Insights into the Morphological Instability of Bulk Heterojunction PTB7-Th/PCBM Solar Cells upon High-Temperature Aging

The impact of film deposition and annealing on the nanostructure and dielectric constant of organic semiconductor thin films

The strategy of using a bulk-heterojunction light-absorbing layer has led to the most efficient organic solar cells. However, optimising the blend morphology to maximise light absorption, charge generation and extraction can be challenging. Homojunction devices containing a single component have the potential to overcome the challenges associated with bulk heterojunction films. A strategy towards this goal is to increase the dielectric constant of the organic semiconductor to ≈10, which in principle would lead to free charge carrier generation upon photoexcitation. However, the factors that affect the thin film dielectric constants are still not well understood. In this work we report an organic semiconductor material that can be solution processed or vacuum evaporated to form good quality thin films to explore the effect of chromophore structure and film morphology on the dielectric constant and other optoelectronic properties. 2,2'-[(4,4,4',4'-Tetrakis{2-[2-methoxyethoxy]ethyl}-4H,4'H-{2,2'-bi[cyclo-penta[2,1-b:3,4-b']dithiophene]}-6,6'-diyl)bis(methaneylylidene)]dimalononitrile [D(CPDT-DCV)] was designed to have high electron-affinity end groups and low ionisation-potential central moieties. It can be processed from solution or be thermally evaporated, with the film morphology changing from face-on to a herringbone arrangement upon solvent or thermal annealing. The glycol solubilising groups led to the static dielectric constant (taken from capacitance measurements) of the films to be between 6 and 7 (independent of processing conditions), while the optical frequency dielectric constant depended on the processing conditions. The less ordered solution processed film was found to have the lowest optical frequency dielectric constant of 3.6 at 2.0 × 1014 Hz, which did not change upon annealing. In contrast, the more ordered evaporated film had an optical frequency dielectric constant 20% higher at 4.2 and thermal annealing further increased it to 4.5, which is amongst the highest reported for an organic semiconductor at that frequency. Finally, the more ordered evaporated films had more balanced charge transport, which did not change upon annealing.

Enabling Highly Efficient and Thermal-Stable Polymer Solar Cells through Semi-Alloy Acceptors Composed of a Hinge-Like Dimer: A Versatile Doping Protocol

The simultaneous improvement of power conversion efficiency (PCE) and thermal stability is a critical scientific challenge in advancing the commercial applications of polymer solar cells. To address this challenge, a dumbbell-shaped dimeric acceptor, DT19, is successfully designed and synthesized. It is incorporated as a third component into the PM1:BTP-eC9 system. This ternary strategy demonstrates a synergistic enhancement of the PCE and thermal stability of the host binary system. In particular, the PM1:BTP-eC9:DT19 system maintains a PCE of over 90% even after heating at 120 °C for 200 h. Additionally, the dimer-doping ternary strategy exhibits excellent generality for the other four Y-series systems and outperforms ternary systems containing alloy-like acceptors in terms of thermal stability. It is because DT19, with its hinge-like structure, can form a semi-alloy acceptor with the host acceptor, leading to strong interchain entanglement with the polymer donor, thus overcoming phase separation and excessive aggregation under thermal stress. This new type of dimeric material, which can synergistically enhance the device efficiency and thermal stability of active layers, presents promising application prospects.

Dramatic improvement in the stability and mechanism of high-performance inverted polymer solar cells featuring a solution-processed buffer layer

In this study, we demonstrate inverted PTB7:PC₇₁BM polymer solar cells (PSCs) featuring a solution-processed s-MoO₃ hole transport layer (HTL) that can, after thermal aging at 85 °C, retain their initial power conversion efficiency (PCE) for at least 2200 h. The T₈₀ lifetimes of the PSCs incorporating the novel s-MoO₃ HTL were up to ten times greater than those currently reported for PTB7- or low-band-gap polymer:PCBM PSCs, the result of the inhibition of burn-in losses and long-term degradation under various heat-equivalent testing conditions. We used X-ray photoelectron spectroscopy (XPS) to study devices containing thermally deposited t-MoO₃ and s-MoO₃ HTLs and obtain a mechanistic understanding of how the robust HTL is formed and how it prevented the PSCs from undergoing thermal degradation. Heat tests revealed that the mechanisms of thermal inter-diffusion and interaction of various elements within active layer/HTL/Ag electrodes controlled by the s-MoO₃ HTL were dramatically different from those controlled by the t-MoO₃ HTL. The new prevention mechanism revealed here can provide the conceptual strategy for designing the buffer layer in the future. The PCEs of PSCs featuring s-MoO₃ HTLs, measured in damp-heat (65 °C/65% RH; 85 °C per air) and light soaking tests, confirmed their excellent stability. Such solution-processed MoO₃ HTLs appear to have great potential as replacements for commonly used t-MoO₃ HTLs.

Heat Transfer Enhancement of n-Type Organic Semiconductors by an Insulator Blend Approach

The transfer of heat energy in organic semiconductors (OSCs) plays an important role in advancing the applications of organic electronics, especially for lifetime issues. However, compared with crystalline inorganic semiconductors, the thermal transport of OSCs is less efficient and a relevant understanding is very limited. In this contribution, we show that the heat conduction of OSCs can be enhanced by blending with a "commodity" insulator (both thermal and electrical). PC₇₁BM, a well-known electron transporter but poor thermal conductor, was selected as the host OSC material. The blending of a small amount of polystyrene (PS), a commonly used insulating polymer, can facilitate the heat transfer of PC₇₁BM films, as substantiated by the scanning photothermal deflection technique and an infrared thermal camera. The phase thermodynamics of PC₇₁BM/PS blends indicates that the efficient heat transfer preferably occurs in the OSC/insulator blends with better intimate mixing, where isolated PC₇₁BM domains can be effectively bridged by PS that thread through the regions. The applicability of this approach can be observed in blends with another host material─ITIC. This work provides a facile strategy for designing thermally durable organic electronic devices.

Roles and Impacts of Ancillary Materials for Multi-Component Blend Organic Photovoltaics towards High Efficiency and Stability

Organic photovoltaics (OPVs) are a promising next-generation photovoltaic technology with great potential for wearable and transparent device applications. Over the past decades, remarkable advances in device efficiency close to 20 % have been made for bulk heterojunction (BHJ)-based OPV devices with long-term stability, and room for further improvements still exists. In recent years, ancillary components have been demonstrated as effective in improving the photovoltaic performance of OPVs by controlling the optoelectronic and morphological properties of BHJ blends. Herein, an updated understanding of polymer-based blend OPVs is provided, and the role and impact of ancillary components in various blend systems are categorized and discussed. Lastly, a strategic perspective on the ancillary components of blend-based OPVs for commercialization is provided.

Preaggregation Matching of Donors and Acceptors in Solution Accounting for Thermally Stable Non-Fullerene Solar Cells

The mechanism of how the solvent type influences photovoltaic performance and thermal stability of non-fullerene organic solar cells remains unexplored. In this article, the well-known PTB7-Th was selected as a donor, while F8IC was used as an acceptor. The PTB7-Th:F8IC processed from chloroform (CF) exhibited a superiorly higher power conversion efficiency (PCE) of 10.5%, in contrast to the specimen processed from chlorobenzene (CB) of 6.8%. In addition, upon thermal annealing at 160 °C for 120 min, the device processed from CF was more stable than that processed from CB. The incorporation of perylene diimide derivative TBDPDI-C₁₁, serving as the third additive, could also obviously improve the PCE value and thermal stability of PTB7-Th:F8IC processed from CB. According to ultraviolet spectroscopy, atomic force microscopy, transmission electron microscopy, and grazing incidence wide-angle X-ray scattering analyses, the enhanced photovoltaic performance and thermal stability are mainly attributed to formation of PTB7-Th nanofibers and appropriate aggregation of F8IC. The interaction free energy calculated using water and diiodomethane contact angles reveals that PTB7-Th well disperses in CB and tends to aggregate in CF, while F8IC aggregates strongly in CB. The preaggregation matching of the donor and acceptor in solution is essential for the optimization of morphology, efficiency, and thermal stability. The findings in this article could provide useful guidelines to fabricate efficient and thermally stable organic solar cells simply by analyzing the surface energy of components processed from different solvents.

Suppressing the Photocatalytic Activity of Zinc Oxide Electron-Transport Layer in Nonfullerene Organic Solar Cells with a Pyrene-Bodipy Interlayer

Organic solar cells based on nonfullerene acceptors have recently witnessed a significant rise in their power conversion efficiency values. However, they still suffer from severe instability issues, especially in an inverted device architecture based on the zinc oxide bottom electron transport layers. In this work, we insert a pyrene-bodipy donor-acceptor dye as a thin interlayer at the photoactive layer/zinc oxide interface to suppress the degradation reaction of the nonfullerene acceptor caused by the photocatalytic activity of zinc oxide. In particular, the pyrene-bodipy-based interlayer inhibits the direct contact between the nonfullerene acceptor and zinc oxide hence preventing the decomposition of the former by zinc oxide under illumination with UV light. As a result, the device photostability was significantly improved. The π-π interaction between the nonfullerene acceptor and the bodipy part of the interlayer facilitates charge transfer from the nonfullerene acceptor toward pyrene, which is followed by intramolecular charge transfer to bodipy part and then to zinc oxide. The bodipy-pyrene modified zinc oxide also increased the degree of crystallization of the photoactive blend and the face-on stacking of the polymer donor molecules within the blend hence contributing to both enhanced charge transport and increased absorption of the incident light. Furthermore, it decreased the surface work function as well as surface energy of the zinc oxide film all impacting in improved power conversion efficiency values of the fabricated cells with champion devices reaching values up to 9.86 and 11.80% for the fullerene and nonfullerene-based devices, respectively.

Tackling Performance Challenges in Organic Photovoltaics: An Overview about Compatibilizers

Organic Photovoltaics (OPVs) based on Bulk Heterojunction (BHJ) blends are a mature technology. Having started their intensive development two decades ago, their low cost, processability and flexibility rapidly funneled the interest of the scientific community, searching for new solutions to expand solar photovoltaics market and promote sustainable development. However, their robust implementation is hampered by some issues, concerning the choice of the donor/acceptor materials, the device thermal/photo-stability, and, last but not least, their morphology. Indeed, the morphological profile of BHJs has a strong impact over charge generation, collection, and recombination processes; control over nano/microstructural morphology would be desirable, aiming at finely tuning the device performance and overcoming those previously mentioned critical issues. The employ of compatibilizers has emerged as a promising, economically sustainable, and widely applicable approach for the donor/acceptor interface (D/A-I) optimization. Thus, improvements in the global performance of the devices can be achieved without making use of more complex architectures. Even though several materials have been deeply documented and reported as effective compatibilizing agents, scientific reports are quite fragmentary. Here we would like to offer a panoramic overview of the literature on compatibilizers, focusing on the progression documented in the last decade.

Simultaneous enhanced efficiency and thermal stability in organic solar cells from a polymer acceptor additive

The thermal stability of organic solar cells is critical for practical applications of this emerging technology. Thus, effective approaches and strategies need to be found to alleviate their inherent thermal instability. Here, we show a polymer acceptor-doping general strategy and report a thermally stable bulk heterojunction photovoltaic system, which exhibits an improved power conversion efficiency of 15.10%. Supported by statistical analyses of device degradation data, and morphological characteristics and physical mechanisms study, this polymer-doping blend shows a longer lifetime, nearly keeping its efficiency (t = 800 h) under accelerated aging tests at 150 ^oC. Further analysis of the degradation behaviors indicates a bright future of this system in outer space applications. Notably, the use of polymer acceptor as a dual function additive in the other four photovoltaic systems was also confirmed, demonstrating the good generality of this polymer-doping strategy.

Thermal instability is a critical bottleneck for bulk heterojunction organic solar cells. Here Yang et al. use barely 1 wt% of a polymer acceptor as an additive to simultaneously improve the device efficiency and thermal stability of several state-of-the-art organic photovoltaic systems at high temperatures.

Following in Situ the Deposition of Gold Electrodes on Low Band Gap Polymer Films

Metal top electrodes such as gold are widely used in organic solar cells. The active layer can be optimized by modifications of the polymer band gap via side-chain engineering, and low band gap polymers based on benzodithiophene units such as PTB7 and PTB7-Th are successfully used. The growth of gold contacts on PTB7 and PTB7-Th films is investigated with in situ grazing incidence small-angle X-ray scattering (GISAXS) and grazing incidence wide-angle X-ray scattering (GIWAXS) during the sputter deposition of gold. From GIWAXS, the crystal structure of the gold film is determined. Independent of the type of side chain, gold crystals form in the very early stages and improve in quality during the sputter deposition until the late stages. From GISAXS, the nanoscale structure is determined. Differences in terms of gold cluster size and growth phase limits for the two polymers are caused by the side-chain modification and result in a different surface coverage in the early phases. The changes in the diffusion and coalescence behavior of the forming gold nanoparticles cause differences in the morphology of the gold contact in the fully percolated regime, which is attributed to the different amount of thiophene rings of the side chains acting as nucleation sites.

Combined effect of ZnO nanoripples and solvent additive on the nanomorphology and performance of PTB7-Th: PC71BM organic solar cells

In bulk heterojunction organic solar cells (OSCs), nanomorphology of the photoactive layer plays a crucial role in determining photocurrent and fill factor (FF) of OSCs, and therefore it is essential to control the nanomorphology of the photoactive layer to fabricate devices with high power conversion efficiency (PCE). We demonstrate the combined effects of a ZnO nanorippled electron transport layer (ETL) and solvent additive (1,8-diiodooctane (DIO)) on the nanomorphology and performance of a model OSC in an inverted geometry. The photoactive layer in the model OSC is composed of Poly [4,8-bis (5-(2-ethylhexyl)thiophen-2-yl)benzo[1,2-b;4,5-b']dithiophene-2,6-diyl-alt-(4-(2-ethylhexyl)-3-fluorothieno[3,4-b]thiophene-)-2-carboxylate-2-6-diyl] (PTB7-Th):phenyl-C71-butyric acid methyl ester (PC₇₁BM) blend. It is observed that the use of ZnO nanoripples as an ETL and DIO as a solvent additive facilitates the formation of near ideal nanomorphology of bi-continuous interpenetrating network of donor and acceptor. This is confirmed by morphological studies using atomic force microscopy, scanning electron microscopy and transmission electron microscopy. Photo-electrochemical impedance spectroscopy measurements confirm that obtained nanomorphology of bicontinuous interpenetrating network is contributing to the improved device performance. The device with 3 vol% DIO, with underneath ZnO nanoripples exhibited improved current density (J _sc), FF, open circuit voltage (V _oc) and PCE of 15.57 mA cm^-2, 64.50%, 0.81V and 8.20%, respectively.

Composition-Morphology Correlation in PTB7-Th/PC71BM Blend Films for Organic Solar Cells

From a morphological perspective, the understanding of the influence of the [6,6]-phenyl C₇₁-butyric acid methyl ester (PC₇₁BM) content on the morphology of the active layer is not complete in organic solar cells (OSCs) with bulk heterojunction (BHJ) configuration based on the low-bandgap polymer poly[4,8-bis(5-(2-ethylhexyl)thiophen-2-yl)benzo[1,2- b;4,5- b']dithiophene-2,6-diyl- alt-(4-(2-ethylhexyl)-3-fluorothieno[3,4- b]thiophene-)-2-carboxylate-2-6-diyl] (PTB7-Th). In this work, we obtain the highest power conversion efficiency (PCE) of 10.5% for BHJ organic solar cells (OSCs) with a PTB7-Th/PC₇₁BM weight ratio of 1:1.5. To understand the differences in PCEs caused by the PC₇₁BM content, we investigate the morphology of PTB7-Th/PC₇₁BM blend films in detail by determining the domain sizes, the polymer crystal structure, optical properties, and vertical composition as a function of the PC₇₁BM concentration. The surface morphology is examined with atomic force microscopy, and the inner film morphology is probed with grazing incidence small-angle X-ray scattering. The PTB7-Th crystal structure is characterized with grazing incidence wide-angle X-ray scattering and UV/vis spectroscopy. X-ray reflectivity is employed to yield information about the film vertical composition. The results show that in PTB7-Th/PC₇₁BM blend films, the increase of PC₇₁BM content leads to an enhanced microphase separation and a decreased polymer crystallinity. Moreover, a high PC₇₁BM concentration is found to decrease the polymer domain sizes and crystal sizes and to promote polymer conjugation length and formation of fullerene-rich and/or polymer-rich layers. The differences in photovoltaic performance are well explained by these findings.

Triptycene as a Supramolecular Additive in PTB7:PCBM Blends and Its Influence on Photovoltaic Properties

Additives play an important role in modifying the morphology and phase separation of donor and acceptor molecules in bulk heterojunction (BHJ) solar cells. Here, we report triptycene (TPC) as a small-molecule additive for supramolecular control of phase separation and concomitant improvement of the power conversion efficiency (PCE) of PTB7 donor and fullerene acceptor-based BHJ polymer solar cells. An overall 60% improvement in PCE is observed for both PTB7:PC₆₁BM and PTB7:PC₇₁BM blends. The improved photovoltaic (PV) performance can be attributed to three factors: (a) TPC-induced supramolecular interactions with donor:acceptor components in the blends to realize a nanoscale phase-separated morphology; (b) an increase in the charge transfer state energy that lowers the driving force for electron transfer from donor to acceptor molecules; and (c) an increase in the charge carrier mobility. An improvement in efficiency using TPC as a supramolecular additive has also been demonstrated for other BHJ blends such as PBDB-T:PC₇₁BM and P3HT:PCBM, implying the wide applicability of this new additive molecule. A comparison of the photostability of TPC as an additive for PTB7:PCBM solar cells to that of the widely used 1,8-diiodooctane additive shows ∼30% higher retention of PV performance for the TPC-added solar cells after 34 h of AM 1.5G illumination. The results obtained suggest that the approach of using additives that can promote supramolecular interactions to modify the length scale of phase separation between donor and acceptor is very promising and can lead to the development of highly efficient and stable organic photovoltaics.

From PCBM-Polymer to Low-Cost and Thermally Stable C60/C70-Polymer Solar Cells: The Role of Molecular Structure, Crystallinity, and Morphology Control

The adoption of neat-fullerene (C60 and C70) in polymer solar cells offers opportunities to develop cost-effective and thermally stable devices. Here, through rational side-chain engineering of low optical-gap polymer poly(benzodithiophene-furan-diketopyrrolopyrrole)s (PBDs), we demonstrated for the first time a polymer/C70 blend exhibited higher efficiency (best 6.1%) compare to their polymer/[70]PCBM (best 5.7%) counterparts, and the best efficiency is at the front of efficient polymer/neat-fullerene solar cells. More importantly, we first demonstrated the morphology optimization methodology for solution-processed polymer/neat-fullerene blends in order to reduce the strong crystallization and aggregation of neat-fullerene molecules. In comparison with previous work, these results can provide not only material design strategy but also fundamental difference between polymer/neat-fullerene and polymer/PCBM blend morphology, which allow us better understanding of how to choose proper materials and optimize blend morphology in polymer/neat-fullerene based device to deliver higher photovoltaic performance.

Morphological, Chemical, and Electronic Changes of the Conjugated Polymer PTB7 with Thermal Annealing

There is considerable interest in improving the performance of organic optoelectronic devices through processing techniques. Here, we study the effect of high-temperature annealing on the properties of the semiconducting polymer PTB7 and PTB7:fullerene blends, of interest as efficient organic photovoltaic (OPV) devices. Annealing to moderate temperature improves the PTB7 morphology and optoelectronic properties. High-temperature annealing also improves morphology but results in poorer optoelectronic properties. This is a result of side chain cleavage that creates by-products that act as trap states, increasing electronic disorder and decreasing mobility. We further observe changes to the PTB7 chemical structure after thermal cleavage that are similar to those following solar irradiation. This implies that side chain cleavage is an important mechanism in device photodegradation, which is a major “burn-in” loss mechanism in OPV. These results lend insight into side chain cleavage as a method of improving optoelectronic properties and suggest strategies for improvement in device photostability.

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Annealing to 260°C improves morphology and hole mobility in PTB7-based thin films

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Annealing to 290°C induces side-chain cleavage and closer packing of PTB7

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Thermally cleaved PTB7 films resemble irradiated films, suggesting a burn-in mechanism

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Release of trapped reaction by-products could result in improved device performance

Thermally stable, highly efficient, ultraflexible organic photovoltaics

We have developed an ultraflexible organic photovoltaic (OPV) that achieves sufficient thermal stability of up to 120 °C and a high power conversion efficiency of 10% with a total thickness of 3 μm. By combining an inherently stable donor:acceptor blend as the active layer and ultrathin substrate and barriers with excellent thermal capability, we were able to overcome the trade-offs between efficiency, stability, and device thickness. The ultraflexible and thermally stable OPV can be easily integrated into textiles through the commercially available hot-melt process without causing performance degradation, thereby presenting great potential as a ubiquitous and wearable power source in daily life.

Flexible photovoltaics with extreme mechanical compliance present appealing possibilities to power Internet of Things (IoT) sensors and wearable electronic devices. Although improvement in thermal stability is essential, simultaneous achievement of high power conversion efficiency (PCE) and thermal stability in flexible organic photovoltaics (OPVs) remains challenging due to the difficulties in maintaining an optimal microstructure of the active layer under thermal stress. The insufficient thermal capability of a plastic substrate and the environmental influences cannot be fully expelled by ultrathin barrier coatings. Here, we have successfully fabricated ultraflexible OPVs with initial efficiencies of up to 10% that can endure temperatures of over 100 °C, maintaining 80% of the initial efficiency under accelerated testing conditions for over 500 hours in air. Particularly, we introduce a low-bandgap poly(benzodithiophene-cothieno[3,4-b]thiophene) (PBDTTT) donor polymer that forms a sturdy microstructure when blended with a fullerene acceptor. We demonstrate a feasible way to adhere ultraflexible OPVs onto textiles through a hot-melt process without causing severe performance degradation.