Stretch-Induced Crystallization and Phase Transitions of Poly(dimethylsiloxane) at Low Temperatures: An in Situ Synchrotron Radiation Wide-Angle X-ray Scattering Study

Ultra-Highly Stiff and Tough Shape Memory Polyurea with Unprecedented Energy Density by Precise Slight Cross-Linking

Shape memory polymers (SMPs) have attracted significant attention and hold vast potential for diverse applications. Nevertheless, conventional SMPs suffer from notable shortcomings in terms of mechanical properties, environmental stability, and energy density, significantly constraining their practical utility. Here, inspired by the structure of muscle fibers, an innovative approach that involves the precise incorporation of subtle, permanent cross-linking within a hierarchical hydrogen bonding supramolecular network is reported. This novel strategy has culminated in the development of covalent and supramolecular shape memory polyurea, which exhibits exceptional mechanical properties, including high stiffness (1347 MPa), strength (82.4 MPa), and toughness (312.7 MJ m-3), ensuring its suitability for a wide range of applications. Furthermore, it boasts remarkable recyclability and repairability, along with excellent resistance to moisture, heat, and solvents. Moreover, the polymer demonstrates outstanding shape memory effects characterized by a high energy density (24.5 MJ m-3), facilitated by the formation of strain-induced oriented nanostructures that can store substantial amounts of entropic energy. Simultaneously, it maintains a remarkable 96% shape fixity and 99% shape recovery. This delicate interplay of covalent and supramolecular bonds opens up a promising pathway to the creation of high-performance SMPs, expanding their applicability across various domains.

Porous Polymer Structures with Tunable Mechanical Properties Using a Water Emulsion Ink

Recently, the manufacturing of porous polydimethylsiloxane (PDMS) with engineered porosity has gained considerable interest due to its tunable material properties and diverse applications. An innovative approach to control the porosity of PDMS is to use transient liquid phase water to improve its mechanical properties, which has been explored in this work. Adjusting the ratios of deionized water to the PDMS precursor during blending and subsequent curing processes allows for controlled porosity, yielding water emulsion foam with tailored properties. The PDMS-to-water weight ratios were engineered ranging from 100:0 to 10:90, with the 65:35 specimen exhibiting the best mechanical properties with a Young's Modulus of 1.17 MPa, energy absorption of 0.33 MPa, and compressive strength of 3.50 MPa. This led to a porous sample exhibiting a 31.46% increase in the modulus of elasticity over a bulk PDMS sample. Dowsil SE 1700 was then added, improving the storage capabilities of the precursor. The optimal storage temperature was probed, with -60 °C resulting in great pore stability throughout a three-week duration. The possibility of using these water emulsion foams for paste extrusion additive manufacturing (AM) was also analyzed by implementing a rheological modifier, fumed silica. Fumed silica's impact on viscosity was examined, revealing that 9 wt% of silica demonstrates optimal rheological behaviors for AM, bearing a viscosity of 10,290 Pa·s while demonstrating shear-thinning and thixotropic behavior. This study suggests that water can be used as pore-formers for PDMS in conjunction with AM to produce engineered materials and structures for aerospace, medical, and defense industries as sensors, microfluidic devices, and lightweight structures.

Stress-Stabilized Crystalline Phases of Ultrahigh Molecular Weight Polyethylene under Tensile Stress

Ultrahigh molecular weight polyethylene (UHMWPE) is a semicrystalline polymer renowned for its exceptional mechanical properties, making it a popular material in various high-tech fields. Its mechanical attributes are predominantly governed by its crystalline structures, which may experience alterations in the chain conformation and interchain packing during mechanical deformation. This phenomenon leads to the emergence of distinct polymorphs with unique lattice structures. The investigation of stress-stabilized crystal structures of UHMWPE under tensile stress currently poses challenges with certain aspects remaining unclear. To address this, in this study, time-resolved X-ray wide-angle scattering (TR-WAXS) experiments of biaxially stretched UHMWPE films under in situ tensile conditions were conducted. Experimental results revealed two distinct stress-stabilized crystal phases of UHMWPE that differed from those previously reported. These stress-stabilized phases have been identified as the stress-stabilized orthorhombic crystal phase and the stress-stabilized monoclinic crystal phase, and their corresponding lattice parameters have been accurately calculated through an ab initio computational method. These findings provide deeper insights into UHMWPE's behavior under mechanical strain, opening other avenues for further academic exploration and potential applications in cutting-edge fields.

3D Printed Silicones with Shape Morphing and Low-Temperature Ultraelasticity

3D printed silicones have demonstrated great potential in diverse areas by combining the advantageous physiochemical properties of silicones with the unparalleled design freedom of additive manufacturing. However, their low-temperature performance, which is of particular importance for polar and space applications, has not been addressed. Herein, a 3D printed silicone foam with unprecedented low-temperature elasticity is presented, which is featured with extraordinary fatigue resistance, excellent shape recovery, and energy-absorbing capability down to a low temperature of -60 °C after extreme compression (an intensive load of over 66000 times its own weight). The foam is achieved by direct writing of a phenyl silicone-based pseudoplastic ink embedded with sodium chloride as sacrificial template. During the water immersion process to create pores in the printed filaments, a unique osmotic pressure-driven shape morphing strategy is also reported, which offers an attractive alternative to traditional 4D printed hydrogels in virtue of the favorable mechanical robustness of the silicone material. The underlying mechanisms for shape morphing and low-temperature elasticity are discussed in detail.

Gummy Nanoparticles with Glassy Shells in Electrostatic Nanocomposites

Nanocomposites with unusual and superior properties often contain well-dispersed nanoparticles. Polydimethylsiloxane, PDMS, offers a fluidlike or rubbery (when cross-linked) response, which complements the high-modulus nature of inorganic nanofillers. Systems using PDMS as the nanoparticulate, rather than the continuous, phase are rare because it is difficult to make PDMS nanoparticles. Aqueous dispersions of hydrophobic polymer nanoparticles must survive the considerable contrast in hydrophobicity between water and the polymer component. This challenge is often met with a shell of hydrophilic polymer or by adding surfactant. In the present work, two critical advances for making and using aqueous colloidal dispersions of PDMS are reported. First, PDMS nanoparticles with charged amino end groups were prepared by flash nanoprecipitation in aqueous solutions. Adding a negative polyelectrolyte, poly(styrene sulfonate), PSS, endowed the nanoparticles with a glassy shell, stabilizing them against aggregation. Second, when compressed into a nanocomposite, the small amount of PSS leads to a large increase in bulk modulus. X-ray scattering studies revealed the hierarchical nanostructuring within the composite, with a 4 nm PDMS micelle as the smallest unit. This class of nanoparticle and nanocomposite presents a new paradigm for stabilizing liquidlike building blocks for nanomaterials.

Crystallization-Induced Shift in a Triboelectric Series and Even Polarity Reversal for Elastic Triboelectric Materials

A stretchable triboelectric nanogenerator (TENG) can be a promising solution for the power supply of various flexible electronics. However, the detailed electrification mechanism of elastic triboelectric materials still needs to be clarified. In this work, we found crystallization behavior induced by strain and low temperature can lead to a shift in a triboelectric series for commonly used triboelectric elastomers and even reverse the triboelectric polarity. This effect is attributed to the notable rearrangement of surface electron cloud density happening along with the crystallization process of the molecular chain. This effect is significant with natural rubber, and silicone rubber can experience this effect at low temperature, which also leads to a shift in a triboelectric series, and an applied strain at low temperature can further enhance this shift. This study demonstrated that the electrification polarity of triboelectric materials should be re-evaluated under different strains and different temperatures, which provides a mechanism distinct from the general understanding of elastic triboelectric materials.

A cryo-bulge apparatus for in situ weather balloon crystallization capturing during blowing by synchrotron radiation x-ray scattering

A cryo-bulge apparatus, which can be directly installed in the synchrotron radiation x-ray scattering beamline, is designed and manufactured. Using the cryo-bulge apparatus, the crystallization of natural rubber during blowing can be captured in situ. For mechanical measurements, the rubber film is tightly clamped at the periphery of a circular window. A low temperature measurement is achieved by the presence of a large iron block, which ensures low temperature variation (<±2 °C in 1 h) during x-ray data acquisition. Since the incident x-ray beam passes through the top-most position of the rubber film, the information obtained by the current equipment is essentially under an equibiaxial deformation mode. Owing to precisely controlled internal pressure and temperature, the crystallization of rubber can be observed in situ by wide-angle x-ray scattering. The onset of crystallization is observed at a temperature T < 0 °C with an internal pressure P > 21 kPa. This suggests that the crystallization of rubber during blowing can occur under the equibiaxial deformation condition at low temperatures. The power scaling law is found to be 0.52%/kPa. The cryo-bulge apparatus is capable of clarifying the microstructural evolution of rubber during multi-dimensional deformation, which can provide guidance for the optimization of a weather balloon.

High Energy Density Shape Memory Polymers Using Strain-Induced Supramolecular Nanostructures

Shape memory polymers are promising materials in many emerging applications due to their large extensibility and excellent shape recovery. However, practical application of these polymers is limited by their poor energy densities (up to ∼1 MJ/m³). Here, we report an approach to achieve a high energy density, one-way shape memory polymer based on the formation of strain-induced supramolecular nanostructures. As polymer chains align during strain, strong directional dynamic bonds form, creating stable supramolecular nanostructures and trapping stretched chains in a highly elongated state. Upon heating, the dynamic bonds break, and stretched chains contract to their initial disordered state. This mechanism stores large amounts of entropic energy (as high as 19.6 MJ/m³ or 17.9 J/g), almost six times higher than the best previously reported shape memory polymers while maintaining near 100% shape recovery and fixity. The reported phenomenon of strain-induced supramolecular structures offers a new approach toward achieving high energy density shape memory polymers.