Simple Fabrication of Concrete with Remarkable Self-Cleaning Ability, Robust Superhydrophobicity, Tailored Porosity, and Highly Thermal and Sound Insulation

Study on the Preparation and Performance of Lightweight Wallboards from MSWIBA Foam Concrete

To reduce land use and avoid further pollution, incineration for power generation has become the main method for municipal solid waste treatment. This research focused on the potential for transforming Municipal Solid Waste Incineration Bottom Ash (MSWIBA) into a finely ground powder. The impact of the powder's fineness and the amount of water used on its effectiveness was analyzed using a method called grey theory. MSWIBA was used as a partial substitute for cement in making MSWIBA foam concrete and lightweight wall panels. By modifying the fineness and water utilization of the recycled micro-powder, its maximum activity index can be increased to 90.1. This study determined the influence of factors including apparent dry density, water-cement ratio, foaming agent dilution ratio, and admixture dosage on the strength of the recycled foam concrete, and established the optimal mix ratio. This study employed a combination of physical experiments and numerical simulations to elucidate the impact of panel material, core layer thickness, and layer sequence on sound insulation performance. The simulation results were in close agreement with the experimental findings.

Betulin Enables Multifunctional Cellulose-Based Insulative Foams with Low Environmental Impacts

The significance of synthetic foams as insulative materials stems from their mechanical and water resistance as well as their cost-effectiveness. Broadly, the design of building envelopes should also consider fire and mold resistance and the impacts on the environment (end of life and compostability). This study addresses these issues considering the ever-increasing demand for sustainable sources to develop highly porous insulative materials. We introduce a versatile strategy based on wet-foam laying of cellulosic fibers that leads to hierarchical structures whose performance is tailored by the surface incorporation of betulin (BT), a bioactive molecule extracted from tree bark, combined with poly(dimethylsiloxane) (PDMS) after installation of urethane linkages. As such, we introduce an eco-friendly alternative to traditional polyurethane foams with competitive mechanical and thermal insulation performance. The modification of the fiber foams at low BT loading simultaneously endows superhydrophobicity (water contact angle >150°), fire retardancy (self-extinguish within 10 s), microbial resistance, and durability (no degradation in soil conditions after 3 months). BT plays a critical role as an antimicrobial and hydrophobic agent that synergizes with PDMS to achieve fire resistance. The life cycle assessment of the BT-modified foams reveals a significant reduction in greenhouse gas emission and human toxicity compared with rigid polyurethane foams by 96 and 92%, respectively. Overall, the valorization of the bark-derived BT is demonstrated by considering the scalability and cost-effectiveness of solid foams designed to substitute petroleum-derived counterparts.

Research on the Performance of Superhydrophobic Cement-Based Materials Based on Composite Hydrophobic Agents

The utilization of a novel monolithic superhydrophobic cement material effectively prevents water infiltration and enhances the longevity of the material. A method for improving superhydrophobic concrete was investigated with the aim of increasing its strength and reducing its cost by compounding superhydrophobic substances with water repellents. The experimental tests encompassed the assessment of the compressive strength, contact angle, and water absorption of the superhydrophobic cementitious materials. The findings demonstrate that an increase in the dosage of isobutyltriethoxysilane (IBTES) progressively enhances the contact angle of the specimen, but significantly diminishes its compressive strength. The contact angle of SIKS mirrors that of SIS3, with a superior compressive strength that is 68% higher. Moreover, superhydrophobicity directly influences the water absorption of cementitious materials, with a more pronounced superhydrophobic effect leading to a lower water absorption rate. The water absorption of cementitious materials is influenced by the combined effect of porosity and superhydrophobicity. Furthermore, FT-IR tests unveil functional mappings, such as -CH3 which can reduce the surface energy of materials, signifying successful modification with hydrophobic substances.

A critical review on robust self-cleaning properties of lotus leaf

The robust self-cleaning of a lotus leaf is the most classic and powerful phenomenon in nature, whose hybrid papillae and biological wax guarantee its functions. The stability of the lotus leaf surface function is determined by its overall structural design, and is also the fundamental reason for its long-term survival in the natural environment. In fact, the durability of lotus leaf surface function is facilitated by the coordination of many factors which is why it is challenging to be investigated using bionic technology. In this review, we comprehensively examined the synergistic effects of flexible characteristics, surface topography, hollow interlayers, leaf shape, and bent petioles on the structural stability of the lotus leaf surface. The key significance of these factors is in transferring the stress and strain on the surface downwards, reducing the load on the surface, improving the durability of the self-cleaning function, and ultimately ensuring respiration and photosynthesis of leaves in the natural environment. This comprehensive scrutiny offers a novel classical bionic scheme for enhancing the structural stability of a surface, which has potential for applications in deepwater self-cleaning, anti-drag, anti-icing, thermal insulation, and mechanical enhancement of membranes and buildings.

Facile Fabrication of Superhydrophobic Graphene/Polystyrene Foams for Efficient and Continuous Separation of Immiscible and Emulsified Oil/Water Mixtures

Three-dimensional superhydrophobic/superlipophilic porous materials have attracted widespread attention for use in the separation of oil/water mixtures. However, a simple strategy to prepare superhydrophobic porous materials capable of efficient and continuous separation of immiscible and emulsified oil/water mixtures has not yet been realized. Herein, a superhydrophobic graphene/polystyrene composite material with a micro-nanopore structure was prepared by a single-step reaction through high internal phase emulsion polymerization. Graphene was introduced into the polystyrene-based porous materials to not only enhance the flexibility of the matrix, but also increase the overall hydrophobicity of the composite materials. The resulting as-prepared monoliths had excellent mechanical properties, were superhydrophobic/superoleophilic (water/oil contact angles were 151° and 0°, respectively), and could be used to continuously separate immiscible oil/water mixtures with a separation efficiency that exceeded 99.6%. Due to the size-dependent filtration and the tortuous and lengthy micro-nano permeation paths, our foams were also able to separate surfactant-stabilized water-in-oil microemulsions. This work demonstrates a facile strategy for preparing superhydrophobic foams for the efficient and continuous separation of immiscible and emulsified oil/water mixtures, and the resulting materials have highly promising application potentials in large-scale oily wastewater treatment.

Water-in-oil high internal phase Pickering emulsions formed by spontaneous interfacial hydrolysis of monomer oil

HYPOTHESIS

Alcohols can strongly reduce the interfacial tension between immiscible liquids, thus facilitating the formation of emulsions. By combining non-surface-active hydrophobic particles with medium-chain alcohols, stable water-in-oil (w/o) high internal phase Pickering emulsions (HIPPEs) can be easily prepared without high-energy emulsification methods.

EXPERIMENTS

The emulsions containing acrylate monomer as the oil phase were prepared at different pH values in the presence of hydrophobic silica particles. Further, by replacing monomer oil with organic solvents (e.g., toluene) and a certain concentration of alcohol, the promoted particle adsorption at the oil-water interface has been systematically investigated. The morphology and interfacial structure of HIPPEs were visualized by confocal laser scanning microscopy (CLSM).

FINDING

At high pH, stable water-in-acrylate monomer HIPPEs can be formed using commercial fumed silica nanoparticles alone with simple stirring or vortexing. The hydrolysis of the acrylate group at high pH can generate alcohols in situ which adsorb at the oil-water interface to reduce the interfacial tension and promote particle adsorption to hinder droplet coalescence. The novel strategy for forming stable and processable HIPPEs can be universally applied to different hydrophobic silica particles with the help of various alcohols as the co-stabilizer, which provides a flexible approach for the fabrication of lightweight, closed-cell solid foams for a range of applications.

Inexpensive Anti-Icing Concrete Material for Application to Tunnel and Slope Engineering Infrastructures in Cold Regions

The formation of ice hangings on the surfaces of concrete tunnel linings and sloped rock masses in cold regions endangers railroad and highway traffic. However, an inexpensive anti-icing material that meets both performance and cost requirements has not yet been developed for application in tunnel and slope engineering infrastructures in cold regions. Most current advanced anti-icing materials are expensive, and fabrication and spraying are both cumbersome, which limits their widespread application to tunnel and slope engineering. Because concrete is a widely used construction material owing to its excellent mechanical properties and low cost, we developed an inexpensive, environmentally friendly anti-icing concrete material (AICM). The AICM can be easily fabricated and sprayed onto the surfaces of large-area concrete or rock substrates and exhibits excellent superhydrophobicity (CA: 151°, SA: 6.7°), surface robustness, water resistance, chemical durability, good anti-icing, easy deicing (deicing stress: 0.06 MPa), and excellent long-term durability in freeze-thaw cycles in low-temperature environments. In addition, a novel fractal theory-based model of ice adhesion shear stress was developed and revealed the mechanism through which an AICM with a composite micro/nanostructure easily deices. The AICM has good application prospects and serves as an important guide for mitigating the formation of ice hangings in tunnel and slope engineering infrastructures in cold regions.

Hydrophobic Lightweight Cement with Thermal Shock Resistance and Thermal Insulating Properties for Energy-Storage Geothermal Well Systems

This study assessed the possibility of using polymethylhydrosiloxane (PMHS)-treated fly ash cenospheres (FCS) for formulating a thermally insulating and thermal shock (TS)-resistant cementitious blend with calcium aluminate cement. To prevent FCS degradation in an alkaline cement environment at high temperatures, the cenospheres were pre-treated with sodium metasilicate to form silanol and aluminol groups on their surface. These groups participated in a dehydrogenation reaction with the functional ≡Si–H groups within PMHS with the formation of siloxane oxygen-linked M-FCS (M: Al or Si). At high hydrothermal temperatures of 175 and 250 °C, some Si–O–Si and SiCH₃ bonds ruptured, causing depolymerization of the polymer at the FCS surface and hydroxylation of the raptured sites with the formation of silanol groups. Repolymerization through self-condensation between the silanol groups followed, resulting in the transformation of siloxane to low crosslinked silicon-like polymer as a repolymerization-induced product (RIP) without carbon. The RIP provided adequate protection of FCS from pozzolanic reactions (PR), which was confirmed by the decline in zeolites as the products of PR of FCS. Cements with PMHS-treated FCS withstood both hydrothermal and thermal temperature of 250 °C in TS tests, and they also showed improved compressive strength, toughness, and water repellency as well as decreased thermal conductivity. The lubricating properties of PMHS increased the fluidity of lightweight slurries.

Comparative Study of Supervised Machine Learning Algorithms for Predicting the Compressive Strength of Concrete at High Temperature

High temperature severely affects the nature of the ingredients used to produce concrete, which in turn reduces the strength properties of the concrete. It is a difficult and time-consuming task to achieve the desired compressive strength of concrete. However, the application of supervised machine learning (ML) approaches makes it possible to initially predict the targeted result with high accuracy. This study presents the use of a decision tree (DT), an artificial neural network (ANN), bagging, and gradient boosting (GB) to forecast the compressive strength of concrete at high temperatures on the basis of 207 data points. Python coding in Anaconda navigator software was used to run the selected models. The software requires information regarding both the input variables and the output parameter. A total of nine input parameters (water, cement, coarse aggregate, fine aggregate, fly ash, superplasticizers, silica fume, nano silica, and temperature) were incorporated as the input, while one variable (compressive strength) was selected as the output. The performance of the employed ML algorithms was evaluated with regards to statistical indicators, including the coefficient correlation (R²), mean absolute error (MAE), mean square error (MSE), and root mean square error (RMSE). Individual models using DT and ANN gave R² equal to 0.83 and 0.82, respectively, while the use of the ensemble algorithm and gradient boosting gave R² of 0.90 and 0.88, respectively. This indicates a strong correlation between the actual and predicted outcomes. The k-fold cross-validation, coefficient correlation (R²), and lesser errors (MAE, MSE, and RMSE) showed better performance than the ensemble algorithms. Sensitivity analyses were also conducted in order to check the contribution of each input variable. It has been shown that the use of the ensemble machine learning algorithm would enhance the performance level of the model.

Ultrafast Flame-Induced Pyrolysis of Poly(dimethylsiloxane) Foam Materials toward Exceptional Superhydrophobic Surfaces and Reliable Mechanical Robustness

Superhydrophobic surfaces are imperative in flexible polymer foams for diverse applications; however, traditional surface coatings on soft skeletons are often fragile and can hardly endure severe deformation, making them unstable and highly susceptible to cyclic loadings. Therefore, it remains a great challenge to balance their mutual exclusiveness of mechanical robustness and surface water repellency on flexible substrates. Herein, we describe how robust superhydrophobic surfaces on soft poly(dimethylsiloxane) (PDMS) foams can be achieved using an extremely simple, ultrafast, and environmentally friendly flame scanning strategy. The ultrafast flame treatment (1-3 s) of PDMS foams produces microwavy and nanosilica rough structures bonded on the soft skeletons, forming robust superhydrophobic surfaces (i.e., water contact angles (WCAs) > 155° and water sliding angles (WSAs) < 5°). The rough surface can be effectively tailored by simply altering the flame scanning speed (2.5-15.0 cm/s) to adjust the thermal pyrolysis of the PDMS molecules. The optimized surfaces display reliable mechanical robustness and excellent water repellency even after 100 cycles of compression of 60% strain, stretching of 100% strain, and bending of 90° and hostile environmental conditions (including acid/salt/alkali conditions, high/low temperatures, UV aging, and harsh cyclic abrasion). Moreover, such flame-induced superhydrophobic surfaces are easily peeled off from ice and can be healable even after severe abrasion cycles. Clearly, the flame scanning strategy provides a facile and versatile approach for fabricating mechanically robust and surface superhydrophobic PDMS foam materials for applications in complex conditions.

pH-Sensitive W/O Pickering High Internal Phase Emulsions and W/O/W High Internal Water-Phase Double Emulsions with Tailored Microstructures Costabilized by Lecithin and Silica Inorganic Particles

Synergistic stabilization of Pickering emulsions by a mixture of surfactants and colloidal particles has received increasing interest in recent years but only a few of them can produce high internal phase double emulsions (HIPDEs) with good stability. In this study, we present a feasible and common method of preparing Pickering high internal phase emulsions (HIPEs) with tunable inner morphology costabilized by a biosurfactant lecithin and silica nanoparticles. We investigate the influence of the pH value on the interfacial behavior of lecithin and elucidate the synergistic mechanism between lecithin and silica nanoparticles in different conditions in the stability of as-prepared emulsions. Specifically, water-in-oil (W/O) Pickering HIPEs can be successfully stabilized by lecithin and hydrophobic silica nanoparticles in a wide pH range (pH 1-10), while catastrophic phase inversion occurred at high pH values (pH ≥ 11). Interestingly, stable water-in-oil-in-water (W/O/W) high internal phase double emulsions (HIPDEs) can also be prepared via a two-step method by the cooperation of lecithin and silica nanoparticles. Moreover, functional interconnected porous monoliths and microspheres are facilely fabricated by emulsion templates and their potential applications are explored.

Robust Waterborne Superhydrophobic Coatings with Reinforced Composite Interfaces

Waterborne superhydrophobic coatings have attracted tremendous attention recently, but their practical applications are severely limited by hydrophobic instability and poor mechanical durability. Herein, a novel robust waterborne PTFE-CP&MgO-AOP superhydrophobic coating was successfully fabricated by reinforcing composite interfaces. Combined with the self-polymerization of dopamine and the in situ grown MgO, CNTs-polydopamine&MgO (CP&MgO) particles with improved interfacial compatibility were obtained. Through the cross-linking and hydrogen bonding interactions, phosphate networks (CP&MgO-AOP) with the aluminum orthophosphate (AOP) binder were formed during dehydration polymerization. The phosphate networks not only enhanced the interfacial interaction among CP&MgO to form coral-like structures but also strengthened the interfacial binding force between the waterborne polytetrafluoroethylene (PTFE) coating and the substrate. With the enhanced composite interfacial strength, the waterborne PTFE-CP&MgO-AOP coating exhibited excellent wear-resistance, which can withstand more than 1.27 × 10⁵ abrasion cycles. Moreover, the chemical bonding between the functional groups of phosphate networks and metal substrate improved the adhesion strength from grade 5 to 1. Furthermore, the prepared coating surface with the reticular/coral-like composite structures can lock the stable gas layer to maintain excellent hydrophobic stability, even under the conditions of strong acidic/alkaline, high-temperature, xenon lamp irradiation, and mechanical wear. Thus, this study is expected to open new insights into interfacial enhancement of robust waterborne superhydrophobic coatings.

A Coral Reef-like Structure Fabricated on Cellulose Paper for Simultaneous Oil-Water Separation and Electromagnetic Shielding Protection

The functional design of paper-based material surfaces with renewable functions and environmentally friendly properties is prevalent nowadays. Herein, a superhydrophobic surface with a coral reef-like structure was prepared on filter paper by electroless copper plating, rapid silver nitrate etching, and facile 1-hexadecanethiol impregnation. After low-surface-energy thiol treatment, this unique coral reef-like structure surface showed excellent superhydrophobicity with a water contact angle of 163.8° and superoleophobicity with an oil contact angle of 0°, which could be used for oil-water separation and had a separation efficiency above 89.17% after 12 consecutive oil-water separations. Because the copper layer and silver nanostructure are both excellent conductive materials, the modified paper exhibited excellent electromagnetic shielding properties, and the electromagnetic interface shielding effectiveness exceeded 63 dB from 9 kHz to 1.5 GHz. The modified paper also had excellent self-cleaning properties and a better corrosion resistance. The unique three-dimensional interweaving structure between the cellulose fibers in the filter paper is fully utilized, and the substitution reaction between the silver ion and the copper coating produces a coral reef-like structure, which provides a new strategy for promoting the wide application of paper-based materials.

Fabrication and Characterization of Ice Templated Membrane Supports from Portland Cement

Porous ceramic membranes for aqueous microfiltration and ultrafiltration processes suffer from the high-costs of material and processing. The latter is mainly due to the high-temperature sintering step. In this work, cement-based membrane supports from ultrafine Portland cement are studied as a low-cost alternative to traditional oxidic ceramic supports. An environmentally friendly freeze-casting fabrication route is applied for the fabrication of porous membrane supports. Cement membrane supports are becoming mechanically stabile after hydration reaction of cement with water, which does not require any high-temperature sintering step as in a conventional ceramic membrane fabrication process. This fabrication route, which is sintering-free, decreases the cost and environmental impact of the membrane fabrication process by eliminating extra energy consumption step during sintering. The Archimedes method, scanning electron microscopy (SEM), micro-computed tomographic (µCT), and mercury porosimetry characterize the membrane supports in respect to open porosity, pore size distribution, morphology, and connectivity. The flexural strength of the 3 mm thick membranes is in the range from 1 to 6 MPa, as obtained by the ring-on-ring tests. The obtained membrane supports possess porosity in the range between 48 and 73% depending on fabrication conditions (cooling rate and the solid content, as determined by Archimedes method enabling water flux in the range between 79 and 180 L/(h·m²) at 0.5 bar transmembrane pressure difference and 3 mm membrane thickness.

Recent Advances in Hydrophobic and Icephobic Surface Treatments of Concrete

In this review, we present a survey on hydrophobic surface treatments of concrete, important protection tools against deterioration and corrosion phenomena. In the frame of a standardized distinction in coatings, pore blockage, and impregnation methods, we highlight the huge variety of compounds and formulations utilized, and the different performances reached in terms of water contact angle, water absorption, chloride penetration, and, rarely reported, anti-icing/icephobic action. Our view covers the spectrum of the surface treatments, but also makes a comparison with hydrophobic bulk modifications of concrete, procedures often utilized as well; further, novel proposals of more sustainable routes are presented. We note that coating and impregnation, preferably when based on polyurethane and silane/siloxane, respectively, appear more effective against water ingress. The achieved wetting character is hydrophobic or, at most, overhydrophobic. Superhydrophobic coatings for concrete have been obtained by embedding nano-powders in hydrophobic emulsions, allowing to add a nanotexture to the preexisting complex roughness of the material. Concrete treated with this type of coating has also recently shown a pronounced icephobic character, a parameter that goes beyond the freeze–thaw characterization usually conducted on cement-based materials.

A Simple, Long-Lasting Treatment for Concrete by Combining Hydrophobic Performance with a Photoinduced Superhydrophilic Surface for Easy Removal of Oil Pollutants

Superhydrophobic surfaces present promising applications in the protection of building materials, such as the self-cleaning effect promoted by their high water-repellent properties. However, these surfaces easily lose their properties when exposed to oil contaminants. This is a critical weak point for their application in building facades, which are exposed to environmental pollutants such as hydrocarbons and vandalism (e.g., grafitti). A viable strategy to remove oils is to produce superhydrophilic surfaces, which present underwater superoleophobic behavior. In the case of buildings, the use of this strategy can be considered counterproductive because it promotes their interaction with water, the main vehicle of most decay agents. In this work, we have successfully combined the advantages of a superhydrophilic coating with a hydrophobic impregnation treatment, which prevents water ingress into the porous structure of the substrate. Specifically, a photoinduced superhydrophilic surface was produced on concrete by simple spraying of a starting sol containing TiO₂NPs, which create a Cassie-Baxter state, a silica oligomer, producing a compatible matrix promoting good adhesion to the substrate and polydimethylsiloxane as a hydrophobic agent. After being exposed to sunlight, the treated surfaces switched from superhydrophobic (SCA 160°) to superhydrophilic (SCA < 10°). These surfaces presented underwater superoleophobicity (SCA 152° with CHCl₃) and oil-contaminated dust was easily cleaned without employing detergents. The photoactivation does not alter the protection against water absorption (>85% reduction). The treatment showed suitable adhesion to the substrate and good resistance to rainfall and outdoor exposure due to the presence of the hydrophobic silica matrix in the concrete pore structure.