and ILA compatibilizer on phase morphology, mechanical properties and transparency of the blends were systematically studied. The optimum formulation (PLA/E12/ILA 60/40/5) shows an impressive transmittance of 89-93 %, high impact strength of 45 kJ/m² and elongation at break at 170 %, which are about 17 and 24 times that of pure PLA, respectively. More interestingly, the presence of imidazolium cation and anion groups endows the blends with attractive antibacterial properties. Ion exchange between ILA copolymer and the imidazolium-containing ionomeric system leads to a synergistic effect of compatibilization and efficient toughening, providing a new strategy for develop high performance PLA materials.

Nonlinear Impact Force Reduction of Layered Polymers with the Damage-Trap Interface

In this paper, a damage-trap material interface design of polymeric materials was proposed. Towards that, baseline and layered Polymethyl methacrylate (PMMA) and Polycarbonate specimens were fabricated with a Loctite 5083 adhesive layer between the interfaces. Out-of-plane impact experiments were conducted and found that the maximum impact force was reduced in layered polymers with so-called “damage-trap material interfaces”. At the impact energy of 20 J, the maximum impact force of the layered PMMA specimens with the 5083 adhesive was reduced by 60% compared to the identical specimens without any adhesive bonding. For the layered Polycarbonate specimens with the 5083 adhesive bonding, the maximum impact force was reduced by 20% and energy absorption was increased by 130%. Simplified contact mechanics analysis showed that the low Young’s modulus of the 5083 adhesive layers was a key parameter in reducing impact force and damage. Therefore, a simple and effective way to design layered materials with improved impact resistance was proposed.

Restricted fiber contraction during amidoximation process for reinforced-concrete structured nanofiber sphere with superior Sb(V) adsorption capacity

Amidoxime-polyacrylonitrile (APAN) nanofiber possesses advantages of adsorbing heavy metals for abundant amidoxime groups. However, it easily suffers from poor mechanical property caused by fiber contraction during amidoximation process. Inspired by high mechanical strength of reinforced concrete, we embedded stiff polylactic acid (PLA) skeletons into PAN matrix to prepare reinforced-concrete structured nanofiber sphere (APAN/PLA NFS) through solution blending. Preparation parameters including polymer concentration and PAN/PLA ratio were optimized as 4.0% and 1:1, and coarse sphere surface, numerous mesopores and large pore volume (19.3 mL/g) were endowed. Scanning electron microscope results showed restricted fiber contraction with nitrile conversion of 58.1%. APAN/PLA NFS showed robust compressive strength of 3.28 MPa with strain of 80%, and X-ray diffraction and differential scanning calorimeter analysis revealed that crystalline PLA reinforced non-crystalline PAN through molecule-level compatibility. Compared with plain APAN sphere, Sb(V) adsorption from water for APAN/PLA NFS showed better performance with superhigh capacity of 949.7 mg/g and fast rate (equilibrium time of 2 h), which was owing to abundant mesopores preserved by PLA skeletons. These findings indicated that PLA was a promising skeletal candidate which could protect APAN from fiber contraction during amidoximation process and could strongly expand adsorption capacity of APAN for heavy metals.

Post-chemical grafting poly(methyl methacrylate) to commercially renewable elastomer as effective modifiers for polylactide blends

A novel poly(epichlorohydrin-co-ethylene oxide)-g-poly(methyl methacrylate) copolymer (ECO-g-PMMA) was successfully synthesized from a commercially renewable elastomer via the ATRP method. The graft copolymer was investigated as a toughening agent and compatibilizer for polylactide (PLA) and PLA/ECO blends, respectively. Binary blending PLA with the copolymers (5-15 wt%) significantly improved the strain at break of PLA above 200% without a great strength loss. More importantly, the ternary PLA/ECO/ECO-g-PMMA copolymer blends exhibited a remarkably high impact strength of 96.9 kJ/m² with non-broken behaviors. An interesting phase structure transformation from a typical sea-island structure to a unique quasi-continuous network structure was observed with varying the content of ECO-g-PMMA from 0 to 15 wt% in the ternary blends. The native toughening mechanism analysis indicated the synergistic toughening effect of the good interfacial adhesion and unique quasi-continuous morphology endowed the ternary blends with excellent mechanical performance.

Phase Structure and Properties of Ternary Polylactide/Poly(methyl methacrylate)/Polysilsesquioxane Blends

Ternary blends of polylactide (PLA, 90 wt.%) and poly(methyl methacrylate) (PMMA, 10 wt.%) with functionalized polysilsesquioxanes (LPSQ-R) were obtained by solution blending. R groups in LPSQ containing hydroxyethyl (LPSQ-OH), methylglycolic (LPSQ-COOMe) and pentafluorophenyl (LPSQ-F5) moieties of different chemical properties were designed to modify PLA blends with PMMA. The effect of the type of LPSQ-R and their content, 1-3 wt.%, on the structure of the blends was studied with scanning electron microscopy (SEM) combined with energy dispersive spectroscopy (SEM-EDS), dynamic mechanical thermal analysis (DMTA) and Raman spectroscopy. Differential scanning calorimetry (DSC) and tensile tests also showed various effects of LPSQ-R on the thermal and mechanical properties of the blends. Depth-sensing indentation was used to resolve spatially the micro- and nano-scale mechanical properties (hardness and elastic behaviour) of the blends. The results showed clearly that LPSQ-R modulate the structure and properties of the blends.

An Effective Design Strategy for the Sandwich Structure of PVDF/GNP-Ni-CNT Composites with Remarkable Electromagnetic Interference Shielding Effectiveness

It is well-known that attractive electromagnetic interference (EMI) shielding performance depends on functional (e.g., electrical and magnetic) fillers and structural designs. This paper presents a novel three-layered sandwich structure of poly(vinylidene fluoride) (PVDF)-based nanocomposites, consisting of graphene nanoplatelets (GNP), nickel (Ni), and carbon nanotubes (CNT). The unique three-layered sandwich structure of GNP-Ni-CNT exhibited excellent EMI shielding ability due to the several interfaces of the multilayered structure with electric loss by the conductive fillers and magnetic loss by the magnetic filler. The overall shielding performance could be further improved by increasing the overall thickness and the number of layers. With a fixed thickness of 0.6 mm, the shielding effectiveness of the PVDF/GNP-Ni-CNT three-layered and six-layered structure composite at 15 GHz was 41.8 and 46.4 dB, respectively. These results provide a useful strategy to prepare various EMI shielding materials with a sandwich structure, presenting tremendous opportunities to design and manufacture advanced EMI shielding materials and equipment.

Toughening Biosourced Poly(lactic acid) and Poly(3-hydroxybutyrate-co-4-hydroxybutyrate) Blends by a Renewable Poly(epichlorohydrin-co-ethylene oxide) Elastomer

A series of sustainable polymer blends from renewable poly(lactic acid) (PLA), poly(3-hydroxybutyrate-co-4-hydroxybutyrate) (P_3,4HB), and poly(epichlorohydrin-co-ethylene oxide) (ECO) elastomer were fabricated via a melt blending method to gain balanced physical performance. The interplay of the composition, mutual miscibility, and viscosity ratio of the pristine PLA, P_3,4HB, and ECO elastomer resulted in diverse phase structures of the ternary blends. An excellent flexibility at an elongation of 270% was achieved for the PLA/P_3,4HB/ECO (70/20/10) blend with a core-shell structure. The PLA/P_3,4HB/ECO (70/10/20) blend with a phase-separated structure exhibited a high impact strength of 54 KJ/m², which is 25 times over that of the neat PLA. The relationship between the phase structure and physical performance of the blend was analyzed based on the compositions, surface tension, and physical characteristics of the neat components. Combining the compatibilization of the P_3,4HB phase and ECO elastomer toughening played a crucial role in enhancing the mechanical properties of the blends.

Enhanced Interfacial and Mechanical Properties of PBX Composites via Surface Modification on Energetic Crystals

The mechanical properties of composites are highly dependent on the interfacial interaction. In the present work, inspired by marine mussel, the adhesion between energetic crystals of 1,3,5-triamino-2,4,6-trinitrobenzene (TATB) and polymer binders was improved. Three types of linear polymeric agents of glycidyl azide polymer (GAP), polyethylene glycol (PEG), and polytetramethylene ether glycol (PTMEG) were grafted onto TATB particles bridged through polydopamine (PDA) films. SEM images showed that 5% grafting contents could evidently form roughness shells on the surface. With a reinforcement at the interface produced by grafting shells, the mechanical properties of polymer-bonded explosives (PBXs) exhibited outstanding mechanical performance, especially for the PTMEG-grafting sample. Examined by the contact-angle test, the PTMEG-grafting sample possessed a value of polar component similar to that of fluoropolymer, leading to an excellent wettability of the two phases. Additionally, different contents of PTMEG were grafted to reveal that the mechanical properties could be improved even with content as little as 0.5 wt.% PTMEG. These results might highlight a correlation between interfacial interaction and macroscopic properties for mechanically energetic composites, while providing a versatile route of grafting on highly loaded composites.

Super Toughened Poly(lactic acid)-Based Ternary Blends via Enhancing Interfacial Compatibility

Novel super toughened bioplastics are developed through controlled reactive extrusion processing, using a very low content of modifier, truly a new discovery in the biodegradable plastics area. The super toughened polylactide (PLA) blend showing a notched impact strength of ∼1000 J/m with hinge break behavior is achieved at a designed blending ratio of PLA, poly(butylene succinate) (PBS), and poly(butylene adipate-co-terephthalate) (PBAT), using less than 0.5 phr peroxide modifier. The impact strength of the resulting blend is approximately 10 times that of the blend with the same composition without a modifier and ∼3000% more than that of pure PLA. Interfacial compatibilization among the three biodegradable plastics took place during the melt extrusion process in the presence of a controlled amount of initiator, which is confirmed by scanning electron microscopy and rheology analysis. The synergistic effect of strong interfacial adhesion among the three blending components, the decreased particle size of the most toughened component, PBAT, to ∼200 nm, and its uniform distribution in the blend morphology result in the super tough biobased material. One of the key fundamental findings through the in situ rheology study depicts that the radical reaction initiated by peroxide occurs mainly between PBS and PBAT and not with PLA. Thus, the cross-linking degree can be controlled by adjusting renewable sourced PLA contents in the ternary blend during reactive extrusion processing. The newly engineered super toughened PLA with high stiffness and high melt elasticity modulus could reasonably serve as a promising alternative to traditional petroleum plastics, where high biobased content and biodegradability are required in diverse sustainable packaging uses.

Simultaneous in Situ X-ray Scattering and Infrared Imaging of Polymer Extrusion in Additive Manufacturing

In situ wide-angle X-ray scattering together with infrared imaging was performed during three-dimensional material extrusion printing and correlated with the development of the crystalline structure and subsequent thermomechanical properties. Identical samples were printed with nozzle motion either along the short axis or the long axis. The short axis mode had higher thermal retention, which resulted in later onset of crystal structure. The longer time spent at temperatures between the glass transition and the melting point produced samples with higher degree of crystallinity but also significantly increased brittleness. The tracer diffusion coefficient D ( T ) , together with its temperature dependence, was measured using neutron reflectivity, and the total interdiffusion length between filaments was then calculated using D ( T ) for each temperature point, as determined by the measured thermal profiles. This allowed us to define the time/temperature plane that yielded the minimum diffusion length Δ L that provides mechanical integrity of the printed features ( Δ L less than the radius of gyration of the poly(l-lactide)). The model was probed by printing structures at four nozzle temperatures and measuring the time dependence of the thermal profiles at filaments in the horizontal and vertical positions. The data indicated that the thermal retention was anisotropic, where higher values were obtained in the horizontal plane. Mechanical measurements indicated large differential increases in the torsional strength, corresponding to the direction with increased thermal retention.

A Facile Fabrication of High Toughness Poly(lactic Acid) via Reactive Extrusion with Poly(butylene Succinate) and Ethylene-Methyl Acrylate-Glycidyl Methacrylate

As is an excellent bio-based polymer material, poly(lactic acid) (PLA)'s brittle nature greatly restricts its extensive applications. Herein, poly(butylene succinate) (PBS) was introduced to toughening PLA by melt blending using a self-made triple screw extruder through in situ reactive with ethylene-methyl acrylate-glycidyl methacrylate (EGMA). The effect of EGMA concentrations on the mechanical properties, morphology, interfacial compatibility of PLA/PBS blends were studied. Fourier transform infrared (FT-IR) results demonstrated that the epoxy group of EGMA reacts with the hydroxyl groups of PLA and PBS, which proved the occurrence of interfacial reactions among the tri-component. The significantly improved compatibility between PLA and PBS after EGMA incorporation was made evident by scanning electron microscope (SEM) characterization results. Meanwhile, the contact angle test predicted that the EGMA was selectively localized at the interface between PLA and PBS, and the result was verified by morphological analysis of cryofracture and etched samples. The EGMA improves the compatibility of PLA/PBS blends, and consequently leads to a significantly increased toughness with the elongation at break occurring 83 times more when 10 wt % EGMA was introduced than neat PLA, while impact strength also enhanced by twentyfold. Ultimately, the toughening mechanism of PLA based polymers was established based on the above analysis, exploring a new way for the extensive application for degradable material.