One-Way Multishape-Memory Effect and Tunable Two-Way Shape Memory Effect of Ionomer Poly(ethylene-co-methacrylic acid)

Solvent Content Controlling Strategy for Cocrystallizable Polyesters Enables a Stress-Free Two-Way Shape Memory Effect with Wider Service Temperatures

It is challenging to enhance the stress-free two-way shape memory (stress-free TWSM) effect to obtain a wide range of response temperatures. Herein, a polycaprolactone (PCL)/poly(ω-pentadecalactone) (PPDL) is photocured under UV light irradiation in the solvent of 1,1,2-trichloroethane (TCA), to obtain a series of cross-linked polyesters (CPES). Controlling solvent content (SC) which is removed after the polymerization allows the yielded CPES to perform a regulatable thermodynamic and stress-free TWSM properties. High SC is beneficial to reduce the degree of chain overlap (C/C* ) of PPDL chain segments in the PCL-based CPES network, then causes the cocrystallization of PCL and PPDL and yielding an additional melting-transitions (Tm ). An enhanced stress-free TWSM is obtained in high SC samples (CPES-15-90), reflected in the attainment of a wide range of response temperature, which means a wider service temperature. The enhancement is reflected in higher reversible strain of high SC samples compared with the samples prepared with low SC when varying high trigger temperature (Thigh ). Even at high Thigh , the high SC sample still has reversible strain. Therefore, controlling SC strategy for photocuring copolyester not only provides a new preparation approach for high-performance shape memory (SM) polymers, but also offers new condensed polymer structure to explore.

An Analysis of the Self-Healing and Mechanical Properties as well as Shape Memory of 3D-Printed Surlyn® Nanocomposites Reinforced with Multiwall Carbon Nanotubes

This research work studies the self-healing ability, mechanical properties, and shape memory of the polymer Surlyn® 8940 with and without multiwall carbon nanotubes (MWCNTs) as a nanoreinforcement. This polymer comes from a partially neutralized poly(ethylene-co-methacrylic acid) (EMAA) ionomer copolymer. MWCNTs and the polymer went through a mixing process aimed at achieving an excellent dispersion. Later, an optimized extrusion method was used to produce a uniform reinforced filament, which was the input for the 3D-printing process that was used to create the final test samples. Various concentrations of MWCNTs (0.0, 0.1, 0.5, and 1.0 wt.%) were used to evaluate and compare the mechanical properties, self-healing ability, and shape memory of unreinforced and nanoreinforced materials. Results show an enhancement of the mechanical properties and self-healing ability through the addition of MWCNTs to the matrix of polymer, and the specimens showed shape memory events.

Sustainable Approach for the Synthesis of a Semicrystalline Polymer with a Reversible Shape-Memory Effect

Shape-memory polymers (SMPs) have demonstrated potential for use in automotive, biomedical, and aerospace industries. However, ensuring the sustainability of these materials remains a challenge. Herein, a sustainable approach to synthesize a semicrystalline polymer using biomass-derivable precursors via catalyst-free polyesterification is presented. The synthesized biodegradable polymer, poly(1,8-octanediol-co-1,12-dodecanedioate-co-citrate) (PODDC), exhibits excellent shape-memory properties, as evidenced by good shape fixity and shape recovery ratios of 98%, along with a large reversible actuation strain of 28%. Without the use of a catalyst, the mild polymerization enables the reconfiguration of the partially cured two-dimensional (2D) film to a three-dimensional (3D) geometric form in the middle process. This study appears to be a step forward in developing sustainable SMPs and a simple way for constructing a 3D structure of a permanent shape.

Intelligent Eucommia ulmoides Rubber/Ionomer Blends with Thermally Activated Shape Memory and Self-Healing Properties

Intelligent Eucommia ulmoides rubber (EUR) and ionomer Surlyn resin (SR) blends were prepared and studied in this manuscript. This is the first paper to combine EUR with SR to prepare blends with both the shape memory effect and self-healing capability. The mechanical, curing, thermal, shape memory and self-healing properties were studied by a universal testing machine, differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA), respectively. Experimental results showed that the increase in ionomer content not only improved mechanical and shape memory properties but also endowed the compounds with excellent self-healing ability under the appropriate environmental conditions. Notably, the self-healing efficiency of the composites reached 87.41%, which is much higher than the efficiency of other covalent cross-linking composites. Therefore, these novel shape memory and self-healing blends can expand the use of natural Eucommia ulmoides rubber, such as in special medical devices, sensors and actuators.

Bio-Based, Self-Healing, Recyclable, Reconfigurable Multifunctional Polymers with Both One-Way and Two-Way Shape Memory Properties

Shape memory polymers (SMPs) have attracted wide attention over the past few decades due to their fantastic applications in modern life. Nevertheless, excellent self-healing properties, recyclability, solid-state plasticity, and reversible shape-switching ability are necessary but can rarely be satisfied in one material. Herein, we report multifunctional SMPs by constructing a dynamic boronic ester bond cross-linking network using sustainable Eucommia ulmoides gum as a raw material. Thanks to the crystallization and wide melting temperature range, these kinds of SMPs have thermal-triggered one-way shape memory performance and show two-way shape memory properties, whether under constant stress or stress-free conditions. Owing to the dynamic nature of the boronic ester bond, it exhibits good self-healing properties (near 100% at 80 °C), shape reconfigurability, and chemical recyclability. In addition, by incorporating multiwalled carbon nanotubes, the formed composite is responsive to 808 nm near-infrared light. Its applications are further exploited, including photoresponsive actuators, vascular stents, and light-driven switches. This paper provides a simple way for fabricating multifunctional SMPs, and the as-prepared materials have potential applications in diverse fields, such as biomedicine, intelligent sensing, and soft robotics.

Review of Thermoresponsive Electroactive and Magnetoactive Shape Memory Polymer Nanocomposites

Electroactive and magnetoactive shape memory polymer nanocomposites (SMCs) are multistimuli-responsive smart materials that are of great interest in many research and industrial fields. In addition to thermoresponsive shape memory polymers, SMCs include nanofillers with suitable electric and/or magnetic properties that allow for alternative and remote methods of shape memory activation. This review discusses the state of the art on these electro- and magnetoactive SMCs and summarizes recently published investigations, together with relevant applications in several fields. Special attention is paid to the shape memory characteristics (shape fixity and shape recovery or recovery force) of these materials, as well as to the magnitude of the electric and magnetic fields required to trigger the shape memory characteristics.

Fluorescent Ionic Probe for Determination of Mechanical Properties of Healed Poly(ethylene-co-methacrylic acid) Ionomer Films

In recent years, advanced materials with properties resembling biological systems, particularly artificial muscles, have received intense scrutiny. This is because the interesting conformational shape characteristics of such materials have benefited a variety of technologies, including textiles, 3D printing, and medical devices. Although a multitude of shape memory properties have been studied and developed in recent years, self-healing of these polymers after puncture or rupture has also become a major area of study. Most techniques for detection of such processes are mechanically based and require considerable hands-on monitoring. Thus, a rapid visual detection method for self-healing is highly desirable. Herein, we describe fluorescence studies for rapid detection of self-healing properties of a partially neutralized sodium ionomer poly(ethylene-co-methacrylic acid) (PEMA). In this study, two different fluorophores, parent non-ionic 4,6-dipyrenylpyrimidine and ionic 4,6-dipyrenylpyrimidinium iodide fluorophores, were evaluated as possible sensors of self-healing. Incorporation of these probes via solution blending and compatibility into a PEMA of these fluorophores were evaluated. Thermal characterizations using differential scanning calorimetry were also performed to elucidate physical characteristics of healed sites. Ratiometric fluorescence emission variations were explored within puncture-healed ionomer films and related to Young's modulus properties with good linearity, indicating potential utility of this approach for monitoring elastic modulus properties after healing has occurred. Further statistical analyses of mechanical processes using quadratic discriminant analysis resulted in development of several highly accurate predictive models for determining time since damage healing.

Stress-Free Two-Way Shape Memory Effects of Semicrystalline Polymer Networks Enhanced by Self-Nucleated Crystallization

Stress-free two-way shape memory polymers (2W-SMPs) capable of reversible shifting between two distinct shapes are versatile platforms for the development of future smart devices. However, it is challenging to prepare stress-free 2W-SMPs with good actuation performance and shape programmability from single-component semicrystalline polymers. Herein, we demonstrate a straightforward and universal strategy for preparing 2W-SMPs through self-nucleated crystallization (SNC) of semicrystalline polymers. SNC enables the formation of two types of crystals in the 2W-SMPs, annealed and primary crystals, which function as the skeleton phase and actuation phase, respectively. We achieved a high reversible actuation strain of 17.6% and a good reprogrammability of the SNC-treated polymer networks. Complex shape transformations were obtained, and smart devices were fabricated from the SNC-treated networks by using a locally designed folding and kirigami structure. The SNC strategy provides a generalized approach to improve the 2W-shape memory behavior of semicrystalline polymers.

Rediscovering Surlyn: A Supramolecular Thermoset Capable of Healing and Recycling

Surlyn consists of ionomers of poly(ethylene-co-methacrylic acid) (PEMA) partially neutralized with metal ions. Considering its huge consumption every year, it is highly desirable to realize efficient healing and recycling of Surlyn through an easily available method. Herein, healable and recyclable Surlyn materials are fabricated by complexation of PEMA with Zn²⁺ ions followed by a hot-pressing process. The PEMA/Zn composites exhibit a tensile strength of ≈37 MPa, Young's modulus of ≈343 MPa, and toughness of ≈95 MJ m^-3 . Structural analysis discloses that the PEMA/Zn composites are dynamically cross-linked with coordination interactions and reinforced with polyethylene nanocrystals, and have the typical structure of supramolecular thermosets. As supramolecular thermosets, the reversibility of coordination interactions endows the PEMA/Zn composites with good healing and recycling capacities. The PEMA/Zn composites can fully heal mechanical damage to restore their original mechanical strength when heated at 90 °C. Under a pressure of 3 MPa at 100 °C, the PEMA/Zn composites can be recycled multiple times to regain their structural integrity and mechanical properties.

Materials as Machines

Machines are systems that harness input power to extend or advance function. Fundamentally, machines are based on the integration of materials with mechanisms to accomplish tasks-such as generating motion or lifting an object. An emerging research paradigm is the design, synthesis, and integration of responsive materials within or as machines. Herein, a particular focus is the integration of responsive materials to enable robotic (machine) functions such as gripping, lifting, or motility (walking, crawling, swimming, and flying). Key functional considerations of responsive materials in machine implementations are response time, cyclability (frequency and ruggedness), sizing, payload capacity, amenability to mechanical programming, performance in extreme environments, and autonomy. This review summarizes the material transformation mechanisms, mechanical design, and robotic integration of responsive materials including shape memory alloys (SMAs), piezoelectrics, dielectric elastomer actuators (DEAs), ionic electroactive polymers (IEAPs), pneumatics and hydraulics systems, shape memory polymers (SMPs), hydrogels, and liquid crystalline elastomers (LCEs) and networks (LCNs). Structural and geometrical fabrication of these materials as wires, coils, films, tubes, cones, unimorphs, bimorphs, and printed elements enables differentiated mechanical responses and consistently enables and extends functional use.

Two-Way and Multiple-Way Shape Memory Polymers for Soft Robotics: An Overview

Shape memory polymers (SMPs) are smart materials capable of changing their shapes in a predefined manner under a proper applied stimulus and have gained considerable interest in several application fields. Particularly, two-way and multiple-way SMPs offer unique opportunities to realize untethered soft robots with programmable morphology and/or properties, repeatable actuation, and advanced multi-functionalities. This review presents the recent progress of soft robots based on two-way and multiple-way thermo-responsive SMPs. All the building blocks important for the design of such robots, i.e., the base materials, manufacturing processes, working mechanisms, and modeling and simulation tools, are covered. Moreover, examples of real-world applications of soft robots and related actuators, challenges, and future directions are discussed.

A comprehensive review of the structures and properties of ionic polymeric materials

This review focuses on the mechanistic approach, the structure–property relationship and applications of ionic polymeric materials.

Controlling Actuation Performance in Physically Cross-Linked Polylactone Blends Using Polylactide Stereocomplexation

Within the field of shape-changing materials, synthetic chemical modification has been widely used to introduce key structural units and subsequently expand the mechanical functionality of actuator devices. The introduction of architectural elements that facilitate in situ control over mechanical properties and complete geometric reconfiguration of a device is highly desirable to increase the morphological diversity of polymeric actuator materials. The subject of the present study is a multiblock copolymer with semicrystalline poly(l-lactide) and poly(ε-caprolactone) (PLLA-PCL) segments. By harnessing the stereocomplexation of copolymer chains with a poly(d-lactide) oligomer (PDLA), we provide anchoring points for physical network formation and demonstrate how a blending process can be used to efficiently vary the mechanical properties of a shape-memory actuator. We investigate the effect of molecular structure on the actuation performance of the material in cyclic thermomechanical tests, with a maximum reversible shape change ε_rev' = 13.4 ± 1.5% measured at 3.1 wt % of polylactide stereocomplex content in the multiblock copolymer matrix. The thermophysical properties, crystalline structure, and phase morphology were analyzed by DSC, WAXS and AFM respectively, elucidating the structure-to-function relationship in physically cross-linked blended materials. The work demonstrates a one-step technique for manufacturing a polymeric actuator and tuning its performance in situ. This approach should greatly improve the efficiency of physically cross-linked actuator fabrication, allowing composition and physical behavior to be precisely and easily controlled.

Imparting External Stress-Free Two-Way Shape Memory Effect to Commodity Polyolefins by Manipulation of Their Hierarchical Structures

Two simple methods are proposed to respectively impart external force-free reversible shape memory effect to commercial polyolefins: ultrahigh molecular weight polyethylene (UHMWPE) and polypropylene (PP). The key issues lie in the utilization of the partially entangled molecular chains of UHMWPE and the medium crystalline phases of PP as the reversible internal stress providers. The acquired reversible shape memory effect further proves to be applicable for assisting repeatedly self-healing of wider cracks. Compared to the conventional approaches, which used to introduce cross-linkages into the target materials, the present ones only need physical treatment, so that the valuable thermoplasticity of polyolefins is retained. This work can be regarded as an example of the concept "physically converting instead of chemically modifying" for the preparation of functional polymeric materials based on market available plastics.

External Stress-Free Reversible Multiple Shape Memory Polymers

The present work is focused on developing external stress-free two-way triple shape memory polymers (SMPs). Accordingly, a series of innovative approaches are proposed for the material design and preparation. Polyurethane prepolymers carrying crystalline polytetrahydrofuran (PTMEG) and poly(ε-caprolactone) (PCL) as the switching phases are respectively synthesized in advance and then cross-linked to produce the target material. The stepwise method is believed to be conducive to manipulation of the relative contribution of PCL and PTMEG. Moreover, the chain extender, 2-amino-5-(2-hydroxyethyl)-6-methylpyrimidin-4-ol (UPy), is incorporated to establish hydrogen bonds among the macromolecules. By straightforward stretching treatment at different temperatures, the hydrogen bond networks are successfully converted into an internal stress provider, which overcomes the challenge of stress relaxation of the melted low melting temperature polymer (i.e., PTMEG) and increases the efficiency of stress transfer. Meanwhile, the contraction force of the switching phases is tuned to match the internal tensile stress. As a result, the internal stress provider can closely collaborate with melting/recrystallization of the crystalline domains, leading to the repeated multiple shape memory effects. The cross-linked polyurethane is thus able to reversibly morph among three shapes and displays its potentials as soft robot and actuator. The strategy reported here has the advantages of easily accessible raw materials, simple reaction, and facile programing/deprograming/reprograming, so that it possesses wide applicability.

One-way and two-way shape memory effects of a high-strain cis-1,4-polybutadiene–polyethylene copolymer based dynamic network via self-complementary quadruple hydrogen bonding

A polymer network based on a cis-1,4-polybutadiene–polyethylene copolymer exhibits multi- and two-way shape memory effects as well as a high-strain capacity.

Repeated Intrinsic Self-Healing of Wider Cracks in Polymer via Dynamic Reversible Covalent Bonding Molecularly Combined with a Two-Way Shape Memory Effect

To enable repeated intrinsic self-healing of wider cracks in polymers, a proof-of-concept approach is verified in the present work. It operates through two-way shape memory effect (SME)-aided intrinsic self-healing. Accordingly, a reversible C-ON bond is introduced into the main chain of crosslinked polyurethane (PU) containing an elastomeric dispersed phase (styrene-butadiene-styrene block copolymer, SBS). The PU/SBS blend was developed by the authors recently, and proved to possess an external stress-free two-way SME after programming. As a result, the thermal retractility offered by the SME coupled with the reversible C-ON bonds can be used for successive crack closure and remending based on synchronous fission/radical recombination of C-ON bonds. Moreover, multiwalled carbon nanotubes are incorporated to impart electrical conductivity to the insulating polymer. Repeated autonomic healing of wider cracks is thus achieved through narrowing of cracks followed by chemical rebonding under self-regulating Joule heating. No additional programming is needed after each healing event, which is superior to one-way SME-assisted self-healing. The outcomes set an example of integrating different stimuli-responsivities into single materials.

Polyolefin Thermoplastics for Multiple Shape and Reversible Shape Memory

This work reports the first pure hydrocarbon thermoplastic polyolefin material with reversible shape memory effect under stress-free or very small external loading condition. A thermoplastic ethylene/1-octene diblock copolymer with designed chain microstructure was synthesized. The polyolefin material performed not only the conventional one-way multishape memory effects, but also a two-way reversible shape memory effect (RSME). The elongation and contraction induced by oriented crystallization with heating was confirmed as the mechanism of RSME without chemical cross-linking. This work demonstrated that the thermoplastic reversible shape memory could be achieved through careful design of chain microstructure, based on sole hydrocarbon materials such as ethylene-1-octene copolymer.

High performance and tunable artificial muscle based on two-way shape memory polymer

Polymeric artificial muscle by twist insertion in precursor fiber is a recent discovery. This study shows that chemically cross-linked two-way shape memory polymer muscles have remarkable and tunable axial actuation with lower actuation temperature.