Photocured Materials with Self-Healing Function through Ionic Interactions for Flexible Electronics

Self-Healable Elastomeric Network with Dynamic Disulfide, Imine, and Hydrogen Bonds for Flexible Strain Sensor

Self-healable and stretchable elastomeric material is essential for the development of flexible electronics devices to ensure their stable performance. In this study, a strain sensor (PIH₂ T₁ -tri/CNT-3) composed of self-repairable crosslinked elastomer substrate (PIH₂ T₁ -tri, containing multiple reversible repairing sites such as disulfide, imine, and hydrogen bonds) and conductive layer (carbon nanotube, CNT) was prepared. The PIH₂ T₁ -tri elastomer had excellent self-healing ability (healing efficiency=91 %). It exhibited good mechanical integrity in terms of elongation at break (672 %), tensile strength (1.41 MPa). The Young's modulus (0.39 MPa) was close to that of human skin. The PIH₂ T₁ -tri/CNT-3 sensor also demonstrated an effective self-healing function for electrical conduction and sensing property. Meanwhile, it had high sensitivity (gauge factor (GF)=24.1), short response time (120 ms), and long-term durability (4000 cycles). This study offers a novel self-healable elastomer platform with carbon based conductive components to develop flexible strain sensors towards high performance soft electronics.

Dynamic Bonds: Adaptable Timescales for Responsive Materials

Dynamic bonds introduce unique properties such as self-healing, recyclability, shape memory, and malleability to polymers. Significant efforts have been made to synthesize a variety of dynamic linkers, creating a diverse library of materials. In addition to the development of new dynamic chemistries, fine-tuning of dynamic bonds has emerged as a technique to modulate dynamic properties. This Review highlights approaches for controlling the timescales of dynamic bonds in polymers. Particularly, eight dynamic bonds are considered, including urea/urethanes, boronic esters, Thiol-Michael exchange, Diels-Alder adducts, transesterification, imine bonds, coordination bonds, and hydrogen bonding. This Review emphasizes how structural modifications and external factors have been used as tools to tune the dynamic character of materials. Finally, this Review proposes strategies for tailoring the timescales of dynamic bonds in polymer materials through both kinetic effects and modulating bond thermodynamics.

Ultraviolet In Situ Polymerized Binders with Polysulfide-Trapping Properties for Long-Cycle-Life Lithium-Sulfur Batteries

Lithium-sulfur batteries (LSBs) represent a promising energy storage system due to the high theoretical energy density of the cathode; however, the high temperature and long-time drying required for electrode production result in high energy consumption and low efficiency. Ultraviolet (UV)-curing technology is an effective strategy to solve the abovementioned problems. However, carbon black and other conductive agents used in the production of the battery industry show strong absorption of UV light; thus, a single photoinitiator cannot absorb enough light intensity to realize initiation, limiting its application in the battery industry. In this work, the concept of full-band absorption is introduced into the manufacturing process of the LSB cathode to solve the abovementioned problems. The full-band absorption of photoinitiators in the UV band is successfully realized by combining the photoinitiators 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-1-butanone, 2-isopropyl thioxanthone, and bis (2,4,6-trimethyl benzoyl)-phenoxyphosphine. An ultraviolet in situ polymerized polyurethane acrylate (PUA) binder is successfully prepared by the combination of photoinitiators. PUA is used as the binder of LSBs and exhibits an excellent long-cycle performance of 1500 cycles with a low decay rate of 0.04% per cycle at 0.5 C. Thus, UV-curing technology provides a new prospect and possibility of industrialization for battery manufacturing.

Self-Healing Materials for Electronics Applications

Self-healing materials have been attracting the attention of the scientists over the past few decades because of their effectiveness in detecting damage and their autonomic healing response. Self-healing materials are an evolving and intriguing field of study that could lead to a substantial increase in the lifespan of materials, improve the reliability of materials, increase product safety, and lower product replacement costs. Within the past few years, various autonomic and non-autonomic self-healing systems have been developed using various approaches for a variety of applications. The inclusion of appropriate functionalities into these materials by various chemistries has enhanced their repair mechanisms activated by crack formation. This review article summarizes various self-healing techniques that are currently being explored and the associated chemistries that are involved in the preparation of self-healing composite materials. This paper further surveys the electronic applications of self-healing materials in the fields of energy harvesting devices, energy storage devices, and sensors. We expect this article to provide the reader with a far deeper understanding of self-healing materials and their healing mechanisms in various electronics applications.

Progress in Utilizing Dynamic Bonds to Fabricate Structurally Adaptive Self-Healing, Shape Memory, and Liquid Crystal Polymers

Stimuli-responsive structurally dynamic polymers are capable of mimicking the biological systems to adapt themselves to the surrounding environmental changes and subsequently exhibiting a wide range of responses ranging from self-healing to complex shape-morphing. Dynamic self-healing polymers (SHPs), shape-memory polymers (SMPs) and liquid crystal elastomers (LCEs), which are three representative examples of stimuli-responsive structurally dynamic polymers, have been attracting broad and growing interest in recent years because of their potential applications in the fields of electronic skin, sensors, soft robots, artificial muscles, and so on. We review recent advances and challenges in the developments towards dynamic SHPs, SMPs and LCEs, focusing on the chemistry strategies and the dynamic reaction mechanisms that enhance the performances of the materials including self-healing, reprocessing and reprogramming. We compare and discuss the different dynamic chemistries and their mechanisms on the enhanced functions of the materials, where three summary tables are presented: a library of dynamic bonds and the resulting characteristics of the materials. Finally, we provide a critical outline of the unresolved issues and future perspectives on the emerging developments. This article is protected by copyright. All rights reserved.

Modulation of flexo-rigid balance in photoresponsive thymine grafted copolymers towards designing smart healable coating

Efficacy and durability of the photovoltaic device mandates its protection against hot, humid weather condition, high energy of UV light and unwanted scratches. Such challenges can be mitigated by smart polymeric coating with inherent properties e.g. hydrophobicity to prevent moisture, optimal viscocity for better processibility and crack-healing. The hydrophobic polymers TP1-TP4 containing pendant photo-crosslinkable thymine moieties are designed that undergo [2 + 2] photocycloaddition upon UVB irradiation and can be dynamically reverted back upon irradiation with UVC light. A judicious control of solvent environment, chain length, functionality% and concentration of the polymers regulate the aspects of photodimerization thereby, rendering intra or inter-chain collapse to form diverse nanostructures. Photodimerization of the thymine moieties renders coil to globule transformation in dilute condition whereas irradiation performed at high macromolecular concentration regime exhibits higher order nanostructures. The photoresponsive chain collapse leads to the formation of rigid crosslinked domains within flexible polymer chains akin to the hard-soft phases of thermoplastic elastomers. Such rigidification of the crosslinked segments endows a tool to photomodulate the glass transition temperature (T g) that can dynamically revert back upon decrosslinking. Further, the structural modulation of the polymers is explored towards autonomic and nonautonomic self-healing behaviour at ambient conditions. Moreover, the self-healing efficacy can be tuned with the film thickness and it remains unaltered upon using solar simulator or direct sunlight. Overall, such hydrophobic low T g polymers display photo-regulated self-healing mechanism consisting of both autonomic and non-autonomic self-healing and may find applications in designing smart protective coatings for photovoltaic devices.

Lanthanide-Doped Nanoparticles for Near-Infrared Light Activation of Photopolymerization: Fundamentals, Optimization and Applications

Photopolymerization refers to a type of polymerization process in which light is utilized as excitation source to initiate polymerization of monomers and oligomers. Despite great progress, photopolymerization is typically induced by ultraviolet or visible light, which still greatly restrains its applications. Upconversion nanoparticles (UCNPs) represent a class of optical nanomaterials that are able to convert low-energy near-infrared (NIR) light into high-energy ultraviolet (or visible light) emissions. In this context, UCNP-assisted photopolymerization has recently attracted extensive attentions due to its unique advantages. In this account, recent advances in the fundamentals, optimization and emerging applications of UCNP-based photopolymerization are reviewed. Fundamental theories of upconversion luminescence and photopolymerization will be introduced first. Various optimization approaches to improve UCNP-assisted photopolymerization are then summarized, followed by diverse emerging applications. Challenges and future perspectives in this area will be provided as a conclusion.

Balancing Self-Healing and Shape Stability in Dynamic Covalent Photoresins for Stereolithography 3D Printing

Dynamic covalent bonds impart new properties to 3D printable materials that help to establish 3D printing as an accessible and efficient manufacturing technique. Here, we studied the effect of a thermally reversible Diels-Alder cross-linker on the shape stability of photoprintable resins and their self-healing properties. Resins containing different concentrations of dynamic covalent cross-links in a polyacrylate network showed that the content of dynamic cross-links plays a key role in balancing shape stability with self-healing ability. The shape stability of the printed objects was evaluated by measuring the dimensional changes after thermal treatment. The self-healing efficiency of the 3D printed resins was characterized with a scratch test and tensile testing. A dynamic covalent cross-link concentration of 1.8 mol % was enough to provide 99% self-healing efficiency without disrupting the shape stability of the printed objects. Our work shows the potential of dynamic covalent bonds in broadening the availability of 3D printable materials that are compatible with vat photopolymerization.

Influence of UV Polymerization Curing Conditions on Performance of Acrylic Pressure Sensitive Adhesives

Acrylic pressure sensitive adhesives (PSAs) were prepared by UV polymerization under varying curing conditions of both fast and slow curing, employing high- and low-intensity UV radiation, respectively. The influences of curing conditions and isobornyl acrylate (IBOA) content on PSA performance were comprehensively investigated by measurement of their rheological, thermal, and adhesive properties. In particular, rheological characterization was accomplished by several analytical methods, such as in situ UV rheology, frequency sweep, stress relaxation, and temperature ramp tests, to understand the effect of the UV curing process and IBOA content on the viscoelastic behavior of acrylic PSAs. The slow-cured samples were observed to form more tightly crosslinked networks compared to the fast-cured. On the other hand, at high loading levels of IBOA, in the case of slow curing, the sample exhibited a contrasting trend, having the shortest stress relaxation time and the highest energy dissipation; this was due to molecular chain scission occurring in the crosslinked polymer during UV polymerization. Consequently, we successfully demonstrated the influence of monomer composition of acrylic PSAs, and that of curing conditions employed in UV polymerization. This study provides valuable insights for the development of crosslinked polymer networks of acrylic PSAs for flexible display applications.

Toward Robust, Tough, Self-Healable Supramolecular Elastomers for Potential Application in Flexible Substrates

A robust, tough, and self-healable elastomer is a promising candidate for substrate in flexible electronic devices, but there is often a trade-off between mechanical properties (robustness and toughness) and self-healing. Here, a poly(dimethylsiloxane) (PDMS) supramolecular elastomer is developed based on metal-coordinated bonds with relatively high activation energy. The strong metal-coordination complexes and their corresponding ionic clusters acting as the cross-linking points strengthen the resultant supramolecular networks, which achieves superior mechanical robustness (2.81 MPa), and their consecutive dynamic rupture and reconstruction efficiently dissipate strain energy during the stretching process, which leads to an impressive fracture toughness (32 MJ/m³). Additionally, the reversible intermolecular interactions (weak hydrogen bonds and strong sacrificial coordination complexes/clusters) can break and re-form upon heating; thus, the elastomer self-heals at a moderate temperature with the highest healing efficiency of 95%. As such, the potential of the as-prepared supramolecular elastomer for a substrate material of flexible electronic devices is discovered.

Versatile Phosphate Diester-Based Flame Retardant Vitrimers via Catalyst-Free Mixed Transesterification

We herein report a new vitrimer system integrated with UV curability, recyclability, and flame retardancy. Energy-efficiency, sustainability, and safety have been required features for next-generation polymer materials. Various attempts have been made to endow thermoset polymers with rapid prototyping capacity, recyclability, and flame retardancy. Thermoset vitrimers based on covalent adaptable networks (CANs) are recyclable and remoldable but are generally not UV curable or flame retardant. Here, we present a conceptually novel option to achieve fast exchange reactions in CANs via catalyst-free mixed transesterification of a UV curable phosphate diester-based acrylate cross-linker. In this system, the phosphate diesters serve as reversible covalent bonds, hydrogen bonding ligands, and flame-retardant structures, while acrylate groups serve as UV curable units as well as transesterification collaborators. After the facile UV curing, an intrinsic flame-retardant and mechanically strong dynamic network was achieved due to abundant hydrogen bonds between P-OH and C═O structures. Additionally, this highly cross-linked network exhibited an attractive recyclability even at temperatures lower than T_g. This phosphate diester-based mixed transesterification concept represents an efficient approach for developing multifunctional vitrimers and can also be generalized into other thermally cured polymer systems.

Photoresponsive chain collapse in a flexo-rigid functional copolymer to modulate the self-healing behaviour

Synthetic systems mimicking the natural self-folding process are attractive to impart multiple structural control over polymer crosslinking and the subsequent alteration of their macroscopic self-healing properties. In that regard, polymers P1-P5 containing pendant photo-crosslinkable moieties were designed and underwent intra- or interchain collapse to form diverse nanostructures. The shape and dimension of the nanostructures could be efficiently controlled by the concentration, solvent compatibility and characteristics of the polymers. Photodimerization of the coumarin moieties transformed the extended coiled chain of the polymer to uniform sized nanoparticles in a dilute condition, while in the crowded macromolecular concentration regime, the polymer folded into nanostructures with polydisperse topologies that were far from a condensed globule or partially swollen globule conformation. Scaling law exponents for polymer chain compaction suggested an interchain collapse with rigid compact segments connected by flexible polymer chains that draws an analogy with elastomers. Such a hardening of the rigid segment as a consequence of photodimerization rendered a significant increase in the glass transition temperature (Tg), which could be reversibly controlled upon decrosslinking. Lastly, the structural variation of this class of polymers over self-healing was explored and the crosslinked polymers showed phototriggered non-autonomic and intrinsic self-healing behaviour under ambient conditions. This is an interesting approach to access a photomodulated self-healing system with low Tg polymers that shows the coexistence of autonomic and nonautonomic self-healing pathways and that may find application in designing smart coatings for photovoltaic devices.

Effects of surfactant and ionic concentration on properties of dual physical crosslinking self-healing hydrogels by hydrophobic association and ionic interactions

Two kinds of dual crosslinking hydrogels have adjustable mechanical properties, self-healing and self-recovery performances.

Facile Fabrication of Room-Temperature Self-Healing, Mechanically Robust, Highly Stretchable, and Tough Polymers Using Dual Dynamic Cross-Linked Polymer Complexes

The development of polymeric materials with a combination of excellent mechanical performance and room-temperature self-healing property is still a huge challenge. Here, we report a facile method for the fabrication of dual dynamic cross-linked polymer complexes that simultaneously possess multiple remarkable mechanical properties and room-temperature self-healability by simply mixing polymers that have complementary interactions in solutions. Thanks to the synergistic effects of electrostatic and hydrogen-bonding interactions within their networks, the complexes obtained a superhigh tensile strength of 27.4 MPa and toughness of 110.0 MJ/m³ when compared with other polymers that can self-heal at room temperature. More importantly, the complexes can repair a physical cut in an ∼90% relative humid environment at room temperature with a high healing efficiency of ∼96% because of the dynamic nature of the noncovalent interactions. This method is a simple, low-cost, and widely applicable strategy for the large-scale fabrication of room-temperature self-healing materials that possess superior and controllable mechanical performances.

Advances in self-healing supramolecular soft materials and nanocomposites

The ability to rationally tune and add new end-groups in polymers can lead to transformative advances in emerging self-healing materials. Self-healing networks manipulated by supramolecular strategies such as hydrogen bonding and metal coordination have received significant attention in recent years because of their ability to extend materials lifetime, improve safety and ensure sustainability. This review describes the recent advancements in supramolecular polymers self-healing networks based on hydrogen bonding, metal-containing polymers and their nanocomposites. Collectively, the aim of this review is to provide a panoramic overview of the conceptual framework for the interesting nexus between hydrogen bonding and metal-ligand interactions for enabling supramolecular self-healing soft materials networks and nanocomposites. In addition, insights on the current challenges and future perspectives of this field to propel the development of self-healing materials will be provided.