Intumescent, Epoxy-Based Flame-Retardant Coatings Based on Poly(acrylic acid) Compositions

"One for two" strategy to construct an organic-inorganic polymer colloid for flame-retardant modification of flax fabric and rigid polyurethane foam

Polymeric materials such as fabric and foam have high flammability which limits their application in the field of fire protection. To this end, an organic-inorganic polymer colloid constructed from carboxymethyl chitosan and ammonium polyphosphate was used to improve the flame retardancy of flax fabric (FF) and rigid polyurethane foam (RPUF) based on a "one for two" strategy. The modification processes of FF and RPUF relied on pad-dry-cure method and UV-curing technology, respectively, and the modified FF and RPUF were severally designated as CMC/APP-FF and RFR-RPUF. Flame retardancy studies showed that CMC/APP-FF and RFR-RPUF exhibited limiting oxygen index values as high as 39.4 % and 42.6 %, respectively, and both achieved self-extinguishing behavior when external ignition source was removed. Thermogravimetric analysis and cone calorimetry test confirmed that CMC/APP-FF and RFR-RPUF had good charring ability and demonstrated reduced peak heat release rate values of 90.1 % and 10.8 %, respectively, distinct from before they were modified. In addition, condensed phase analysis showed that after burning, CMC/APP-FF became an integration char structure, whereas RFR-RPUF turned into a sandwiched char structure. In summary, the "one for two" strategy reported in this work provides a new insight into the economical fabrication of flame-retardant polymeric materials.

New coating formulation based on synthesized benzodiazepine derivatives as double function additives for industrial application

Purpose

The purpose of this study is to develop a new protective coating formulation for industrial use, using benzodiazepine derivatives as double function additives.

Design/methodology/approach

Benzodiazepine’s derivatives of types (3–5) were prepared and confirmed by infrared, Mass, 1H-Proton nuclear magnetic resonance (NMR) and 13C NMR spectra. The synthesized compound was physically incorporated in the alkyd paint formulation by pebble mill grinding until all particulates are smaller than 20 ums. The prepared coatings were applied by air spray on steel panels. The physical, mechanical characteristics, corrosion resistance and antimicrobial test of the prepared coatings were studied to evaluate the prepared compounds drawbacks.

Findings

The results of the mechanical and physical properties of the paint formulation revealed that the paint formulation incorporating benzodiazepines derivatives 3–5 performed best and improved corrosion-resistance and antibacterial activity tests.

Research limitations/implications

In alkyd paint, heterocyclic compounds are the most used antibacterial additives. Other functionalities of these compounds, such as corrosion inhibitors, might be studied to see if they are suited for these applications.

Practical implications

Because of the activity of various benzodiazepine derivatives, which may be attributable to the presence of some function groups such as sulfonamide aromatic amino NH2 group, and elements such as Sulphur, Nitrogen, Chlorine, in its chemical structure. As a result, paint compositions including these compounds as additives can be used as dual-purpose paint and for a variety of industrial applications.

Originality/value

The research demonstrates how a low-cost paint composition based on synthesized benzodiazepine derivatives 3–5 may be used as a dual-function paint for industrial use.

Reformative Effects of Intumescent Coating on the Structural Characteristics of Cold-Formed Steel

Intumescent fire-resistive coatings are a more recent type of passive fireproofing thin film that swells many times its initial applied thickness, generating an insulating char that functions as a thermal barrier between the fire and structural steel. It keeps the heat of steel members from reaching critical levels and aids in the structural integrity during a fire. They are architects and designers' favorite choice for passive fire protection of load-bearing steel frame structures because of their aesthetic look, versatility, rapidity of application, and ease of inspection and maintenance. In this study, axial tensile, thermal conductivity, and hardness tests have been performed on S235 cold-formed steel specimens that were exposed to increasing temperature periods. The mechanical behavior of coated and uncoated specimens was investigated over the modulus of elasticity, yield strength/strain, and ultimate strength/strain values for all temperatures. As a result of the research, gradually increasing changes were observed in the mechanical properties of coated and uncoated specimens at increasing temperature levels, compared to each other. However, performance increment on the coated specimens was limited in terms of strength and strain characteristics than expected. Two essential reasons for this conclusion are that the specimens were exposed to heat for a long time after reaching the target temperature and also that the wall thickness of the specimens was thinner with respect to the usual application method of the protective coating. In order to examine the structural properties of the test specimens after elevated temperature effects, thermal conductivity measurement was also performed. Temperature difference between coated and uncoated surfaces provided a benefit in the range of 29-56% due to the coating. Lastly, microstructure imaging techniques demonstrated grain coarsening and no crack development with the increase in temperature.

Improving the Reaction-to-Fire Properties of Thermoplastic Polyurethane by New Phosphazene-Triazinyl-Based Covalent Organic Framework

In this study, an approach to simultaneously improve fire resistance and mechanical performance of thermoplastic polyurethane (TPU) was introduced through the penetration of a conjugated network containing nitrogen and phosphorus elements. For this purpose, a Bg-HCCP COF was synthesized through a solvothermal method from benzoguanamine (Bg) and hexachlorophosphazene (HCCP) monomers. Then, it was combined with TPU using the wet mixing method. The TPU/Bg-HCCP composites showed better mechanical strength than the untreated sample. The fire safety of TPU/Bg-HCCP composites was greatly improved by increasing the Bg-HCCP contents. The reduction of the peak heat release rate and the total heat release for the TPU/Bg-HCCP composite with 3 wt % Bg-HCCP were about 44.8 and 60.4%, respectively. Besides, the results showed that adding Bg-HCCP to TPU significantly improved the suppression of smoke generation so that 3% by weight of the fire retardant reduced the total smoke released by 53.1%. It also decreased the peak of the carbon monoxide production rate by 26.5%. Generally, our research provides a promising strategy for constructing flame-retardant composites with high performance.

Effects of novel functionalized magnesium phosphate monomers on the flame retardancy and mechanical properties of polyethylene terephthalate copolymers

In this study, inorganic magnesium hydroxide (MH) was modified by three phosphoric acids respectively to obtain three different novel functionalized monomers. The chemical structure and morphology of (P_n-MH) were analyzed by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM). Further, functional monomers were introduced into the PET main chain structure. A new type of high-performance co-polyesters was successfully prepared. The specific structure of P₁-MH-PET was characterized by ¹H NMR spectroscopy. Thermal stability of P_n-MH-PETs was analyzed by thermogravimetric analysis (TG) and differential scanning calorimetry (DSC). The flame retardant properties were evaluated by limiting oxygen index (LOI), vertical combustion test (UL-94) and cone calorimeter. The results show that the thermal stability and flame retardant properties of 5%P_n-MH-PETs are greatly improved. Among them, the best performance is 5%P₁-MH-PET, LOI is 32.5%, UL-94 test reached V-0 grade. Compared with neat PET, the peak heat release rate (PHRR), peak smoke release rate (PSPR), carbon dioxide release rate (CO₂PR) and carbon monoxide release rate (COPR) decreased by 57.0%, 38.1%, 54.6% and 57.3%, respectively. Fortunately, the mechanical properties of 5%P₃-MH-PET were also improved.

Green, tough and highly efficient flame-retardant rigid polyurethane foam enabled by double network hydrogel coatings

Designing eco-friendly fireproof rigid polyurethane foam (RPUF) that can completely stop fire ignition or spread has significant technological implications, which has been proved to be extremely challenging. Herein, a novel green strategy based on double network hydrogel coating was developed to enhance the flame retardancy of RPUF via a facile casting and curing process. This strategy can create a homogeneous hydrogel fire-resistant layer with strong adhesion on the outermost surface of the substrate. Due to good water holding capacity and excellent thermal management properties, the hydrogel coating showed excellent fire retardancy. As a proof-of-concept, polyacrylic-polydopamine (PAAm-PDA) double network hydrogel coating was applied to an extremely flammable RPUF substrate. Compared with the neat foam, the PAAm-PDA coated RPUF exhibited an overall improvement in fire-safety performance, including a rapid self-quenching behavior, a six-fold enhancement in time to ignition (TTI), and 39.7% and 42.2% decreases in the mean heat release rate (HRR) and total smoke production (TSP), respectively. Furthermore, the tough hydrogel-coated RPUF possessed enough mechanical properties to meet the requirement of its practical applications. Benefiting from its low cost, easy-to-process and eco-friendly characteristics, this hydrogel fireproof coating strategy provides a new direction for developing green and safe structural materials with widespread use.

DOPO-Decorated Two-Dimensional MXene Nanosheets for Flame-Retardant, Ultraviolet-Protective, and Reinforced Polylactide Composites

This study presents a novel and facile strategy for fabricating fire-resistant, ultraviolet (UV)-shielding, and tensile-enhanced polylactide (PLA) composites using two-dimensional (2D) MXene (Ti₃C₂) flakes chemically modified with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO). The thermal and burning performances of PLA composites were demonstrated by the limiting oxygen index, UL-94 test, and cone calorimetry. The UV-shielding and tensile performances were also examined. The results revealed that PLA/Ti₃C₂-DOPO (3 wt %) displayed a V-0 rating in the UL-94 test. The enhancement against fire hazard was reflected by the significant reduction in the peak heat release rate (33.7%), total heat release (47%), peak CO production (58.8%), and total smoke production (41.7%). The improved fire-safety performance of the composites is attributed to the interplay of catalytic, barrier, and condensed effects of the Ti₃C₂-DOPO nanosheets in the PLA matrix. PLA/Ti₃C₂-DOPO also showed an increase (∼9%) in tensile strength and an "Excellent" level (UPF 50+) in the UV-protection assessment. In all, this study introduces a novel chemical modification strategy for 2D MXene flakes to fabricate multifunctional PLA composites, which are promising candidates for next-generation sustainable and protective plastic products.

An Intelligent Fire-Protection Coating Based on Ammonium Polyphosphate/Epoxy Composites and Laser-Induced Graphene

Fire-protection coatings with a self-monitoring ability play a critical role in safety and security. An intelligent fire-protection coating can protect humans from personal and property damage. In this work, we report the fabrication of a low-cost and facile intelligent fire coating based on a composite of ammonium polyphosphate and epoxy (APP/EP). The composite was processed using laser scribing, which led to a laser-induced graphene (LIG) layer on the APP/EP surface via a photothermal effect. The C–O, C=O, P–O, and N−C bonds in the flame-retardant APP/EP composite were broken during the laser scribing, while the remaining carbon atoms recombined to generate the graphene layer. A proof-of-concept was achieved by demonstrating the use of LIG in supercapacitors, as a temperature sensor, and as a hazard detection device based on the shape memory effect of the APP/EP composite. The intelligent flame protection coating had a high flame retardancy, which increased the time to ignition (TTI) from 21 s to 57 s, and the limiting oxygen index (LOI) value increased to 37%. The total amount of heat and smoke released during combustion was effectively suppressed by ≈ 71.1% and ≈ 74.1%, respectively. The maximum mass-specific supercapacitance could reach 245.6 F·g⁻¹. The additional LIG layer enables applications of the device as a LIG-APP/EP temperature sensor and allows for monitoring of the deformation according to its shape memory effect. The direct laser scribing of graphene from APP/EP in an air atmosphere provides a convenient and practical approach for the fabrication of flame-retardant electronics.