Bifunctional Ag/Fe/N/C Catalysts for Enhancing Oxygen Reduction via Cathodic Biofilm Inhibition in Microbial Fuel Cells

Bamboo-like nitrogen-doped carbon supported chlorine-doped Fe2P as an antibacterial oxygen reduction catalyst

Bio-inspiration and biomimetics offer guidance for designing and synthesizing advanced catalysts for the oxygen reduction reaction (ORR) in microbial fuel cells (MFCs). Herein, a chlorine-doped Fe2P supported by nitrogen-doped carbon (Cl-Fe2P/NC) catalyst was designed and prepared based on imitating the bamboo structure. The electronegative chlorine captured the electron transfer from Fe2P and transferred it to NC through carbon nanotubes (CNTs). The antibacterial chlorine inhibited the cathode biofilm formation to enhance the ion transport. Cl-Fe2P/NC achieved a half-wave potential of 0.91 V and an onset potential of 0.99 V versus a reversible hydrogen electrode. After 500 h of reaction, the MFCs assembled by the Cl-Fe2P/NC cathode achieved a maximum power density of 1505 mW m-2. This work provides insights into the design of advanced materials through bio-inspiration and biomimicry.

Bimetallic CoSn nanoparticles anchored on N-doped carbon as antibacterial oxygen reduction catalysts for microbial fuel cells

Sluggish oxygen reduction reaction (ORR) kinetics and biofilm formation limit the power generation and stability of microbial fuel cells (MFCs). Herein, bimetallic CoSn nanoparticles anchored on ZIF-derived N-doped carbon (CoSn@NC) were designed and synthesized as bifunctional catalysts to accelerate the ORR and improve the antibacterial activity. Sn modulated the electronic structure of bimetallic CoSn by drawing electrons from Co. Electron redistribution of CoSn@NC optimized the O2 adsorption at Co sites for rapid ORR kinetics. The up-shifted d-band center of Co sites reduced the energy barrier of the rate-determining step for *O formation, resulting in efficient catalytic activity. Bimetallic CoSn nanoparticles were beneficial for the four-electron transfer process for more ˙OH species production. Sn2+ and ˙OH synergistically improved the antibacterial activity of CoSn@NC to inhibit the growth of the cathode biofilm and accelerate mass-charge transfer. CoSn@NC demonstrated superior oxygen reduction activity with a half-wave potential of 0.84 V and an onset potential of 0.90 V, respectively. The MFCs assembled with the CoSn@NC cathodic catalyst exhibited an excellent power density of 1380 mW m-2 and long-term stability for 105 h. This work provides a strategy for the design of antibacterial ORR catalysts for improved catalytic activity and long-term stability.

Cathodic biofouling control by microbial separators in air-breathing microbial fuel cells

Microbial fuel cells (MFCs) incorporating air-breathing cathodes have emerged as a promising eco-friendly wastewater treatment technology capable of operating on an energy-free basis. However, the inevitable biofouling of these devices rapidly decreases cathodic catalytic activity and also reduces the stability of MFCs during long-term operation. The present work developed a novel microbial separator for use in air-breathing MFCs that protects cathodic catalytic activity. In these modified devices, microbes preferentially grow on the microbial separator rather than the cathodic surface such that biofouling is prevented. Trials showed that this concept provided low charge transfer and mass diffusion resistance values during the cathodic oxygen reduction reaction of 4.6 ± 1.3 and 17.3 ± 6.8 Ω, respectively, after prolonged operation. The maximum power density was found to be stable at 1.06 ± 0.07 W m^-2 throughout a long-term test and the chemical oxygen demand removal efficiency was increased to 92% compared with a value of 83% for MFCs exhibiting serious biofouling. In addition, a cathode combined with a microbial separator demonstrated less cross-cathode diffusion of oxygen to the anolyte. This effect indirectly induced the growth of electroactive bacteria and produced higher currents in air-breathing MFCs. Most importantly, the present microbial separator concept enhances both the lifespan and economics of air-breathing MFCs by removing the need to replace or regenerate the cathode during long-term operation. These results indicate that the installation of a microbial separator is an effective means of stabilizing power generation and ensuring the cost-effective performance of air-breathing MFCs intended for future industrial applications.

Uniform Distribution of Pd on GO-C Catalysts for Enhancing the Performance of Air Cathode Microbial Fuel Cell

Metal, as a high-performance electrode catalyst, is a research hotspot in the construction of a high-performance microbial fuel cell (MFC). However, metal catalyst nanoparticles and their dispersed carriers are prone to aggregation, producing catalytic electrodes with inferior qualities. In this study, Pd is uniformly dispersed on the graphene framework supported by carbon black to form nanocomposite catalysts (Pd/GO-C catalysts). The effect of the palladium loading amount in the catalyst on the catalytic performance of the air cathode was further studied. The optimized metal loading afforded a reduced resistance and improved accessibility of Pd particles for the ORR. The maximum current output of the 0.250 Pd (mg/cm2) MFC was 1645 mA/m2, which is 4.2-fold higher than that of the carbon paper cathode. Overall, our findings provide a novel protocol for the preparation of high-efficient ORR catalyst for MFCs.

Noble-Metal-Free Multicomponent Nanointegration for Sustainable Energy Conversion

Global energy and environmental crises are among the most pressing challenges facing humankind. To overcome these challenges, recent years have seen an upsurge of interest in the development and production of renewable chemical fuels as alternatives to the nonrenewable and high-polluting fossil fuels. Photocatalysis, photoelectrocatalysis, and electrocatalysis provide promising avenues for sustainable energy conversion. Single- and dual-component catalytic systems based on nanomaterials have been intensively studied for decades, but their intrinsic weaknesses hamper their practical applications. Multicomponent nanomaterial-based systems, consisting of three or more components with at least one component in the nanoscale, have recently emerged. The multiple components are integrated together to create synergistic effects and hence overcome the limitation for outperformance. Such higher-efficiency systems based on nanomaterials will potentially bring an additional benefit in balance-of-system costs if they exclude the use of noble metals, considering the expense and sustainability. It is therefore timely to review the research in this field, providing guidance in the development of noble-metal-free multicomponent nanointegration for sustainable energy conversion. In this work, we first recall the fundamentals of catalysis by nanomaterials, multicomponent nanointegration, and reactor configuration for water splitting, CO₂ reduction, and N₂ reduction. We then systematically review and discuss recent advances in multicomponent-based photocatalytic, photoelectrochemical, and electrochemical systems based on nanomaterials. On the basis of these systems, we further laterally evaluate different multicomponent integration strategies and highlight their impacts on catalytic activity, performance stability, and product selectivity. Finally, we provide conclusions and future prospects for multicomponent nanointegration. This work offers comprehensive insights into the development of cost-competitive multicomponent nanomaterial-based systems for sustainable energy-conversion technologies and assists researchers working toward addressing the global challenges in energy and the environment.

Carbon supports on preparing iron-nitrogen dual-doped carbon (Fe-N/C) electrocatalysts for microbial fuel cells: mini-review

Microbial fuel cells (MFCs) are devices that treat sewage and generate electricity. Recent researches have demonstrated that the characteristics of carbon precursors can tremendously influence the performance of the MFC cathode. Carbon nanomaterials with good crystallinity as well as high specific surface area (e.x., graphene and carbon nanotube) can not only accelerate charge transport but also afford a good dispersion of catalytic active components, leading to high MFC performance. On these bases, the preparation of highly-active Fe-N/C catalysts using different carbon substrates are mainly discussed in this review. It is pointed out that increasing the surface area and conductivity as well as elevating the density of active sites to reduce the oxygen reduction overpotential is still the emphasis of the current works. At present, although the researchers have made some progress, the output power density is far from meeting the actual application needs.

An overview in the development of cathode materials for the improvement in power generation of microbial fuel cells

Since the high cost and low power generation hinder the overall practical application of microbial fuel cells (MFCs), numerous attempts have been made in the field of cathode materials to enhance the electrical performance of MFCs because they directly catalyze the oxygen reduction reactions (ORR). To choose a proper cathode material, following principles such as ORR activity, conductivity, cost-efficiency, durability, surface area, and accessibility should be taken into consideration. In preparation of cathode materials, versatile materials have been chosen, synthesized, or modified to achieve an improvement in power generation of MFCs. The most widely applied cathode materials could be categorized into three classes, namely carbon-base materials, metal-based materials, and biocatalysts. This review summarizes the utilization, development, and the cost of cathode materials applied in MFCs and tries to highlight the effective modification methods of cathode materials which have helped in achieving enhanced power generation of MFCs in recent years.

One-step preparation of eggplant-derived hierarchical porous graphitic biochar as efficient oxygen reduction catalyst in microbial fuel cells

Eggplant-derived hierarchical porous graphitic biochar possessed good electrochemical performance as oxygen reduction reaction catalyst for microbial fuel cells.

A Self-Jet Vapor-Phase Growth of 3D FeNi@NCNT Clusters as Efficient Oxygen Electrocatalysts for Zinc-Air Batteries

Development of highly active, robust electrocatalysts to accelerate the sluggish oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) is crucial and challenging for the practical application of metal-air batteries. In this effort, a novel and facile self-jet vapor-phase growth approach is developed, from which highly dispersive FeNi alloy nanoparticles (NPs) encapsulated in N-doped carbon nanotubes (NCNT) grown on a cotton pad (FeNi@NCNT-CP) can be fabricated. The as-prepared FeNi@NCNT-CP clusters exhibit superior bifunctional catalytic activity, with a high half-wave potential of 0.85 V toward ORR and a low potential of 1.59 V at 10 mA cm^-2 toward OER. Specifically, owing to the synergistic effects of FeNi alloy NPs and NCNT, FeNi@NCNT-CP clusters deliver excellent stability, demonstrating a small potential gap of 0.73 V between ORR and OER after operation for 10 000 cycles. Furthermore, FeNi@NCNT-CP serves as a cost-effective, superior catalyst for the cathode of a rechargeable Zn-air battery, outperforming a catalyst mixture of expensive Pt/C and IrO₂ . FeNi@NCNT-CP provides a maximum power density of 200 mW cm^-2 and a cycling stability of up to 250 h. This contribution provides new prospects to prepare non-noble electrocatalysts for metal-air battery cathodes.

Preparation of Ni3Fe2@NC/CC Integrated Electrode and Its Application in Zinc-Air Battery

Reasonable design and development of a low-cost and high-efficiency bifunctional electrocatalyst for oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) is essential for promoting the development of Zinc-air battery technology. Herein, we obtained an integrated catalytic electrode, NiFe nanoparticles supported on nitrogen-doped carbon (NC) directly grown on the carbon cloth (designated as Ni₃Fe₂@NC/CC), by pyrolysis of bimetallic NiFe metal-organic framework (MOF) precursor. There is a synergistic effect between nickel and iron component, which enhances the bifunctional catalytic activity. In addition, the underlying carbon cloth is conducive to the efficient electron transfer and also benefits the uniform loading of catalytically active materials. Thus, the integrated electrode shows good OER/ORR dual-functional catalytic performance, and the OER overpotential is much lower than that of the traditional drop-coating electrode and precious metal catalyst (IrO₂). Moreover, the Ni₃Fe₂@NC/CC integrated electrode used in zinc-air batteries shows good flexibility and cycle stability. Our findings provide a new avenue for the development of efficient and stable bifunctional oxygen electrocatalysts.

Enhanced performance of microbial fuel cells using Ag nanoparticles modified Co, N co-doped carbon nanosheets as bifunctional cathode catalyst

The slow kinetics of oxygen reduction reaction (ORR) and the formation of biofilm on cathode severely limited the performance of microbial fuel cells (MFCs). An efficient way to enhance the power-generation capacity and long-term stability of MFCs is to develop bifunctional catalyst by incorporating the efficient ORR catalysts with antibacterial ingredient. In this study, the Ag/Co-N-C nanosheets were designed and synthesized by decorating Ag nanoparticles (NPs) onto Co-N-C nanosheets, which were prepared from Zn/Co bimetallic metal-organic framework (ZIF-67/ZIF-8) precursor. The Zn/Co ratio, Ag doping amount and the calcination temperature of the precursor were systematically investigated. The optimum sample Ag/Co-N-C-30 revealed the excellent ORR performance with a half-wave potential of 0.80 V vs. RHE, which was slightly lower than that of Pt/C (0.82 V vs. RHE). The MFCs equipped with Ag/Co-N-C-30 cathode exhibited maximum power density of 548 ± 12.6 mW m^-2 and superior durability even after 1600 h operation. Besides, the selective antimicrobial ability of Ag/Co-N-C-30 was further explored and the aerobic bacteria in cathode biofilm was found to be obviously inhibited by Ag/Co-N-C-30. The results suggested the Ag/Co-N-C nanosheets can serve as a promising cathode catalyst for practical applications of MFCs.

Fe3C cluster-promoted single-atom Fe, N doped carbon for oxygen-reduction reaction

A key challenge in carrying out an efficient oxygen reduction reaction (ORR) is the design of a highly efficient electrocatalyst that must have fast kinetics, low cost and high stability for use in an energy-conversion device (e.g. metal-air batteries). Herein, we developed a platinum-free ORR electrocatalyst with a high surface area and pore volume via a molten salt method along with subsequent KOH activation. The activation treatment not only increases the surface area to 940.8 m2 g-1 by generating lots of pores, but also promotes the formation of uniform Fe3C nanoclusters within the atomic dispersed Fe-Nx carbon matrix in the final material (A-FeNC). A-FeNC displays excellent activity and long-term stability for the ORR in alkaline media, and shows a greater half-wave potential (0.85 V) and faster kinetics toward four-electron ORR as compared to those of 20 wt% Pt/C (0.83 V). As a cathode catalyst for the Zn-air battery, A-FeNC presents a peak power density of 102.2 mW cm-2, higher than that of the Pt/C constructed Zn-air battery (57.2 mW cm-2). The superior ORR catalytic performance of A-FeNC is ascribed to the increased exposure of active sites, active single-atom Fe-N-C centers, and enhancement by Fe3C nanoclusters.

Co8FeS8 wrapped in Auricularia-derived N-doped carbon with a micron-size spherical structure as an efficient cathode catalyst for strengthening charge transfer and bioelectricity generation

The main issues regarding the practical application of microbial fuel cells (MFCs) are the poor activity and tolerance of oxygen reduction reaction (ORR) catalysts in wastewater. In this study, Auricularia chelated with Co, Fe and S ions is used as a nitrogen (N)-enriched carbon source to prepare N-doped bimetallic sulfide (Co₈FeS₈)-embedded carbon spheres (Co₈FeS₈/NSC) using a hydrothermal method. The effects of various temperatures (800-950 °C) on the structure and catalytic activity of Co₈FeS₈/NSC catalysts are investigated. The MFC with a Co₈FeS₈/NSC (900 °C) cathode obtained the maximum power density of 1.002 W m^-2, which is higher than that of Pt/C (0.88 W m^-2). After 1440 h of operation, the power density of the Co₈FeS₈/NSC (900 °C) cathode only declined by 5.49%, indicating that the Co₈FeS₈ activity, charge transfer and O₂ transport were slightly influenced by the attached microbes and poisonous substances in the wastewater. The electrochemical results indicate that Co₈FeS₈/NSC (900 °C) mainly proceeds by a 4e^- ORR pathway, indicating that Co₈FeS₈ (Co²⁺ and Fe²⁺) wrapped in NSCs (carbon spheres) can trigger synergistic effects to provide more active sites and high electrical conductivity to achieve the rapid kinetics required for the ORR. Moreover, the porous structures of the NSCs (220.97 m² g^-1) with incorporated pyridinic N, pyrrolic N and graphitic N can provide abundant available channels for O₂ and OH^- transport to ensure the preferential accessibility of the reactant molecules to active sites. This indicates that Auricularia-derived Co₈FeS₈/NSC catalysts have great potential as alternatives for precious metal-based catalysts in neutral electrolyte MFCs.

Biofouling effects on the performance of microbial fuel cells and recent advances in biotechnological and chemical strategies for mitigation

The occurrence of biofouling in MFC can cause severe problems such as hindering proton transfer and increasing the ohmic and charge transfer resistance of cathodes, which results in a rapid decline in performance of MFC. This is one of the main reasons why scaling-up of MFCs has not yet been successfully accomplished. The present review article is a wide-ranging attempt to provide insights to the biofouling mechanisms on surfaces of MFC, mainly on proton exchange membranes and cathodes, and their effects on performance of MFC based on theoretical and practical evidence. Various biofouling mitigation techniques for membranes are discussed, including preparation of antifouling composite membranes, modification of the physical and chemical properties of existing membranes, and coating with antifouling agents. For cathodes of MFC, use of Ag nanoparticles, Ag-based composite nanoparticles, and antifouling chemicals is outlined in considerable detail. Finally, prospective techniques for mitigation of biofouling are discussed, which have not been given much previous attention in the field of MFC research. This article will help to enhance understanding of the severity of biofouling issues in MFCs and provides up-to-date solutions. It will be beneficial for scientific communities for further strengthening MFC research and will also help in progressing this cutting-edge technology to scale-up, using the most efficient methods as described here.

Silver@Nitrogen-Doped Carbon Nanorods as a Highly Efficient Electrocatalyst for the Oxygen Reduction Reaction in Alkaline Media

In recent years, various platinum-free catalysts for the oxygen reduction reaction (ORR) have attracted great attention due to the limited natural abundance and high cost of platinum. Herein, Ag@N-C (N-C: nitrogen-doped carbon) nanorods for the ORR were synthesized through chemical polymerization and pyrolysis methods by using pyrrole and silver nitrate as raw materials. Pyrolysis could significantly increase the specific surface area of as-synthesized catalysts and convert pyrrolic-N into graphitic-N and pyridinic-N. The results of electrochemical tests show that the Ag@N-C-900 catalyst (pyrolyzed at 900 °C) exhibits highly efficient ORR catalytic activity, improved stability, and better methanol resistance in comparison to that of Pt/C catalyst in alkaline media.

Carbon-Based Nanomaterials in Biomass-Based Fuel-Fed Fuel Cells

Environmental and sustainable economical concerns are generating a growing interest in biofuels predominantly produced from biomass. It would be ideal if an energy conversion device could directly extract energy from a sustainable energy resource such as biomass. Unfortunately, up to now, such a direct conversion device produces insufficient power to meet the demand of practical applications. To realize the future of biofuel-fed fuel cells as a green energy conversion device, efforts have been devoted to the development of carbon-based nanomaterials with tunable electronic and surface characteristics to act as efficient metal-free electrocatalysts and/or as supporting matrix for metal-based electrocatalysts. We present here a mini review on the recent advances in carbon-based catalysts for each type of biofuel-fed/biofuel cells that directly/indirectly extract energy from biomass resources, and discuss the challenges and perspectives in this developing field.

Metallic State FeS Anchored (Fe)/Fe3O4/N-Doped Graphitic Carbon with Porous Spongelike Structure as Durable Catalysts for Enhancing Bioelectricity Generation

The critical issues in practical application of microbial fuel cells (MFCs) for wastewater treatment are the high cost and poor activity and durability of precious metal catalysts. To alleviate the activity loss and kinetic barriers for oxygen reduction reaction (ORR) on cathode, (Fe)/Fe₃O₄/FeS/N-doped graphitic carbon ((Fe)/Fe₃O₄/FeS/NGC) is prepared as ORR catalyst through a one-step method using waste pomelo skins as carbon source. Various characterization techniques and electrochemical analyses are conducted to illustrate the correlation between structural characteristics and catalytic activity. MFCs with Fe/Fe₃O₄/FeS/NGC (900 °C) cathode produces the maximum power density of 930 ± 10 mW m^-2 (Pt/C of 489 mW m^-2) and maintains a good long-term durability, which only declines 18% after 90 day operation. Coulombic efficiency (22.2%) obtained by Fe/Fe₃O₄/FeS/NGC (900 °C) cathode is significantly higher than that of Pt/C (17.3%). Metallic state FeS anchored in porous NGC skeleton can boost electron transport through the interconnected channels in spongelike structure to improve catalytic activity. Charge delocalization of C atoms can be strengthened by N atoms incorporation into carbon skeleton, which correspondingly contributes to the O₂ chemisorptions and O-O bond weakening during ORR. Energetically existed active components (Fe and N species) are more efficient than Pt to trap and consume electrons in catalyzing ORR in wastewater containing Pt-poisoning substances (bacterial metabolites). (Fe)/Fe₃O₄/FeS/NGC catalysts with the advantages of durable power outputs and environmental-friendly raw material can cover the shortages of Pt/C and provide an outlook for further applications of these catalysts.

Metal-free N-doped carbon nanofibers as an efficient catalyst for oxygen reduction reactions in alkaline and acid media

The development of metal-free catalysts to replace the use of Pt has played an important role in relation to its application to fuel cells. We report N-doped carbon nanofibers as the catalyst of an oxygen reduction reaction, which were synthesized via carbonizing bacterial cellulose-polypyrrole composites. The as-prepared material exhibited remarkable catalytic activity toward the oxygen reduction reaction with comparable onset potential and the ability to limit the current density of commercial Pt/C catalysts in both alkaline and acid media due to the unique porous three-dimensional network structure and the doped nitrogen atoms. The effect of N functionalities on catalytic behavior was systematically investigated. The results demonstrated that pyridinic-N was the dominating factor for catalytic performance toward the oxygen reduction reaction. Additionally, N-doped carbon nanofibers also demonstrated excellent cycling stability (93.2% and 89.4% retention of current density after chronoamperometry 20 000 s in alkaline and media, respectively), obviously superior to Pt/C.

Applications of Graphene-Modified Electrodes in Microbial Fuel Cells

Graphene-modified materials have captured increasing attention for energy applications due to their superior physical and chemical properties, which can significantly enhance the electricity generation performance of microbial fuel cells (MFC). In this review, several typical synthesis methods of graphene-modified electrodes, such as graphite oxide reduction methods, self-assembly methods, and chemical vapor deposition, are summarized. According to the different functions of the graphene-modified materials in the MFC anode and cathode chambers, a series of design concepts for MFC electrodes are assembled, e.g., enhancing the biocompatibility and improving the extracellular electron transfer efficiency for anode electrodes and increasing the active sites and strengthening the reduction pathway for cathode electrodes. In spite of the challenges of MFC electrodes, graphene-modified electrodes are promising for MFC development to address the reduction in efficiency brought about by organic waste by converting it into electrical energy.

Enhanced Oxygen and Hydroxide Transport in a Cathode Interface by Efficient Antibacterial Property of a Silver Nanoparticle-Modified, Activated Carbon Cathode in Microbial Fuel Cells

A biofilm growing on an air cathode is responsible for the decreased performance of microbial fuel cells (MFCs). For the undesired biofilm to be minimized, silver nanoparticles were synthesized on activated carbon as the cathodic catalyst (Ag/AC) in MFCs. Ag/AC enhanced maximum power density by 14.6% compared to that of a bare activated carbon cathode (AC) due to the additional silver catalysis. After operating MFCs over five months, protein content on the Ag/AC cathode was only 38.3% of that on the AC cathode, which resulted in a higher oxygen concentration diffusing through the Ag/AC cathode. In addition, a lower pH increment (0.2 units) was obtained near the Ag/AC catalyst surface after biofouling compared to 0.8 units of the AC cathode, indicating that less biofilm on the Ag/AC cathode had a minor resistance on hydroxide transported from the catalyst layer interfaces to the bulk solution. Therefore, less decrements of the Ag/AC activity and MFC performance were obtained. This result indicated that accelerated transport of oxygen and hydroxide, benefitting from the antibacterial property of the cathode, could efficiently maintain higher cathode stability during long-term operation.

Constructing B and N separately co-doped carbon nanocapsules-wrapped Fe/Fe3C for oxygen reduction reaction with high current density

The exploration of low-cost and highly efficient non-platinum electrocatalysts for the oxygen reduction reaction (ORR) is vital for renewable systems.