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Song D, Liu Y, Husari A, Kotz-Helmer F, Tomakidi P, Rapp BE, Rühe J. Generation of Tailored Multi-Material Microstructures Through One-Step Direct Laser Writing. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2024:e2405586. [PMID: 39235375 DOI: 10.1002/smll.202405586] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/08/2024] [Revised: 08/19/2024] [Indexed: 09/06/2024]
Abstract
Direct laser writing has gained remarkable popularity by offering architectural control of 3D objects at submicron scales. However, it faces limitations when the fabrication of microstructures comprising multiple materials is desired. The generation processes of multi-material microstructures are often very complex, requiring meticulous alignment, as well as a series of step-and-repeat writing and development of the materials. Here, a novel material system based on multilayers of chemically tailored polymers containing anthraquinone crosslinker units is demonstrated. Upon two-photon excitation, the crosslinkers only require nearby aliphatic C,H units as reaction partners to form a crosslinked network. The desired structure can be written into a solid multi-layered material system, wherein the properties of each material can be designed at the molecular level. In this way, C,H insertion crosslinking (CHic) of the polymers within each layer, along with simultaneous reaction at their interfaces, is performed, leading to the one-step fabrication of multi-material microstructures. A multi-material 3D scaffold with a sixfold symmetry is produced to precisely control the adhesion of cells both concerning surface chemistry and topology. The demonstrated material system shows great promise for the fabrication of 3D microstructures with high precision, intricate geometries and customized functionalities.
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Affiliation(s)
- Dan Song
- Cluster of Excellence livMatS @ FIT - Freiburg Center of Interactive Materials and Bioinspired Technologies, University of Freiburg, Georges-Köhler-Allee 105, 79110, Freiburg, Germany
- Laboratory of Chemistry & Physics of Interfaces (CPI), Department of Microsystems Engineering (IMTEK), University of Freiburg, Georges-Köhler-Allee 103, 79110, Freiburg, Germany
| | - Yizheng Liu
- Laboratory of Chemistry & Physics of Interfaces (CPI), Department of Microsystems Engineering (IMTEK), University of Freiburg, Georges-Köhler-Allee 103, 79110, Freiburg, Germany
| | - Ayman Husari
- Division of Oral Biotechnology, University Medical Center Freiburg, Faculty of Medicine, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Frederik Kotz-Helmer
- Laboratory of Process Technology (NeptunLab), Department of Microsystems Engineering (IMTEK), University of Freiburg, Georges-Köhler-Allee 103, 79110, Freiburg, Germany
- Freiburg Materials Research Center (FMF), University of Freiburg, Stefan-Meier-Straße 21, 79104, Freiburg, Germany
| | - Pascal Tomakidi
- Division of Oral Biotechnology, University Medical Center Freiburg, Faculty of Medicine, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Bastian E Rapp
- Cluster of Excellence livMatS @ FIT - Freiburg Center of Interactive Materials and Bioinspired Technologies, University of Freiburg, Georges-Köhler-Allee 105, 79110, Freiburg, Germany
- Laboratory of Process Technology (NeptunLab), Department of Microsystems Engineering (IMTEK), University of Freiburg, Georges-Köhler-Allee 103, 79110, Freiburg, Germany
- Freiburg Materials Research Center (FMF), University of Freiburg, Stefan-Meier-Straße 21, 79104, Freiburg, Germany
| | - Jürgen Rühe
- Cluster of Excellence livMatS @ FIT - Freiburg Center of Interactive Materials and Bioinspired Technologies, University of Freiburg, Georges-Köhler-Allee 105, 79110, Freiburg, Germany
- Laboratory of Chemistry & Physics of Interfaces (CPI), Department of Microsystems Engineering (IMTEK), University of Freiburg, Georges-Köhler-Allee 103, 79110, Freiburg, Germany
- Freiburg Materials Research Center (FMF), University of Freiburg, Stefan-Meier-Straße 21, 79104, Freiburg, Germany
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2
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Fan X, Wang X, Ye Y, Ye Y, Su Y, Zhang Y, Wang C. Printing 3D Metallic Structures in Porous Matrix. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2024; 20:e2312071. [PMID: 38446075 DOI: 10.1002/smll.202312071] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/24/2023] [Revised: 02/22/2024] [Indexed: 03/07/2024]
Abstract
The fabrication of metallic micro/nanostructures has great potential for advancing optoelectronic microdevices. Over the past decade, femtosecond laser direct writing (FsLDW) technology has played a crucial role in driving progress in this field. In this study, silica gel glass is used as a supporting medium, and FsLDW is employed to reduce gold and palladium ions using 7-Diethylamino-3-thenoylcoumarin (DETC) as a two-photon sensitizer, enabling the printing of conductive multilayered and 3D metallic structures. How the pore size of the silica gel glass affects the electrical conductivity of printed metal wires is systematically examined. This 3D printing method is versatile and offers expanded opportunities for applying metallic micro/nanostructures in optoelectronic devices.
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Affiliation(s)
- Xiaolin Fan
- State Key Laboratory for Physical Chemistry of Solid Surfaces, iChEM, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, China
| | - Xue Wang
- State Key Laboratory for Physical Chemistry of Solid Surfaces, iChEM, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, China
| | - Yuanxiang Ye
- Institute of Artificial Intelligence, Xiamen University, Xiamen, 361005, China
| | - Ying Ye
- State Key Laboratory for Physical Chemistry of Solid Surfaces, iChEM, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, China
| | - Yuming Su
- State Key Laboratory for Physical Chemistry of Solid Surfaces, iChEM, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, China
| | - Yusheng Zhang
- Suzhou Institute for Advanced Research, University of Science and Technology of China (USTC), Suzhou, 215127, China
| | - Cheng Wang
- State Key Laboratory for Physical Chemistry of Solid Surfaces, iChEM, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, China
- Innovation Laboratory for Sciences and Technologies of Energy Materials of Fujian Province (IKKEM), Xiamen, 361005, China
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3
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Bedir T, Kadian S, Shukla S, Gunduz O, Narayan R. Additive manufacturing of microneedles for sensing and drug delivery. Expert Opin Drug Deliv 2024; 21:1053-1068. [PMID: 39049741 DOI: 10.1080/17425247.2024.2384696] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/12/2023] [Accepted: 07/22/2024] [Indexed: 07/27/2024]
Abstract
INTRODUCTION Microneedles (MNs) are miniaturized, painless, and minimally invasive platforms that have attracted significant attention over recent decades across multiple fields, such as drug delivery, disease monitoring, disease diagnosis, and cosmetics. Several manufacturing methods have been employed to create MNs; however, these approaches come with drawbacks related to complicated, costly, and time-consuming fabrication processes. In this context, employing additive manufacturing (AM) technology for MN fabrication allows for the quick production of intricate MN prototypes with exceptional precision, providing the flexibility to customize MNs according to the desired shape and dimensions. Furthermore, AM demonstrates significant promise in the fabrication of sophisticated transdermal drug delivery systems and medical devices through the integration of MNs with various technologies. AREAS COVERED This review offers an extensive overview of various AM technologies with great potential for the fabrication of MNs. Different types of MNs and the materials utilized in their fabrication are also discussed. Recent applications of 3D-printed MNs in the fields of transdermal drug delivery and biosensing are highlighted. EXPERT OPINION This review also mentions the critical obstacles, including drug loading, biocompatibility, and regulatory requirements, which must be resolved to enable the mass-scale adoption of AM methods for MN production, and future trends.
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Affiliation(s)
- Tuba Bedir
- Center for Nanotechnology and Biomaterials Application and Research (NBUAM), Marmara University, Istanbul, Turkey
- Department of Metallurgical and Materials Engineering, Faculty of Technology, Marmara University, Istanbul, Turkey
| | - Sachin Kadian
- Joint Department of Biomedical Engineering, University of North Carolina, Chapel Hill, NC, USA
| | - Shubhangi Shukla
- Joint Department of Biomedical Engineering, University of North Carolina, Chapel Hill, NC, USA
| | - Oguzhan Gunduz
- Center for Nanotechnology and Biomaterials Application and Research (NBUAM), Marmara University, Istanbul, Turkey
- Department of Metallurgical and Materials Engineering, Faculty of Technology, Marmara University, Istanbul, Turkey
| | - Roger Narayan
- Joint Department of Biomedical Engineering, University of North Carolina, Chapel Hill, NC, USA
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Zhang Y, Yu H, Wang L, Wu X, He J, Huang W, Ouyang C, Chen D, Keshta BE. Advanced lithography materials: From fundamentals to applications. Adv Colloid Interface Sci 2024; 329:103197. [PMID: 38781827 DOI: 10.1016/j.cis.2024.103197] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/28/2023] [Revised: 04/09/2024] [Accepted: 05/18/2024] [Indexed: 05/25/2024]
Abstract
The semiconductor industry has long been driven by advances in a nanofabrication technology known as lithography, and the fabrication of nanostructures on chips relies on an important coating, the photoresist layer. Photoresists are typically spin-coated to form a film and have a photolysis solubility transition and etch resistance that allow for rapid fabrication of nanostructures. As a result, photoresists have attracted great interest in both fundamental research and industrial applications. Currently, the semiconductor industry has entered the era of extreme ultraviolet lithography (EUVL) and expects photoresists to be able to fabricate sub-10 nm structures. In order to realize sub-10 nm nanofabrication, the development of photoresists faces several challenges in terms of sensitivity, etch resistance, and molecular size. In this paper, three types of lithographic mechanisms are reviewed to provide strategies for designing photoresists that can enable high-resolution nanofabrication. The discussion of the current state of the art in optical lithography is presented in depth. Practical applications of photoresists and related recent advances are summarized. Finally, the current achievements and remaining issues of photoresists are discussed and future research directions are envisioned.
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Affiliation(s)
- Yanhui Zhang
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China
| | - Haojie Yu
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China; Zhejiang-Russia Joint Laboratory of Photo-Electron-Megnetic Functional Materials, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China.
| | - Li Wang
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China; Zhejiang-Russia Joint Laboratory of Photo-Electron-Megnetic Functional Materials, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China
| | - Xudong Wu
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China
| | - Jiawen He
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China
| | - Wenbing Huang
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China
| | - Chengaung Ouyang
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China
| | - Dingning Chen
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China
| | - Basem E Keshta
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, PR China
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5
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Guan L, Cao C, Liu X, Liu Q, Qiu Y, Wang X, Yang Z, Lai H, Sun Q, Ding C, Zhu D, Kuang C, Liu X. Light and matter co-confined multi-photon lithography. Nat Commun 2024; 15:2387. [PMID: 38493192 PMCID: PMC10944545 DOI: 10.1038/s41467-024-46743-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/12/2023] [Accepted: 03/08/2024] [Indexed: 03/18/2024] Open
Abstract
Mask-free multi-photon lithography enables the fabrication of arbitrary nanostructures low cost and more accessible than conventional lithography. A major challenge for multi-photon lithography is to achieve ultra-high precision and desirable lateral resolution due to the inevitable optical diffraction barrier and proximity effect. Here, we show a strategy, light and matter co-confined multi-photon lithography, to overcome the issues via combining photo-inhibition and chemical quenchers. We deeply explore the quenching mechanism and photoinhibition mechanism for light and matter co-confined multiphoton lithography. Besides, mathematical modeling helps us better understand that the synergy of quencher and photo-inhibition can gain a narrowest distribution of free radicals. By using light and matter co-confined multiphoton lithography, we gain a 30 nm critical dimension and 100 nm lateral resolution, which further decrease the gap with conventional lithography.
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Affiliation(s)
- Lingling Guan
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, 311121, Hangzhou, China
| | - Chun Cao
- State Key Laboratory of Extreme Photonics and Instrumentation, College of Optical Science and Engineering, Zhejiang University, 310027, Hangzhou, China.
- School of Mechanical Engineering, Hangzhou Dianzi University, 310018, Hangzhou, China.
| | - Xi Liu
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, 311121, Hangzhou, China
| | - Qiulan Liu
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, 311121, Hangzhou, China
| | - Yiwei Qiu
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, 311121, Hangzhou, China
| | - Xiaobing Wang
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, 311121, Hangzhou, China
| | - Zhenyao Yang
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, 311121, Hangzhou, China
| | - Huiying Lai
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, 311121, Hangzhou, China
| | - Qiuyuan Sun
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, 311121, Hangzhou, China
| | - Chenliang Ding
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, 311121, Hangzhou, China
| | - Dazhao Zhu
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, 311121, Hangzhou, China
| | - Cuifang Kuang
- State Key Laboratory of Extreme Photonics and Instrumentation, College of Optical Science and Engineering, Zhejiang University, 310027, Hangzhou, China.
- ZJU-Hangzhou Global Scientific and Technological Innovation Center, 311200, Hangzhou, China.
| | - Xu Liu
- State Key Laboratory of Extreme Photonics and Instrumentation, College of Optical Science and Engineering, Zhejiang University, 310027, Hangzhou, China.
- ZJU-Hangzhou Global Scientific and Technological Innovation Center, 311200, Hangzhou, China.
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6
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Pingali R, Kim H, Saha SK. A Computational Evaluation of Minimum Feature Size in Projection Two-Photon Lithography for Rapid Sub-100 nm Additive Manufacturing. MICROMACHINES 2024; 15:158. [PMID: 38276857 PMCID: PMC10820352 DOI: 10.3390/mi15010158] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/15/2023] [Revised: 01/17/2024] [Accepted: 01/19/2024] [Indexed: 01/27/2024]
Abstract
Two-photon lithography (TPL) is a laser-based additive manufacturing technique that enables the printing of arbitrarily complex cm-scale polymeric 3D structures with sub-micron features. Although various approaches have been investigated to enable the printing of fine features in TPL, it is still challenging to achieve rapid sub-100 nm 3D printing. A key limitation is that the physical phenomena that govern the theoretical and practical limits of the minimum feature size are not well known. Here, we investigate these limits in the projection TPL (P-PTL) process, which is a high-throughput variant of TPL, wherein entire 2D layers are printed at once. We quantify the effects of the projected feature size, optical power, exposure time, and photoinitiator concentration on the printed feature size through finite element modeling of photopolymerization. Simulations are performed rapidly over a vast parameter set exceeding 10,000 combinations through a dynamic programming scheme, which is implemented on high-performance computing resources. We demonstrate that there is no physics-based limit to the minimum feature sizes achievable with a precise and well-calibrated P-TPL system, despite the discrete nature of illumination. However, the practically achievable minimum feature size is limited by the increased sensitivity of the degree of polymer conversion to the processing parameters in the sub-100 nm regime. The insights generated here can serve as a roadmap towards fast, precise, and predictable sub-100 nm 3D printing.
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Affiliation(s)
| | | | - Sourabh K. Saha
- G.W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA 30332, USA; (R.P.); (H.K.)
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7
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Song D, Husari A, Kotz-Helmer F, Tomakidi P, Rapp BE, Rühe J. Two-Photon Direct Laser Writing of 3D Scaffolds through C, H-Insertion Crosslinking in a One-Component Material System. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2023:e2306682. [PMID: 38059850 DOI: 10.1002/smll.202306682] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/04/2023] [Revised: 10/18/2023] [Indexed: 12/08/2023]
Abstract
The popularity of two-photon direct laser writing in biological research is remarkable as this technique is capable of 3D fabrication of microstructures with unprecedented control, flexibility and precision. Nevertheless, potential impurities such as residual monomers and photoinitiators remaining unnoticed from the photopolymerization in the structures pose strong challenges for biological applications. Here, the first use of high-precision 3D microstructures fabricated from a one-component material system (without monomers and photoinitiators) as a 3D cell culture platform is demonstrated. The material system consists of prepolymers with built- in crosslinker motieties, requiring only aliphatic C, H units as reaction partners following two-photon excitation. The material is written by direct laser writing using two-photon processes in a solvent-free state, which enables the generation of structures at a rapid scan speed of up to 500 mm s-1 with feature sizes scaling down to few micrometers. The generated structures possess stiffnesses close to those of common tissue and demonstrate excellent biocompatibility and cellular adhesion without any additional modification. The demonstrated approach holds great promise for fabricating high-precision complex 3D cell culture scaffolds that are safe in biological environments.
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Affiliation(s)
- Dan Song
- Cluster of Excellence livMatS @ FIT-Freiburg Center of Interactive Materials and Bioinspired Technologies, University of Freiburg, Georges-Köhler-Allee 105, 79110, Freiburg, Germany
- Laboratory of Chemistry & Physics of Interfaces (CPI), Department of Microsystems Engineering (IMTEK), University of Freiburg, Georges-Köhler-Allee 103, 79110, Freiburg, Germany
| | - Ayman Husari
- Division of Oral Biotechnology, University Medical Center Freiburg, Faculty of Medicine, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Frederik Kotz-Helmer
- Laboratory of Process Technology (NeptunLab), Department of Microsystems Engineering (IMTEK), University of Freiburg, Georges-Köhler-Allee 103, 79110, Freiburg, Germany
| | - Pascal Tomakidi
- Division of Oral Biotechnology, University Medical Center Freiburg, Faculty of Medicine, University of Freiburg, Hugstetter Str. 55, 79106, Freiburg, Germany
| | - Bastian E Rapp
- Cluster of Excellence livMatS @ FIT-Freiburg Center of Interactive Materials and Bioinspired Technologies, University of Freiburg, Georges-Köhler-Allee 105, 79110, Freiburg, Germany
- Laboratory of Process Technology (NeptunLab), Department of Microsystems Engineering (IMTEK), University of Freiburg, Georges-Köhler-Allee 103, 79110, Freiburg, Germany
| | - Jürgen Rühe
- Cluster of Excellence livMatS @ FIT-Freiburg Center of Interactive Materials and Bioinspired Technologies, University of Freiburg, Georges-Köhler-Allee 105, 79110, Freiburg, Germany
- Laboratory of Chemistry & Physics of Interfaces (CPI), Department of Microsystems Engineering (IMTEK), University of Freiburg, Georges-Köhler-Allee 103, 79110, Freiburg, Germany
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8
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Kiani MT, Sam QP, Jung YS, Han HJ, Cha JJ. Wafer-Scale Fabrication of 2D Nanostructures via Thermomechanical Nanomolding. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2023:e2307289. [PMID: 38057127 DOI: 10.1002/smll.202307289] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/22/2023] [Revised: 11/01/2023] [Indexed: 12/08/2023]
Abstract
With shrinking dimensions in integrated circuits, sensors, and functional devices, there is a pressing need to develop nanofabrication techniques with simultaneous control of morphology, microstructure, and material composition over wafer length scales. Current techniques are largely unable to meet all these conditions, suffering from poor control of morphology and defect structure or requiring extensive optimization or post-processing to achieve desired nanostructures. Recently, thermomechanical nanomolding (TMNM) has been shown to yield single-crystalline, high aspect ratio nanowires of metals, alloys, and intermetallics over wafer-scale distances. Here, TMNM is extended for wafer-scale fabrication of 2D nanostructures. Using In, Al, and Cu, nanomold nanoribbons with widths < 50 nm, depths ≈0.5-1 µm and lengths ≈7 mm into Si trenches at conditions compatible is successfully with back end of line processing . Through SEM cross-section imaging and 4D-STEM grain orientation maps, it is shown that the grain size of the bulk feedstock is transferred to the nanomolded structures up to and including single crystal Cu. Based on the retained microstructures of molded 2D Cu, the deformation mechanism during molding for 2D TMNM is discussed.
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Affiliation(s)
- Mehrdad T Kiani
- Department of Materials Science and Engineering, Cornell University, Ithaca, NY, 14853, USA
| | - Quynh P Sam
- Department of Materials Science and Engineering, Cornell University, Ithaca, NY, 14853, USA
| | - Yeon Sik Jung
- Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, Daejeon, 34141, South Korea
| | - Hyeuk Jin Han
- Department of Environment and Energy Engineering, Sungshin Women's University, Seoul, 02844, South Korea
| | - Judy J Cha
- Department of Materials Science and Engineering, Cornell University, Ithaca, NY, 14853, USA
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9
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Kilic NI, Saladino GM, Johansson S, Shen R, McDorman C, Toprak MS, Johansson S. Two-Photon Polymerization Printing with High Metal Nanoparticle Loading. ACS APPLIED MATERIALS & INTERFACES 2023; 15:49794-49804. [PMID: 37816209 PMCID: PMC10614202 DOI: 10.1021/acsami.3c10581] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/19/2023] [Accepted: 09/27/2023] [Indexed: 10/12/2023]
Abstract
Two-photon polymerization (2PP) is an efficient technique to achieve high-resolution, three-dimensional (3D)-printed complex structures. However, it is restricted to photocurable monomer combinations, thus presenting constraints when aiming at attaining functionally active resist formulations and structures. In this context, metal nanoparticle (NP) integration as an additive can enable functionality and pave the way to more dedicated applications. Challenges lay on the maximum NP concentrations that can be incorporated into photocurable resist formulations due to the laser-triggered interactions, which primarily originate from laser scattering and absorption, as well as the limited dispersibility threshold. In this study, we propose an approach to address these two constraints by integrating metallic Rh NPs formed ex situ, purposely designed for this scope. The absence of surface plasmon resonance (SPR) within the visible and near-infrared spectra, coupled with the limited absorption value measured at the laser operating wavelength (780 nm), significantly limits the laser-induced interactions. Moreover, the dispersibility threshold is increased by engineering the NP surface to be compatible with the photocurable resin, permitting us to achieve concentrations of up to 2 wt %, which, to our knowledge, is significantly higher than the previously reported limit (or threshold) for embedded metal NPs. Another distinctive advantage of employing Rh NPs is their role as promising contrast agents for X-ray fluorescence (XRF) bioimaging. We demonstrated the presence of Rh NPs within the whole 2PP-printed structure and emphasized the potential use of NP-loaded 3D-printed nanostructures for medical devices.
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Affiliation(s)
- Nuzhet I. Kilic
- Department
of Materials Science and Engineering, Microsystems Technology, Uppsala University, SE 75103 Uppsala, Sweden
- Department
of Applied Physics, Biomedical and X-ray Physics, KTH Royal Institute of Technology, SE 10691 Stockholm, Sweden
| | - Giovanni M. Saladino
- Department
of Applied Physics, Biomedical and X-ray Physics, KTH Royal Institute of Technology, SE 10691 Stockholm, Sweden
| | - Sofia Johansson
- Department
of Materials Science and Engineering, Biomedical Engineering, Science
for Life Laboratory, Uppsala University, SE 75103 Uppsala, Sweden
| | | | - Cacie McDorman
- Alleima
Advanced Materials, Palm Coast, Florida 32164, United States
| | - Muhammet S. Toprak
- Department
of Applied Physics, Biomedical and X-ray Physics, KTH Royal Institute of Technology, SE 10691 Stockholm, Sweden
| | - Stefan Johansson
- Department
of Materials Science and Engineering, Microsystems Technology, Uppsala University, SE 75103 Uppsala, Sweden
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10
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Li Y, Zhang X, Zhang X, Zhang Y, Hou D. Recent Progress of the Vat Photopolymerization Technique in Tissue Engineering: A Brief Review of Mechanisms, Methods, Materials, and Applications. Polymers (Basel) 2023; 15:3940. [PMID: 37835989 PMCID: PMC10574968 DOI: 10.3390/polym15193940] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/24/2023] [Revised: 09/18/2023] [Accepted: 09/27/2023] [Indexed: 10/15/2023] Open
Abstract
Vat photopolymerization (VP), including stereolithography (SLA), digital light processing (DLP), and volumetric printing, employs UV or visible light to solidify cell-laden photoactive bioresin contained within a vat in a point-by-point, layer-by-layer, or volumetric manner. VP-based bioprinting has garnered substantial attention in both academia and industry due to its unprecedented control over printing resolution and accuracy, as well as its rapid printing speed. It holds tremendous potential for the fabrication of tissue- and organ-like structures in the field of regenerative medicine. This review summarizes the recent progress of VP in the fields of tissue engineering and regenerative medicine. First, it introduces the mechanism of photopolymerization, followed by an explanation of the printing technique and commonly used biomaterials. Furthermore, the application of VP-based bioprinting in tissue engineering was discussed. Finally, the challenges facing VP-based bioprinting are discussed, and the future trends in VP-based bioprinting are projected.
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Affiliation(s)
- Ying Li
- College of Chemistry and Materials Engineering, Beijing Technology and Business University, Beijing 100048, China
| | - Xueqin Zhang
- College of Chemistry and Materials Engineering, Beijing Technology and Business University, Beijing 100048, China
| | - Xin Zhang
- College of Chemistry and Materials Engineering, Beijing Technology and Business University, Beijing 100048, China
| | - Yuxuan Zhang
- FuYang Sineva Materials Technology Co., Ltd., Beijing 100176, China
| | - Dan Hou
- Chinese Academy of Meteorological Sciences, China National Petroleum Corporation, Beijing 102206, China
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11
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Cao C, Shen X, Chen S, He M, Wang H, Ding C, Zhu D, Dong J, Chen H, Huang N, Kuang C, Jin M, Liu X. High-Precision and Rapid Direct Laser Writing Using a Liquid Two-Photon Polymerization Initiator. ACS APPLIED MATERIALS & INTERFACES 2023. [PMID: 37316963 DOI: 10.1021/acsami.3c06601] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/16/2023]
Abstract
Two-photon polymerization based direct laser writing (DLW) is an emerging micronano 3D fabrication technology wherein two-photon initiators (TPIs) are a key component in photoresists. Upon exposure to a femtosecond laser, TPIs can trigger the polymerization reaction, leading to the solidification of photoresists. In other words, TPIs directly determine the rate of polymerization, physicochemical properties of polymers, and even the photolithography feature size. However, they generally exhibit extremely poor solubility in photoresist systems, severely inhibiting their application in DLW. To break through this bottleneck, we propose a strategy to prepare TPIs as liquids via molecular design. The maximum weight fraction of the as-prepared liquid TPI in photoresist significantly increases to 2.0 wt %, which is several times higher than that of commercial 7-diethylamino-3-thenoylcoumarin (DETC). Meanwhile, this liquid TPI also exhibits an excellent absorption cross section (64 GM), allowing it to absorb femtosecond laser efficiently and generate abundant active species to initiate polymerization. Remarkably, the respective minimum feature sizes of line arrays and suspended lines are 47 and 20 nm, which are comparable to that of the-state-of-the-art electron beam lithography. Besides, the liquid TPI can be utilized to fabricate various high-quality 3D microstructures and manufacture large-area 2D devices at a considerable writing speed (1.045 m s-1). Therefore, the liquid TPI would be one of the promising initiators for micronano fabrication technology and pave the way for future development of DLW.
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Affiliation(s)
- Chun Cao
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, Hangzhou 311121, P. R. China
| | - Xiaoming Shen
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, Hangzhou 311121, P. R. China
| | - Shixiong Chen
- Department of Polymer Materials, School of Materials Science and Engineering, Tongji University, 4800 Caoan Road, Shanghai 201804, P. R. China
| | - Minfei He
- State Key Laboratory of Extreme Photonics and Instrumentation, College of Optical Science and Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Hongqing Wang
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, Hangzhou 311121, P. R. China
| | - Chenliang Ding
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, Hangzhou 311121, P. R. China
| | - Dazhao Zhu
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, Hangzhou 311121, P. R. China
| | - Jianjie Dong
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, Hangzhou 311121, P. R. China
| | - Hongzheng Chen
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, Hangzhou 311121, P. R. China
- State Key Laboratory of Silicon and Advanced Semiconductor Materials, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Ning Huang
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, Hangzhou 311121, P. R. China
- State Key Laboratory of Silicon and Advanced Semiconductor Materials, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Cuifang Kuang
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, Hangzhou 311121, P. R. China
- State Key Laboratory of Extreme Photonics and Instrumentation, College of Optical Science and Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Ming Jin
- Department of Polymer Materials, School of Materials Science and Engineering, Tongji University, 4800 Caoan Road, Shanghai 201804, P. R. China
| | - Xu Liu
- Research Center for Intelligent Chips and Devices, Zhejiang Lab, Hangzhou 311121, P. R. China
- State Key Laboratory of Extreme Photonics and Instrumentation, College of Optical Science and Engineering, Zhejiang University, Hangzhou 310027, P. R. China
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12
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Al-Nimry SS, Daghmash RM. Three Dimensional Printing and Its Applications Focusing on Microneedles for Drug Delivery. Pharmaceutics 2023; 15:1597. [PMID: 37376046 DOI: 10.3390/pharmaceutics15061597] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/12/2023] [Revised: 05/08/2023] [Accepted: 05/16/2023] [Indexed: 06/29/2023] Open
Abstract
Microneedles (MNs) are considered to be a novel smart injection system that causes significantly low skin invasion upon puncturing, due to the micron-sized dimensions that pierce into the skin painlessly. This allows transdermal delivery of numerous therapeutic molecules, such as insulin and vaccines. The fabrication of MNs is carried out through conventional old methods such as molding, as well as through newer and more sophisticated technologies, such as three-dimensional (3D) printing, which is considered to be a superior, more accurate, and more time- and production-efficient method than conventional methods. Three-dimensional printing is becoming an innovative method that is used in education through building intricate models, as well as being employed in the synthesis of fabrics, medical devices, medical implants, and orthoses/prostheses. Moreover, it has revolutionary applications in the pharmaceutical, cosmeceutical, and medical fields. Having the capacity to design patient-tailored devices according to their dimensions, along with specified dosage forms, has allowed 3D printing to stand out in the medical field. The different techniques of 3D printing allow for the production of many types of needles with different materials, such as hollow MNs and solid MNs. This review covers the benefits and drawbacks of 3D printing, methods used in 3D printing, types of 3D-printed MNs, characterization of 3D-printed MNs, general applications of 3D printing, and transdermal delivery using 3D-printed MNs.
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Affiliation(s)
- Suhair S Al-Nimry
- Department of Pharmaceutical Technology, Faculty of Pharmacy, Jordan University of Science and Technology, P.O. Box 3030, Irbid 22110, Jordan
| | - Rawand M Daghmash
- Department of Pharmaceutical Technology, Faculty of Pharmacy, Jordan University of Science and Technology, P.O. Box 3030, Irbid 22110, Jordan
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13
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Jodeiri K, Foerster A, Trindade GF, Im J, Carballares D, Fernández-Lafuente R, Pita M, De Lacey AL, Parmenter CD, Tuck C. Additively Manufactured 3D Micro-bioelectrodes for Enhanced Bioelectrocatalytic Operation. ACS APPLIED MATERIALS & INTERFACES 2023; 15:14914-14924. [PMID: 36897174 PMCID: PMC10037242 DOI: 10.1021/acsami.2c20262] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/10/2022] [Accepted: 03/02/2023] [Indexed: 06/18/2023]
Abstract
The drive toward miniaturization of enzyme-based bioelectronics established a need for three-dimensional (3D) microstructured electrodes, which are difficult to implement using conventional manufacturing processes. Additive manufacturing coupled with electroless metal plating enables the production of 3D conductive microarchitectures with high surface area for potential applications in such devices. However, interfacial delamination between the metal layer and the polymer structure is a major reliability concern, which leads to device performance degradation and eventually device failure. This work demonstrates a method to produce a highly conductive and robust metal layer on a 3D printed polymer microstructure with strong adhesion by introducing an interfacial adhesion layer. Prior to 3D printing, multifunctional acrylate monomers with alkoxysilane (-Si-(OCH3)3) were synthesized via the thiol-Michael addition reaction between pentaerythritol tetraacrylate (PETA) and 3-mercaptopropyltrimethoxysilane (MPTMS) with a 1:1 stoichiometric ratio. Alkoxysilane functionality remains intact during photopolymerization in a projection micro-stereolithography (PμSLA) system and is utilized for the sol-gel reaction with MPTMS during postfunctionalization of the 3D printed microstructure to build an interfacial adhesion layer. This leads to the implementation of abundant thiol functional groups on the surface of the 3D printed microstructure, which can act as a strong binding site for gold during electroless plating to improve interfacial adhesion. The 3D conductive microelectrode prepared by this technique exhibited excellent conductivity of 2.2 × 107 S/m (53% of bulk gold) with strong adhesion between a gold layer and a polymer structure even after harsh sonication and an adhesion tape test. As a proof-of-concept, we examined the 3D gold diamond lattice microelectrode modified with glucose oxidase as a bioanode for a single enzymatic biofuel cell. The lattice-structured enzymatic electrode with high catalytic surface area was able to generate a current density of 2.5 μA/cm2 at 0.35 V, which is an about 10 times increase in current output compared to a cube-shaped microelectrode.
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Affiliation(s)
- Keyvan Jodeiri
- Centre
for Additive Manufacturing, Faculty of Engineering, University of
Nottingham, University Park, Nottingham NG7 2RD, United Kingdom
| | - Aleksandra Foerster
- Centre
for Additive Manufacturing, Faculty of Engineering, University of
Nottingham, University Park, Nottingham NG7 2RD, United Kingdom
| | - Gustavo F. Trindade
- Centre
for Additive Manufacturing, Faculty of Engineering, University of
Nottingham, University Park, Nottingham NG7 2RD, United Kingdom
- National
Physical Laboratory, Hampton Road, Teddington TW11 0LW, United Kingdom
| | - Jisun Im
- Centre
for Additive Manufacturing, Faculty of Engineering, University of
Nottingham, University Park, Nottingham NG7 2RD, United Kingdom
| | - Diego Carballares
- Instituto
de Catálisis y Petroleoquímica, CSIC, C/Marie Curie 2, 28049 Cantoblanco, Madrid, Spain
| | - Roberto Fernández-Lafuente
- Instituto
de Catálisis y Petroleoquímica, CSIC, C/Marie Curie 2, 28049 Cantoblanco, Madrid, Spain
- Center
of Excellence in Bionanoscience Research, Member of the External Scientific
Advisory Board, King Abdulaziz University, 21589 Jeddah, Saudi Arabia
| | - Marcos Pita
- Instituto
de Catálisis y Petroleoquímica, CSIC, C/Marie Curie 2, 28049 Cantoblanco, Madrid, Spain
| | - Antonio L. De Lacey
- Instituto
de Catálisis y Petroleoquímica, CSIC, C/Marie Curie 2, 28049 Cantoblanco, Madrid, Spain
| | - Christopher D Parmenter
- Nanoscale
and Microscale Research Centre, University of Nottingham, University Park, Nottingham NG7 2RD, United Kingdom
| | - Christopher Tuck
- Centre
for Additive Manufacturing, Faculty of Engineering, University of
Nottingham, University Park, Nottingham NG7 2RD, United Kingdom
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14
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Su Y, Dai Y, Zeng Y, Wei C, Chen Y, Ge F, Zheng P, Zhou D, Dral PO, Wang C. Interpretable Machine Learning of Two-Photon Absorption. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2023; 10:e2204902. [PMID: 36658720 PMCID: PMC10015897 DOI: 10.1002/advs.202204902] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/26/2022] [Revised: 12/19/2022] [Indexed: 06/17/2023]
Abstract
Molecules with strong two-photon absorption (TPA) are important in many advanced applications such as upconverted laser and photodynamic therapy, but their design is hampered by the high cost of experimental screening and accurate quantum chemical (QC) calculations. Here a systematic study is performed by collecting an experimental TPA database with ≈900 molecules, analyzing with interpretable machine learning (ML) the key molecular features explaining TPA magnitudes, and building a fast ML model for predictions. The ML model has prediction errors of similar magnitude compared to experimental and affordable QC methods errors and has the potential for high-throughput screening as additionally validated with the new experimental measurements. ML feature analysis is generally consistent with common beliefs which is quantified and rectified. The most important feature is conjugation length followed by features reflecting the effects of donor and acceptor substitution and coplanarity.
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Affiliation(s)
- Yuming Su
- State Key Laboratory of Physical Chemistry of Solid SurfacesDepartment of ChemistryCollege of Chemistry and Chemical Engineering, iChemInnovation Laboratory for Sciences and Technologies of Energy Materials of Fujian Province (IKKEM)Xiamen University361005XiamenP. R. China
| | - Yiheng Dai
- State Key Laboratory of Physical Chemistry of Solid SurfacesDepartment of ChemistryCollege of Chemistry and Chemical Engineering, iChemInnovation Laboratory for Sciences and Technologies of Energy Materials of Fujian Province (IKKEM)Xiamen University361005XiamenP. R. China
| | - Yifan Zeng
- State Key Laboratory of Physical Chemistry of Solid SurfacesDepartment of ChemistryCollege of Chemistry and Chemical Engineering, iChemInnovation Laboratory for Sciences and Technologies of Energy Materials of Fujian Province (IKKEM)Xiamen University361005XiamenP. R. China
| | - Caiyun Wei
- State Key Laboratory of Physical Chemistry of Solid SurfacesDepartment of ChemistryCollege of Chemistry and Chemical Engineering, iChemInnovation Laboratory for Sciences and Technologies of Energy Materials of Fujian Province (IKKEM)Xiamen University361005XiamenP. R. China
| | - Yangtao Chen
- State Key Laboratory of Physical Chemistry of Solid SurfacesDepartment of ChemistryCollege of Chemistry and Chemical Engineering, iChemInnovation Laboratory for Sciences and Technologies of Energy Materials of Fujian Province (IKKEM)Xiamen University361005XiamenP. R. China
| | - Fuchun Ge
- Department of ChemistryCollege of Chemistry and Chemical EngineeringiChemXiamen UniversityFujian Provincial Key Laboratory of Theoretical and Computational ChemistryXiamen University361005XiamenP. R. China
| | - Peikun Zheng
- Department of ChemistryCollege of Chemistry and Chemical EngineeringiChemXiamen UniversityFujian Provincial Key Laboratory of Theoretical and Computational ChemistryXiamen University361005XiamenP. R. China
| | - Da Zhou
- School of Mathematical Sciences and Fujian Provincial Key Laboratory of Mathematical Modeling and High‐Performance Scientific ComputationXiamen UniversityXiamen361005P. R. China
| | - Pavlo O. Dral
- Department of ChemistryCollege of Chemistry and Chemical EngineeringiChemXiamen UniversityFujian Provincial Key Laboratory of Theoretical and Computational ChemistryXiamen University361005XiamenP. R. China
| | - Cheng Wang
- State Key Laboratory of Physical Chemistry of Solid SurfacesDepartment of ChemistryCollege of Chemistry and Chemical Engineering, iChemInnovation Laboratory for Sciences and Technologies of Energy Materials of Fujian Province (IKKEM)Xiamen University361005XiamenP. R. China
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15
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Yang X, Niu YF, Wei MX, Zhang JN, Liu KL, Du X, Gu ZZ. Generating Microstructures with Highly Variable Mechanical Performance using Two-Photon Lithography and Thiol-ene Photopolymerization. CHINESE JOURNAL OF POLYMER SCIENCE 2022. [DOI: 10.1007/s10118-022-2802-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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16
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Golvari P, Alkameh K, Kuebler SM. Si-H Surface Groups Inhibit Methacrylic Polymerization: Thermal Hydrosilylation of Allyl Methacrylate with Silicon Nanoparticles. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2022; 38:8366-8373. [PMID: 35686698 DOI: 10.1021/acs.langmuir.2c00891] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
Hydrogen-terminated silicon nanoparticles (H-SiNPs) inhibit anerobic thermal autopolymerization of methacrylates. When heated to 100 °C under an inert atmosphere, allyl methacrylate (AMA) was stable for at least 95 h in the presence of 1.2 wt % H-SiNPs, exhibiting less than 0.15% conversion, whereas the neat monomer solidified within 24 h (over 10% conversion after 34 h). A mechanism is proposed that is based on H-transfer from SiNPs to the thermally activated methacrylic dimer biradical, quenching autopolymerization. An analysis of SiNPs isolated after heating in AMA reveals the grafting of ester groups. Thermal hydrosilylation offers a facile way to attach an allyl group to the surface of SiNPs.
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17
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Selective Separation of Fluorite from Scheelite Using N-Decanoylsarcosine Sodium as a Novel Collector. MINERALS 2022. [DOI: 10.3390/min12070855] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/05/2023]
Abstract
Fluorite and scheelite, which are strategic calcium-bearing minerals, have similar active sites (Ca2+); as a result, the efficient separation of the two minerals is still one of the world’s most difficult problems in the field of flotation. In this work, N-decanoylsarcosine sodium (SDAA), a non-toxic and low-cost amino acid surfactant, was applied in the flotation separation of fluorite from scheelite for the first time. In the test, single mineral, binary mixed minerals, and actual ore experiments showed that the pre-removal of fluorite from scheelite by reverse flotation can be achieved. The results of adsorption capacity detections, zeta potential tests, and FTIR analysis showed that the negatively charged SDAA prefers to adsorb onto the positively charged fluorite surface due to the electrostatic interaction. The results of crystal chemistry and DFT calculations showed that SDAA has a stronger chemical interaction and more electron transfer numbers to the Ca atom on the fluorite surface and forms a Ca-SDAA complex. Therefore, the significant difference in the adsorption behavior of SDAA on the surfaces of two minerals provided a new insight into the separation efficiency of amino acids and possesses a great potential for industrial application in scheelite flotation.
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18
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Detamornrat U, McAlister E, Hutton ARJ, Larrañeta E, Donnelly RF. The Role of 3D Printing Technology in Microengineering of Microneedles. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2022; 18:e2106392. [PMID: 35362226 DOI: 10.1002/smll.202106392] [Citation(s) in RCA: 47] [Impact Index Per Article: 23.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/20/2021] [Revised: 03/13/2022] [Indexed: 06/14/2023]
Abstract
Microneedles (MNs) are minimally invasive devices, which have gained extensive interest over the past decades in various fields including drug delivery, disease diagnosis, monitoring, and cosmetics. MN geometry and shape are key parameters that dictate performance and therapeutic efficacy, however, traditional fabrication methods, such as molding, may not be able to offer rapid design modifications. In this regard, the fabrication of MNs using 3D printing technology enables the rapid creation of complex MN prototypes with high accuracy and offers customizable MN devices with a desired shape and dimension. Moreover, 3D printing shows great potential in producing advanced transdermal drug delivery systems and medical devices by integrating MNs with a variety of technologies. This review aims to demonstrate the advantages of exploiting 3D printing technology as a new tool to microengineer MNs. Various 3D printing methods are introduced, and representative MNs manufactured by such approaches are highlighted in detail. The development of advanced MN devices is also included. Finally, clinical translation and future perspectives for the development of MNs using 3D printing are discussed.
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Affiliation(s)
- Usanee Detamornrat
- School of Pharmacy, Queen's University Belfast, Medical Biology Centre, 97 Lisburn Road, Belfast, BT9 7BL, UK
| | - Emma McAlister
- School of Pharmacy, Queen's University Belfast, Medical Biology Centre, 97 Lisburn Road, Belfast, BT9 7BL, UK
| | - Aaron R J Hutton
- School of Pharmacy, Queen's University Belfast, Medical Biology Centre, 97 Lisburn Road, Belfast, BT9 7BL, UK
| | - Eneko Larrañeta
- School of Pharmacy, Queen's University Belfast, Medical Biology Centre, 97 Lisburn Road, Belfast, BT9 7BL, UK
| | - Ryan F Donnelly
- School of Pharmacy, Queen's University Belfast, Medical Biology Centre, 97 Lisburn Road, Belfast, BT9 7BL, UK
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19
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Zhiganshina ER, Arsenyev MV, Chubich DA, Kolymagin DA, Pisarenko AV, Burkatovsky DS, Baranov EV, Vitukhnovsky AG, Lobanov AN, Matital RP, Aleynik DY, Chesnokov SA. Tetramethacrylic benzylidene cyclopentanone dye for one- and two-photon photopolymerization. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2021.110917] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/04/2022]
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20
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3D Laser Nanoprinting of Optically Functionalized Structures with Effective-Refractive-Index Tailorable TiO 2 Nanoparticle-Doped Photoresin. NANOMATERIALS 2021; 12:nano12010055. [PMID: 35010005 PMCID: PMC8746567 DOI: 10.3390/nano12010055] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/12/2021] [Revised: 12/20/2021] [Accepted: 12/21/2021] [Indexed: 12/16/2022]
Abstract
The advanced direct laser printing of functional devices with tunable effective index is a key research topic in numerous emerging fields, especially in micro-/nano-optics, nanophotonics, and electronics. Photosensitized nanocomposites, consisting of high-index materials (e.g., titanium dioxide, TiO2) embedded in polymer matrix, are emerging as attractive platforms for advanced additive manufacturing. Unfortunately, in the currently applied techniques, the preparation of optically functionalized structures based on these photosensitized nanocomposites is still hampered by many issues like hydrolysis reaction, high-temperature calcinations, and, especially, the complexity of experimental procedures. In this study, we demonstrate a feasible strategy for fabricating micro-/nanostructures with a flexibly manipulated effective refractive index by incorporating TiO2 nanoparticles in the matrix of acrylate resin, i.e., TiO2-based photosensitized nanocomposites. It was found that the effective refractive index of nanocomposite can be easily tuned by altering the concentration of titanium dioxide nanoparticles in the monomer matrix. For TiO2 nanoparticle concentrations up to 30 wt%, the refractive index can be increased over 11.3% (i.e., altering from 1.50 of pure monomer to 1.67 at 532 nm). Based on such a photosensitized nanocomposite, the grating structures defined by femtosecond laser nanoprinting can offer vivid colors, ranging from crimson to magenta, as observed in the dark-field images. The minimum printing width and printing resolution are estimated at around 70 nm and 225 nm, indicating that the proposed strategy may pave the way for the production of versatile, scalable, and functionalized opto-devices with controllable refractive indices.
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21
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Feng W, Liu K, Zang J, Xu J, Peng H, Ding L, Liu T, Fang Y. Resonance-Enhanced Two-Photon Absorption and Optical Power Limiting Properties of Three-Dimensional Perylene Bisimide Derivatives. J Phys Chem B 2021; 125:11540-11547. [PMID: 34636571 DOI: 10.1021/acs.jpcb.1c07296] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
Abstract
Push-pull organic structures characterized by an intramolecular charge transfer (ICT) process and π-electron delocalization are potentially interesting luminescent materials. A series of three-dimensional o-carborane-containing perylene bisimide derivatives (PBIs) were synthesized, and their optical properties were systematically investigated to illustrate the stereo effect, especially on the two-photon absorption (2PA) and optical power limiting (OPL) properties. Open-aperture Z-scan curves showed that all four PBIs displayed strong and broad two-photon absorptivities based on the resonance-enhanced phenomenon. The maximum degenerate two-photon absorption cross section (δ2PA) increased with the number of PBI substituents. The derivative CB-PBI possessed a δ2PA value of ∼2400 GM at 650 nm, a significant enhancement in comparison with that of the parent PBI (∼719 GM), ascribed to the present stereo effect. When the aromatic-donating units changed from naphthyl and pyrenyl to PBI, the generated multidimensional intramolecular charge transfer (ICT) from the aromatic units to the o-carborane cage contributed to the 2PA processes. All of the fluorophores exhibited excellent optical power limiting (OPL) performances as well as a minimum limiting threshold of ∼4.98 mJ/cm2 for CB-PBI. These significant results not only allow us to get deep insight into the nature of the fundamental stereo effect and nonlinear optical (NLO) response involved but also guide us toward the design of new multifunctional luminescent materials.
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Affiliation(s)
- Wan Feng
- Key Laboratory of Applied Surface and Colloid Chemistry of Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi'an 710119, P. R. China
| | - Ke Liu
- Key Laboratory of Applied Surface and Colloid Chemistry of Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi'an 710119, P. R. China
| | - Jianyang Zang
- Key Laboratory of Applied Surface and Colloid Chemistry of Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi'an 710119, P. R. China
| | - Jiale Xu
- Key Laboratory of Applied Surface and Colloid Chemistry of Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi'an 710119, P. R. China
| | - Haonan Peng
- Key Laboratory of Applied Surface and Colloid Chemistry of Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi'an 710119, P. R. China
| | - Liping Ding
- Key Laboratory of Applied Surface and Colloid Chemistry of Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi'an 710119, P. R. China
| | - Taihong Liu
- Key Laboratory of Applied Surface and Colloid Chemistry of Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi'an 710119, P. R. China
| | - Yu Fang
- Key Laboratory of Applied Surface and Colloid Chemistry of Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi'an 710119, P. R. China
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22
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Issa A, Izquierdo I, Merheb M, Ge D, Broussier A, Ghabri N, Marguet S, Couteau C, Bachelot R, Jradi S. One Strategy for Nanoparticle Assembly onto 1D, 2D, and 3D Polymer Micro and Nanostructures. ACS APPLIED MATERIALS & INTERFACES 2021; 13:41846-41856. [PMID: 34459202 DOI: 10.1021/acsami.1c03905] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/13/2023]
Abstract
The integration of nanoparticles (NPs) into photonic devices and plasmonic sensors requires selective patterning of these NPs with fine control of their size, shape, and spatial positioning. In this article, we report on a general strategy to pattern different types of NPs. This strategy involves the functionalization of photopolymers before their patterning by two-photon laser writing to fabricate micro- and nanostructures that selectively attract colloidal NPs with suitable ligands, allowing their precise immobilization and organization even within complex 3D structures. Monolayers of NPs without aggregations are obtained and the surface density of NPs on the polymer surface can be controlled by changing either the time of immersion in the colloidal solution or the type of amine molecule chemically grafted on the polymer surface. Different types of NPs (gold, silver, polystyrene, iron oxide, colloidal quantum dots, and nanodiamonds) of different sizes are introduced showing a potential toward nanophotonic applications. To validate the great potential of our method, we successfully demonstrate the integration of quantum dots within a gold nanocube with high spatial resolution and nanometer precision. The promise of this hybrid nanosource of light (plasmonic/polymer/QDs) as optical nanoswitch is illustrated through photoluminescence measurements under polarized exciting light.
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Affiliation(s)
- Ali Issa
- Light, nanomaterials & nanotechnologies Laboratory (L2n), Université de Technologie de Troyes (UTT) & CNRS ERL7004, 12 rue Marie Curie, 10004 Troyes Cedex, France
- Doctoral School of Sciences and Technology, Rafic Hariri Campus, Lebanese University, Hadath 1003, Lebanon
| | - Irene Izquierdo
- Light, nanomaterials & nanotechnologies Laboratory (L2n), Université de Technologie de Troyes (UTT) & CNRS ERL7004, 12 rue Marie Curie, 10004 Troyes Cedex, France
| | - Melissa Merheb
- Light, nanomaterials & nanotechnologies Laboratory (L2n), Université de Technologie de Troyes (UTT) & CNRS ERL7004, 12 rue Marie Curie, 10004 Troyes Cedex, France
- Doctoral School of Sciences and Technology, Rafic Hariri Campus, Lebanese University, Hadath 1003, Lebanon
| | - Dandan Ge
- Light, nanomaterials & nanotechnologies Laboratory (L2n), Université de Technologie de Troyes (UTT) & CNRS ERL7004, 12 rue Marie Curie, 10004 Troyes Cedex, France
| | - Aurélie Broussier
- Light, nanomaterials & nanotechnologies Laboratory (L2n), Université de Technologie de Troyes (UTT) & CNRS ERL7004, 12 rue Marie Curie, 10004 Troyes Cedex, France
| | - Nawres Ghabri
- Light, nanomaterials & nanotechnologies Laboratory (L2n), Université de Technologie de Troyes (UTT) & CNRS ERL7004, 12 rue Marie Curie, 10004 Troyes Cedex, France
| | - Sylvie Marguet
- Université Paris-Saclay, CEA, CNRS, NIMBE, CEA Saclay, 91191 Gif-sur-Yvette, France
| | - Christophe Couteau
- Light, nanomaterials & nanotechnologies Laboratory (L2n), Université de Technologie de Troyes (UTT) & CNRS ERL7004, 12 rue Marie Curie, 10004 Troyes Cedex, France
| | - Renaud Bachelot
- Light, nanomaterials & nanotechnologies Laboratory (L2n), Université de Technologie de Troyes (UTT) & CNRS ERL7004, 12 rue Marie Curie, 10004 Troyes Cedex, France
- Key Lab of Advanced Display and System Application, Ministry of Education, School of Mechatronic Engineering and Automation, Shanghai University, Shanghai 200072, PR China
| | - Safi Jradi
- Light, nanomaterials & nanotechnologies Laboratory (L2n), Université de Technologie de Troyes (UTT) & CNRS ERL7004, 12 rue Marie Curie, 10004 Troyes Cedex, France
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Le HT, Haque RI, Ouyang Z, Lee SW, Fried SI, Zhao D, Qiu M, Han A. MEMS inductor fabrication and emerging applications in power electronics and neurotechnologies. MICROSYSTEMS & NANOENGINEERING 2021; 7:59. [PMID: 34567771 PMCID: PMC8433479 DOI: 10.1038/s41378-021-00275-w] [Citation(s) in RCA: 12] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/23/2020] [Revised: 05/04/2021] [Accepted: 05/10/2021] [Indexed: 05/08/2023]
Abstract
MEMS inductors are used in a wide range of applications in micro- and nanotechnology, including RF MEMS, sensors, power electronics, and Bio-MEMS. Fabrication technologies set the boundary conditions for inductor design and their electrical and mechanical performance. This review provides a comprehensive overview of state-of-the-art MEMS technologies for inductor fabrication, presents recent advances in 3D additive fabrication technologies, and discusses the challenges and opportunities of MEMS inductors for two emerging applications, namely, integrated power electronics and neurotechnologies. Among the four top-down MEMS fabrication approaches, 3D surface micromachining and through-substrate-via (TSV) fabrication technology have been intensively studied to fabricate 3D inductors such as solenoid and toroid in-substrate TSV inductors. While 3D inductors are preferred for their high-quality factor, high power density, and low parasitic capacitance, in-substrate TSV inductors offer an additional unique advantage for 3D system integration and efficient thermal dissipation. These features make in-substrate TSV inductors promising to achieve the ultimate goal of monolithically integrated power converters. From another perspective, 3D bottom-up additive techniques such as ice lithography have great potential for fabricating inductors with geometries and specifications that are very challenging to achieve with established MEMS technologies. Finally, we discuss inspiring and emerging research opportunities for MEMS inductors.
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Affiliation(s)
- Hoa Thanh Le
- The Rowland Institute at Harvard, Harvard University, Cambridge, MA USA
| | - Rubaiyet I. Haque
- Department of Mechanical Engineering, Technical University of Denmark, Lyngby, Denmark
| | - Ziwei Ouyang
- Department of Electrical Engineering, Technical University of Denmark, Lyngby, Denmark
| | - Seung Woo Lee
- Department of Neurosurgery, Massachusetts General Hospital, Harvard Medical School, Boston, MA USA
| | - Shelley I. Fried
- Department of Neurosurgery, Massachusetts General Hospital, Harvard Medical School, Boston, MA USA
- Boston VA Healthcare System, Boston, MA USA
| | - Ding Zhao
- Key Laboratory of 3D Micro/Nano Fabrication and Characterization of Zhejiang Province, School of Engineering, Westlake University, Hangzhou, China
- Institute of Advanced Technology, Westlake Institute for Advanced Study, Hangzhou, China
| | - Min Qiu
- Key Laboratory of 3D Micro/Nano Fabrication and Characterization of Zhejiang Province, School of Engineering, Westlake University, Hangzhou, China
- Institute of Advanced Technology, Westlake Institute for Advanced Study, Hangzhou, China
| | - Anpan Han
- Department of Mechanical Engineering, Technical University of Denmark, Lyngby, Denmark
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24
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Additive Manufacturing of Gold Nanostructures Using Nonlinear Photoreduction under Controlled Ionic Diffusion. Int J Mol Sci 2021; 22:ijms22147465. [PMID: 34299086 PMCID: PMC8306009 DOI: 10.3390/ijms22147465] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/11/2021] [Revised: 07/02/2021] [Accepted: 07/06/2021] [Indexed: 11/29/2022] Open
Abstract
Multiphoton photoreduction of photosensitive metallic precursors via direct laser writing (DLW) is a promising technique for the synthesis of metallic structures onto solid substrates at the sub-micron scale. DLW triggered by a two photon absorption process is done using a femtosecond NIR laser (λ = 780 nm), tetrachloroauric acid (HAuCl4) as a gold precursor, and isinglass as a natural hydrogel matrix. The presence of a polymeric, transparent matrix avoids unwanted diffusive processes acting as a network for the metallic nanoparticles. After the writing process, a bath in deionized water removes the gold precursor ions and eliminates the polymer matrix. Different aspects underlying the growth of the gold nanostructures (AuNSs) are here investigated to achieve full control on the size and density of the AuNSs. Writing parameters (laser power, exposure time, and scanning speed) are optimized to control the patterns and the AuNSs size. The influence of a second bath containing Au3+ to further control the size and density of the AuNSs is also investigated, observing that these AuNSs are composed of individual gold nanoparticles (AuNPs) that grow individually. A fine-tuning of these parameters leads to an important improvement of the created structures’ quality, with a fine control on size and density of AuNSs.
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Golvari P, Kuebler SM. Fabrication of Functional Microdevices in SU-8 by Multi-Photon Lithography. MICROMACHINES 2021; 12:472. [PMID: 33919437 PMCID: PMC8143355 DOI: 10.3390/mi12050472] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/30/2021] [Revised: 04/16/2021] [Accepted: 04/17/2021] [Indexed: 12/19/2022]
Abstract
This review surveys advances in the fabrication of functional microdevices by multi-photon lithography (MPL) using the SU-8 material system. Microdevices created by MPL in SU-8 have been key to progress in the fields of micro-fluidics, micro-electromechanical systems (MEMS), micro-robotics, and photonics. The review discusses components, properties, and processing of SU-8 within the context of MPL. Emphasis is focused on advances within the last five years, but the discussion also includes relevant developments outside this period in MPL and the processing of SU-8. Novel methods for improving resolution of MPL using SU-8 and discussed, along with methods for functionalizing structures after fabrication.
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Affiliation(s)
- Pooria Golvari
- Chemistry Department, University of Central Florida, Orlando, FL 32816, USA;
| | - Stephen M. Kuebler
- Chemistry Department, University of Central Florida, Orlando, FL 32816, USA;
- CREOL, The College of Optics and Photonics, University of Central Florida, Orlando, FL 32816, USA
- Department of Material Science and Engineering, University of Central Florida, Orlando, FL 32816, USA
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Szakács Z, Glöcklhofer F, Plasser F, Vauthey E. Excited-state symmetry breaking in 9,10-dicyanoanthracene-based quadrupolar molecules: the effect of donor-acceptor branch length. Phys Chem Chem Phys 2021; 23:15150-15158. [PMID: 34259270 PMCID: PMC8294646 DOI: 10.1039/d1cp02376d] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Abstract
Excited-state symmetry breaking is investigated in a series of symmetric 9,10-dicyanoanthracenes linked to electron-donating groups on the 2 and 6 positions via different spacers, allowing for a tuning of the length of the donor–acceptor branches. The excited-state properties of these compounds are compared with their dipolar single-branch analogues. The changes in electronic structure upon their optical excitation are monitored by transient electronic spectroscopy in the visible and near-infrared regions as well as by transient vibrational spectroscopy in the mid-infrared. Our results reveal that, with the shortest branches, electronic excitation remains distributed almost symmetrically over the molecule even in polar environments. Upon increasing the donor–acceptor distance, excitation becomes unevenly distributed and, with the longest one, it fully localises on one branch in polar solvents. The influence of the branch length on the propensity of quadrupolar dyes to undergo excited-state symmetry breaking is rationalised in terms of the balance between interbranch coupling and solvation energy. Excited-state symmetry breaking in quadrupolar molecules depends on the balance between inter-branch coupling and polar solvation energy.![]()
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Affiliation(s)
- Zoltán Szakács
- Department of Physical Chemistry, University of Geneva, 30 Quai Ernest Ansermet, Geneva, Switzerland.
| | - Florian Glöcklhofer
- Department of Chemistry and Centre for Processable Electronics, Imperial College London, Molecular Sciences Research Hub, 80 Wood Lane, London, W12 0BZ, UK
| | - Felix Plasser
- Department of Chemistry, Loughborough University, Loughborough, LE11 3TU, UK
| | - Eric Vauthey
- Department of Physical Chemistry, University of Geneva, 30 Quai Ernest Ansermet, Geneva, Switzerland.
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Yang Q, Zhong W, Xu L, Li H, Yan Q, She Y, Yang G. Recent progress of 3D-printed microneedles for transdermal drug delivery. Int J Pharm 2021; 593:120106. [DOI: 10.1016/j.ijpharm.2020.120106] [Citation(s) in RCA: 15] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/29/2020] [Revised: 11/16/2020] [Accepted: 11/17/2020] [Indexed: 12/19/2022]
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