Studies on Synthesis of Electrochemically Exfoliated Functionalized Graphene and Polylactic Acid/Ferric Phytate Functionalized Graphene Nanocomposites as New Fire Hazard Suppression Materials

Effects of phytase enzyme supplementation on growth performance, intestinal morphology and metabolism in Nile tilapia (Oreochromis niloticus)

Phytase is crucial in enhancing the bioavailability and release of phosphorus and other nutrients bound to phytic acid, making them more bioavailable for animal absorption. This study was carried out to inspect the effect of supplementing low phosphorus (P) diet with di-calcium phosphate (DCP) and liquid phytase enzyme (LP), which contains 1500 FTU/kg, on growth performance, intestinal morphometry, proximate body chemical composition, blood profile, immunity status, liver mitochondrial enzyme activities, the expression response and economic returns of Nile tilapia (Oreochromis niloticus). Three triplicate groups of fish (initial weight 5.405 ± 0.045 g, N = 90) were fed on three different diets for 90 days. The first was a control diet with zero DCP; the second was a control diet supplemented with 0.71% DCP; the third was a control diet supplemented with 0.03% LP. The groups were designated as CG, DCP and LP, respectively. Results showed that LP induced considerable improvements (p < 0.05) in FBW, body weight gain, weight gain rate, specific growth rate, HIS, viscero-somatic index, spleen-somatic index, feed conversion ratio, blood parameters and the histomorphometry assessment of intestinal villi absorptive capacity, compared with the other groups. Also, whole-body protein and lipid contents pointedly (p < 0.05) increased by LP, compared with the DCP group. A positive response (p < 0.05) to the phytase enzyme was noted in complexes I, III and IV of the mitochondrial liver complex enzyme activity. Likewise, the relative gene expression levels of (GHr-1, IGF-1, FAS and LPL) were notably (p < 0.05) upregulated by phytase enzyme, associated with DCP and control groups. Further, phytase recorded the highest total return and profit percentage. It can be concluded that Nile tilapia benefits from using phytase enzyme 1500 FTU/kg at 0.03% without adding DCP in terms of good performance and profits.

Nacre-Mimetic Structure Multifunctional Ion-Conductive Hydrogel Strain Sensors with Ultrastretchability, High Sensitivity, and Excellent Adhesive Properties

Recently, conductive hydrogels have emerged as promising materials for smart, wearable devices. However, limited mechanical properties and low sensitivity greatly restrict their lifespan. Based on the design of biomimetic-layered structure, the conductive hydrogels with nacre-mimetic structure were prepared by using layered acrylic bentonite (AABT) and phytic acid (PA) as multifunctional "brick" and "mortar" units. Among them, the unique rigid cyclic multihydroxyl structure of the "organic mortar" PA preserves both ultrastretchability (4050.02%) and high stress (563.20 kPa) of the hydrogel, which far exceeds most of the reported articles. Because of the synergistic effect of AABT and PA, the hydrogel exhibits an excellent adhesive strength (87.74 kPa). The role of AABT in the adhesive properties of hydrogels is proposed for the first time, and a general strategy for improving the adhesive properties of hydrogels by using AABT is demonstrated. Furthermore, AABT provides ion channels and PA ionizes abundant H+, conferring a high gauge factor (GF = 14.95) and excellent antimicrobial properties to the hydrogel. Also, inspired by fruit batteries, simple self-powered flexible sensors were developed. Consequently, this study provides knowledge for functional bentonite filler modified hydrogel, and the prepared multifunctional ionic conductive hydrogel shows great application potential in the field of intelligent wearable devices.

Studies on the effect of polylactide in-situ grafting during melt processing on poly(ʟ-lactide)/graphene oxide composite films

The present work tried to solve the compatibility and dispersion problems of industrial grade graphene oxide (GO) mixing with polylactide (PLA) by melt processing for practical application. PLA was grafted on the GO using the silane coupling agent (KH560) as "bridge" by in-situ melting reaction to improve the compatibility. For better compatibility and dispersion, poly(ᴅ-lactide) (PDLA) was grafted on GO (D-G) to form stereocomplex crystallites with poly(ʟ-lactide) (PLLA) to enhance the interaction between GO and PLLA matrix. By biaxial stretching, the PLLA and GO composite films were prepared. Results show that GO was seriously aggregated in the film containing GO without PLA grafting (PLLA/L/G0.05) and the average size of aggregated GO was about 19.5 μm. PLA grafting decreased the aggregated GO size, so that the films containing L-G or D-G presented better dispersion. The film containing 5 % D-G (PLLA/D-G0.05) exhibited the smallest average size of aggregated GO, about 12.7 μm. Compared with neat PLLA film, PLLA/L/G0.05 film presented worse tensile properties due to serious aggregation of GO. While, PLLA/D-G0.05 film presented the best tensile performance that tensile strength and elongation at break reached 120 MPa and 107 %, respectively.

Recent Advances and Outlook in 2D Nanomaterial-Based Flame-Retardant PLA Materials

Poly (lactic acid) or polylactide (PLA) has gained widespread use in many industries and has become a commodity polymer. Its potential as a perfect replacement for petrochemically made plastics has been constrained by its extreme flammability and propensity to flow in a fire. Traditional flame-retardants (FRs), such as organo-halogen chemicals, can be added to PLA without significantly affecting the material's mechanical properties. However, the restricted usage of these substances causes them to bioaccumulate and endanger plants and animals. Research on PLA flame-retardants has mostly concentrated on organic and inorganic substances for the past few years. Meanwhile, there has been a significant increase in renewed interest in creating environmentally acceptable flame-retardants for PLA to maintain the integrity of the polymer, which is the current trend. This article reviews recent advancements in novel FRs for PLA. The emphasis is on two-dimensional (2D) nanosystems and the composites made from them that have been used to develop PLA nanocomposite (NCP) systems that are flame retarding. The association between FR loadings and efficiency for different FR-PLA systems is also briefly discussed in the paper, as well as their influence on processing and other material attributes. It is unmistakably established from the literature that adding 2D nanoparticles to PLA matrix systems reduces their flammability by forming an intumescent char/carbonized surface layer. This creates a barrier effect that successfully blocks the filtration of volatiles and oxygen, heat and mass transfer, and the release of combustible gases produced during combustion.

Rethinking the pathway to sustainable fire retardants

Flame retardants are currently used in a wide range of industry sectors for saving lives and property by mitigating fire hazards. The growing fire safety requirements for materials boost an escalating demand for consumption of fire retardants. This has significantly driven both the industry and scientific community to pursue sustainable fire retardants, but what makes a sustainable flame retardant? Here an overview of recent advances in sustainable flame retardants is offered, and their renewable raw materials, green synthesis and life cycle assessments are highlighted. A discussion on key challenges that hinder the innovation of fire retardants and design principles for creating truly sustainable yet cost-effective fire retardants are also presented. This short work is expected to help drive the development of sustainable, cost-effective fire retardants, and expedite the creation of a more sustainable and safer society.

Multi-functional bio-film based on sisal cellulose nanofibres and carboxymethyl chitosan with flame retardancy, water resistance, and self-cleaning for fire alarm sensors

Flexible and environmentally friendly bio-based films have attracted significant attention as next-generation fire-responsive sensors. However, the low structural stability, durability, and flame retardancy of pure bio-based films limit their application in outdoor and extreme environments. Here, we report the design of a sustainable bio-based composite film assembled from carboxymethyl-modified sisal fibre microcrystals (C-MSF), carboxymethyl chitosan (CMC), graphene nanosheets (GNs), phytic acid (PA), and trivalent iron ions (Fe³⁺). Cross-linking between Fe³⁺ and the C-MSF/CMC matrix and the formation of PA-Fe³⁺ complexes on the surface of the film imparted excellent mechanical properties, chemical stability, self-cleaning ability, and flame retardancy to the bio-film. Furthermore, the bio-film produced a reversible and sensitive response to temperature at 55.3-214.1 °C, and a fire alarm system made from the bio-film had a fire-response time of 4.6 s. In addition, the char layer of the bio-film retained a stable cyclic response to temperature, enabling it to serve as a fire resurgence sensor with a response time of 2.3 s and recovery time of 11.2 s. This work provides a simple pathway for the fabrication of self-cleaning, flame retardant, and water-resistant bio-films that can be assembled into fire alarm systems for the real-time monitoring of fire accidents and resurgence.

Multifunctional Flame-Retardant, Thermal Insulation, and Antimicrobial Wood-Based Composites

Wood has been used in a variety of applications in our daily lives and military industry. Nevertheless, its flammability causes potential fire risks and hazards. Improving the flame retardancy of wood is a challenging task. Herein, a phytic acid-based flame retardant (referred to as AMPA) was synthesized based on supramolecular reactions between melamine and p-amino-benzene sulfonic acid followed by a reaction with phytic acid using deionized water as the solvent. A composite wood was prepared by removing lignin to tailor the unique mesoporous structure of the material, followed by coating AMPA on the surfaces of wood microchannels. The limiting oxygen index of wood has been improved to 52.5% with the addition of 5.6 wt % AMPA. The peak heat release rate for the prepared composite wood was reduced by 81% compared to that for delignified wood, which demonstrates the excellent flame-retardant performance of the prepared composite wood. Furthermore, AMPA and mesoporous structures endow antimicrobial and thermal insulation functions. Hence, this work provides a feasible method for preparing flame-retardant wood-based materials for diversified applications.

Flame-retardant effect of tannic acid-based intumescent fire-retardant applied on flammable natural rubber

Tannic acid (TA) is a natural phenolic compound abundant in plants. Its characteristics of low combustion and good absorption make it useful in the flame retardant field. On this basis, a new expansive flame retardant system (ACT) composed of ammonium polyphosphate (APP)/TA functional clay (CT) was used to study the synergistic flame retardancy and smoke suppression of natural rubber (NR). Because of their unique flame retardancy and better mechanical properties compared with the traditional expansive flame retardant system (IFR), new flame retardants have attracted much attention in various fields. The results of the cone calorimeter showed that the ACT system can significantly influence the decomposition behavior of NR and form a highly graphitized and phosphorous carbon layer to protect the composite material, thus a synergistic effect is produced on the flame retardancy and smoke suppression performance of the composite material. In addition, within the effective additive quality range of the ACT system, TC can give the NR composite excellent mechanical properties.

The ACT systems give synergistic effects on the flame retardancy and smoke suppression properties of NR.

Waterborne Eco-Sustainable Sol-Gel Coatings Based on Phytic Acid Intercalated Graphene Oxide for Corrosion Protection of Metallic Surfaces

In the past few years, corrosion protection of metal materials has become a global challenge, due to its great economic importance. For this reason, various methods have been developed to inhibit the corrosion process, such as surface treatment approaches, by employing corrosion inhibitors through the deposition of opportunely designed functional coatings, employed to preserve from corrosion damages metallic substrates. Recently, among these techniques and in order to avoid the toxic chromate-based pre-treatment coatings, silane-based coatings and films loaded with organic and inorganic corrosion inhibitors have been widely used in corrosion mitigation water-based surface treatment. In this study, the synthetic approach was devoted to create an embedded, hosted, waterborne, and eco-friendly matrix, obtained by use of the sol–gel technique, through the reaction of functional alkoxysilane cross-linking precursors, namely (3-glycidyloxypropyl)trimethoxysilane (GPTMS) and (3-aminopropyl)triethoxysilane (APTES), in the presence of graphene oxide (GO) intercalated with natural and non-toxic phytic acid (PA) molecules. As a matter of fact, all experimental results from FT-IR spectroscopy, UV–Vis analysis, and SEM confirmed that PA molecules were successfully decorated on GO. Furthermore, polarization measurements and a neutral salt spray test were used to evaluate the anticorrosive performance on aluminum and steel substrates, thus showing that the GO-PA nanofiller improved the barrier and corrosion protection properties of the developed functional silane-based coatings.

A Thermoset Shape Memory Polymer-Based Syntactic Foam with Flame Retardancy and 3D Printability

Here we report a thermoset shape memory polymer-based syntactic foam inherently integrated with flame retardancy, good mechanical properties, excellent shape memory effect, and 3D printability. The syntactic foam is fabricated by incorporating a high-temperature shape memory polymer (HTSMP) as the matrix, with 40 vol % hollow glass microspheres (HGM) K20, K15, and K1 as fillers. Compressive behavior, strain-controlled programming followed by free recovery, stress recovery, and flame retardancy of these three syntactic foams were studied. Dynamic mechanical analysis and thermal characterization validate their high glass transition temperature (T _g = ∼250 °C) and excellent thermal stability. Our results suggest that the foam consisting of K20 HGM exhibits high compressive strength (81.8 MPa), high recovery stress (6.8 MPa), and excellent flame retardancy. Furthermore, this syntactic foam was used for three-dimensional (3D) printing by an extruder developed in our lab. Honeycomb, sinusoidal shapes, and free-standing helical spring were printed for demonstration. This high-temperature photopolymer-based syntactic foam integrated with high T _g, flame retardancy, high recovery stress, and 3D printability can be beneficial in different sectors such as aerospace, construction, oil and gas, automotive, and electronic industries.

Iron phosphonate for highly efficient capture of U(VI) from acidic solution

In this study, a novel, high surface area iron phosphonate (IP) for highly efficient adsorption of uranyl ion in acidic medium was described. The as-prepared IP was amorphous with its specific surface area and total pore volume as high as 268 m²/g and 1.04 cm³/g, respectively. Particularly, the as-prepared IP with ferrous ions and oxygen, nitrogen-bearing functional groups prove excellent U(VI) adsorption capacity (154.6 mg/g) as compared to that of amorphous FePO₄ (67.3 mg/g) and Fe₃(PO₄)₂(H₂O)₈ (33.8 mg/g). Surprising, the saturation adsorption capacity could achieve up to 353.9 mg/g. Besides, the IP also had a fast adsorption rate for attaining adsorption equilibrium within 20 min, and followed pseudo-second-order kinetic and Freundlich models. Moreover, both the Dubinin-Radushkevich isotherm adsorption model and the value of enthalpy indicated a chemisorption process. Otherwise, the Na⁺-independent U(VI) adsorption on IP and the adsorption-desorption isotherm studies revealed that inner-layer surface complexation is the control step for U(VI) adsorption process, and the adsorbent featured an irreversible adsorption process. The structure and functional groups of the adsorbent remained unchanged after capture of U(VI). Further, X-ray photoelectron spectra (XPS) analysis demonstrated that the capture mechanism of U(VI) on IP from acidic aqueous solution was due to not only redox reaction, but also ascribed to the coordinated chemical adsorption.

Catalyst-Free Vitrimer Cross-Linked by Biomass-Derived Compounds with Mechanical Robustness, Reprocessability, and Multishape Memory Effects

Vitrimerization of thermoset polymers plays an important role in addressing resource recovery and reuse. Vitrimer elastomers with good mechanical properties often require well-designed crosslinking agents or fillers, but this increases processing complexity or reduces vitrimer dynamic properties. In this report, a simple green strategy to build a strong vitrimer elastomer is designed. Commercially available epoxidized natural rubber (ENR) is cross-linked with biomass-derived D-Fructose 1,6-bisphosphoric acid to get a vitrimer elastomer cross-linked by β-hydroxy phosphate ester bonds and has abundant hydrogen bonds. Hydrogen bonds can preferentially break and dissipate energy under external forces, which makes the sample robust. The topological network can be reformed at high temperatures through the dynamic exchange of β-hydroxy phosphate ester bonds, which gives the material malleability and recyclability. In addition, through the strategy of combining reprocessing and welding, multiple shape memory effects can be achieved in one postprocessing step. Considering that a variety of commercially available epoxy polymers are easily available, it is believed that this strategy can be a simple and versatile way to enable commercial epoxy polymers to achieve green crosslinking through biomass crosslink agents, which results in robust and recyclable vitrimers based on β-hydroxy phosphate bonds.

Supramolecular wrapped sandwich like SW-Si3N4 hybrid sheets as advanced filler toward reducing fire risks and enhancing thermal conductivity of thermoplastic polyurethanes

A sandwich-like melamine/phytic acid/silicon nitride hybrid (SW-Si₃N₄) sheets were prepared by supramolecular wrapping as the hybrid flame retardants for thermoplastic polyurethane (TPU). The introduction of Si₃N₄ sheets as a template could not only induce the generation of two-dimensional phytic/melamine (PAMA) capping layers, but also produce the synergistic flame-retardant effect on TPU composites. Cone test showed that heat release rate (HRR), smoke production rate (SPR) and total smoke production (TSP) values of TPU were decreased obviously by adding SW-Si₃N₄. TG-IR test indicated the dramatic inhibition of aromatic compound, hydrocarbons, CO and HCN release. Besides, the thermal conductivity of composites was obviously improved by adding SW-Si₃N₄. This work may provide better reference for developing multi-functional TPU composites for diverse application.

Versatile Phosphate Diester-Based Flame Retardant Vitrimers via Catalyst-Free Mixed Transesterification

We herein report a new vitrimer system integrated with UV curability, recyclability, and flame retardancy. Energy-efficiency, sustainability, and safety have been required features for next-generation polymer materials. Various attempts have been made to endow thermoset polymers with rapid prototyping capacity, recyclability, and flame retardancy. Thermoset vitrimers based on covalent adaptable networks (CANs) are recyclable and remoldable but are generally not UV curable or flame retardant. Here, we present a conceptually novel option to achieve fast exchange reactions in CANs via catalyst-free mixed transesterification of a UV curable phosphate diester-based acrylate cross-linker. In this system, the phosphate diesters serve as reversible covalent bonds, hydrogen bonding ligands, and flame-retardant structures, while acrylate groups serve as UV curable units as well as transesterification collaborators. After the facile UV curing, an intrinsic flame-retardant and mechanically strong dynamic network was achieved due to abundant hydrogen bonds between P-OH and C═O structures. Additionally, this highly cross-linked network exhibited an attractive recyclability even at temperatures lower than T_g. This phosphate diester-based mixed transesterification concept represents an efficient approach for developing multifunctional vitrimers and can also be generalized into other thermally cured polymer systems.

Construction of graphite oxide modified black phosphorus through covalent linkage: An efficient strategy for smoke toxicity and fire hazard suppression of epoxy resin

The black phosphorus (BP) can be compounded with other two-dimensional materials with flame retardant effect to achieve better synergistic effect. Herein, the multifunctional BP-RGO nanohybrids was fabricated by solvothermal strategy to improve the dispersion state of BP in epoxy resin (EP) and enhance its fire safety performance, where the reduced graphene oxide (RGO) was attached on the surface of BP via PC and POC bonds. With the incorporation of 2.0 wt% BP-RGO into EP matrix, 54.4 % reduction in total heat release (THR) was achieved along with 55.2 % decrease in peak heat release rate (PHRR) compared with neat EP. As a similar trend, the toxic CO and aromatic compounds were significantly inhibited, and the maximum decrease (28.5 %) in total smoke production (TSP) was achieved, indicating the enhanced fire safety performance of EP nanocomposites. These positive results is attributed to the synergistic effect of physical nano-barrier, free radicals trapping and char formation between BP and RGO components. Meanwhile, the EP/BP-RGO2.0 nanocomposites exhibited satisfying air stability even after being immersed in water for a month. This work enriches the strategies for enhancing the air stability of BP, and confirms its potential for smoke toxicity and fire hazard suppression in polymer nanocomposites.

Highly efficient replacement of traditional intumescent flame retardants in polypropylene by manganese ions doped melamine phytate nanosheets

The intumescent flame retardant (IFR) with ammonium polyphosphate (APP) as the main component has many defects in practical applications, more than that, APP can be traced to non-renewable phosphate rock resources. For the foregoing reasons, the melamine phytate supramolecular nanosheet flame retardant incorporating manganese ion (PAMA-Mn) was successfully prepared with a facile and environmental friendly hydrothermal procedure based on renewable bio-based material phytic acid (PA). The flame retardant polypropylene composite (PPI) with 13.5 wt% APP and 4.5 wt% pentaerythritol (PER) failed to the UL-94 test, and its limiting oxygen index (LOI) value was only 26.5%. After 33 wt% of APP was replaced by PAMA-Mn, the PPMn33 incorporating only 18 wt% flame retardant additives passed the UL-94 V-0 rating, and its LOI value was increased to 31.9%. Compared with PP, pHRR and pSPR values of PPMn33 were reduced by 56% and 23%, respectively. The fire retardant mechanism of PPMn33 was thoroughly discussed via a variety of characterization methods. It was found that the peak of the Gram-Schmidt curve of PPMn33 was drastically reduced by 49% relative to that of PPI, indicating a remarkably decrease of combustible volatile products owing to the incorporation of PAMA-Mn, thereby rapidly reducing the fire hazard risk.

Improving the flame retardancy of poly(lactic acid) using an efficient ternary hybrid flame retardant by dual modification of graphene oxide with phenylphosphinic acid and nano MOFs

A novel ternary hybrid nanoflake (GPZ) based on graphene oxide (GO), phenylphosphinic acid (PPA) and nano metal-organic framework (nano ZIF-8) particles has been designed and synthesized via a simple two-step strategy. GPZ shows high thermal stability and good compatibility with PLA matrix. When GPZ nanoflakes are added into PLA, the tensile strength and toughness of the PLA-4 with 2.0 wt% of GPZ reach 44.1 MPa and 86.0 MPa compared with 30.0 MPa and 12.8 MPa of pure PLA owing to the good dispersion of GPZ in PLA matrix and their reinforcing effects. The incorporation of GPZ also dramatically enhances the flame retardancy of PLA and the PHRR of PLA-4 with 2.0 wt% of GPZ achieves about 316.2 W/g, which is decreased by 39.5% relative to 523.0 W/g of pure PLA, respectively. The LOI of PLA-4 is 27.0%, increasing about 31.7% compared to 20.5% of pure PLA. Meanwhile, the HRR and THR in the cone calorimeter test curves for the PLA nanocomposites have also been evidently reduced. The TG-IR is applied to characterize the pyrolysis gaseous products and volatile components are suppressed with addition of GPZ. The SEM, Raman and XPS results of char residues show that a protective graphitized char layer plays a major role in improving the flame retardancy, which mainly because of the catalytic and cross-linking effects of GO, nano ZIF-8 and PPA during combustion of PLA nanocomposites.

High Performance Na-O2 Batteries and Printed Microsupercapacitors Based on Water-Processable, Biomolecule-Assisted Anodic Graphene

Integrated approaches that expedite the production and processing of graphene into useful structures and devices, particularly through simple and environmentally friendly strategies, are highly desirable in the efforts to implement this two-dimensional material in state-of-the-art electrochemical energy storage technologies. Here, we introduce natural nucleotides (e.g., adenosine monophosphate) as bifunctional agents for the electrochemical exfoliation and dispersion of graphene nanosheets in water. Acting both as exfoliating electrolytes and colloidal stabilizers, these biomolecules facilitated access to aqueous graphene bio-inks that could be readily processed into aerogels and inkjet-printed interdigitated patterns. Na-O₂ batteries assembled with the graphene-derived aerogels as the cathode and a glyme-based electrolyte exhibited a full discharge capacity of ∼3.8 mAh cm^-2 at a current density of 0.2 mA cm^-2. Moreover, shallow cycling experiments (0.5 mAh cm^-2) boasted a capacity retention of 94% after 50 cycles, which outperformed the cycle life of prior graphene-based cathodes for this type of battery. The positive effect of the nucleotide-adsorbed nanosheets on the battery performance is discussed and related to the presence of the phosphate group in these biomolecules. Microsupercapacitors made from the interdigitated graphene patterns as the electrodes also displayed a competitive performance, affording areal and volumetric energy densities of 0.03 μWh cm^-2 and 1.2 mWh cm^-3 at power densities of 0.003 mW cm^-2 and 0.1 W cm^-3, respectively. Taken together, by offering a green and straightforward route to different types of functional graphene-based materials, the present results are expected to ease the development of novel energy storage technologies that exploit the attractions of graphene.

Electrochemically Exfoliated Functionalized Black Phosphorene and Its Polyurethane Acrylate Nanocomposites: Synthesis and Applications

Owing to its mechanical performance, thermal stability, and size effects, single or few-layer black phosphorus (BP) has the potential to prepare the polymer nanocomposites as a candidate of nanoadditives, similar to graphene. The step to realize the scalable exfoliation of single or few-layer BP nanosheets is crucial to BP applications. Herein, we utilized a facile, green, and scalable electrochemical strategy for generating cobaltous phytate-functionalized BP nanosheets (BP-EC-Exf) wherein the BP crystal served as the cathode and phytic acid served as a modifier and an electrolyte simultaneously. Moreover, high-performance polyurethane acrylate/BP-EC-Exf (PUA/BP-EC) nanocomposites are easily prepared by a convenient UV-curable strategy for the first time. Significantly, the conclusion of introducing BP-EC-Exf into the PUA matrix resulted in enhancement in mechanical properties of PUA in terms of the tensile strength (increased by 59.8%) and tensile fracture strain (increased by 88.1%), in the distinct improvement in flame retardancy of PUA in terms of the decreased peak heat release rate (reduced by 44.5%) and total heat release (decreased by 34.5%), and in lower intensities of pyrolysis products including toxic CO. Moreover, it was confirmed by X-ray diffraction and Raman spectra that the air stability of PUA/BP-EC nanocomposites was maintained after exposure to environmental conditions for 4 months. The air-stable BP nanosheets, which were wrapped and embedded in the PUA matrix, can achieve the isolation and protection effect. This modified electrochemical method toward the simultaneous exfoliation and functionalization of BP nanosheets provides an efficient approach for fabricating BP-polymer-based nanocomposites.

Construction of multifunctional boron nitride nanosheet towards reducing toxic volatiles (CO and HCN) generation and fire hazard of thermoplastic polyurethane

Considerable toxic volatiles (CO and HCN) generation and high fire hazard has definitely compromised the application of thermoplastic polyurethane (TPU). Here, a novel functionalization strategy for bulky h-BN is adopted to obtain the multifunctional CPBN, aiming at the flame retardancy reinforcement of TPU. The multifunctional CPBN is successfully prepared via the wrapping of phytic acid doped polypyrrole shell, following with the adsorption of copper ions. The obviously decreased peak heat release rate, peak smoke production rate and total smoke production values, obtained from cone test, confirms the reduced fire hazard of TPU composite with CPBN. The dramatic suppressions on CO and HCN releases can also be observed from TG-IR test. Tensile test demonstrates that adding CPBN favors the reinforcement in mechanical property of TPU. Thus, the concurrent improvements in flame retardancy and mechanical performance are achieved by incorporating CPBN. This work opens up new avenues for the functionalization of h-BN, and thus facilitates its promising applications in polymer-matrix composite.

Mussel-inspired functionalization of electrochemically exfoliated graphene: Based on self-polymerization of dopamine and its suppression effect on the fire hazards and smoke toxicity of thermoplastic polyurethane

The suppression effect of graphene in the fire hazards and smoke toxicity of polymer composites has been seriously limited by both mass production and weak interfacial interaction. Though the electrochemical preparation provides an available approach for mass production, exfoliated graphene could not strongly bond with polar polymer chains. Herein, mussel-inspired functionalization of electrochemically exfoliated graphene was successfully processed and added into polar thermoplastic polyurethane matrix (TPU). As confirmed by SEM patterns of fracture surface, functionalized graphene possessing abundant hydroxyl could constitute a forceful chains interaction with TPU. By the incorporation of 2.0 wt % f-GNS, peak heat release rate (pHRR), total heat release (THR), specific extinction area (SEA), as well as smoke produce rate (SPR) of TPU composites were approximately decreased by 59.4%, 27.1%, 31.9%, and 26.7%, respectively. A probable mechanism of fire retardant was hypothesized: well-dispersed f-GNS constituted tortuous path and hindered the exchange process of degradation product with barrier function. Large quantities of degradation product gathered round f-GNS and reacted with flame retardant to produce the cross-linked and high-degree graphited residual char. The simple functionalization for electrochemically exfoliated graphene impels the application of graphene in the fields of flame retardant composites.