High-Performance Ag-Modified Bi0.5Sb1.5Te3 Films for the Flexible Thermoelectric Generator

Enhancing Thermoelectric and Cooling Performance of Bi0.5Sb1.5Te3 through Ferroelectric Polarization in Flexible Ag/PZT/PVDF/Bi0.5Sb1.5Te3 Film

Bi2Te3-based thin films are gaining recognition for their remarkable room temperature thermoelectric performance. Beyond the conventional "process-composition-performance" paradigm, it is highly desirable to explore new methods to enhance their performance further. Here, we designed a sandwich-structured Ag/PZT/PVDF/Bi0.5Sb1.5Te3(BST) thin film device and effectively regulated the performance of the BST film by controlling the polarization state of the PZT/PVDF layers. Results indicate that polarization induces interlayer charge redistribution and charge transfer between PZT/PVDF and BST, thereby achieving the continuous modulation of the electrical transport characteristics of BST films. Finally, following polarization at a saturation voltage of 3 kV, the power factor of the BST film increased by 13% compared to the unpolarized condition, reaching 20.8 μW cm-1 K-2. Furthermore, a device with 7 pairs of P-N legs was fabricated, achieving a cooling temperature difference of 11.0 K and a net cooling temperature difference of 2.4 K at a current of 10 mA after the saturation polarization of the PZT/PVDF layer. This work reveals the critical effect of introducing ferroelectric layer polarization to achieve excellent thermoelectric performance of the BST film.

Ultrahigh Power Factor of Sputtered Nanocrystalline N-Type Bi2Te3 Thin Film via Vacancy Defect Modulation and Ti Additives

Magnetron-sputtered thermoelectric thin films have the potential for reproducibility and scalability. However, lattice mismatch during sputtering can lead to increased defects in the epitaxial layer, which poses a significant challenge to improving their thermoelectric performance. In this work, nanocrystalline n-type Bi2Te3 thin films with an average grain size of ≈110 nm are prepared using high-temperature sputtering and post-annealing. Herein, it is demonstrated that high-temperature treatment exacerbates Te evaporation, creating Te vacancies and electron-like effects. Annealing improves crystallinity, increases grain size, and reduces defects, which significantly increases carrier mobility. Furthermore, the pre-deposited Ti additives are ionized at high temperatures and partially diffused into Bi2Te3, resulting in a Ti doping effect that increases the carrier concentration. Overall, the 1 µm thick n-type Bi2Te3 thin film exhibits a room temperature resistivity as low as 3.56 × 10-6 Ω∙m. Notably, a 5 µm thick Bi2Te3 thin film achieves a record power factor of 6.66 mW mK-2 at room temperature, which is the highest value reported to date for n-type Bi2Te3 thin films using magnetron sputtering. This work demonstrates the potential for large-scale of high-quality Bi2Te3-based thin films and devices for room-temperature TE applications.

A Strategy for Fabricating Ultra-Flexible Thermoelectric Films Using Ag2Se-Based Ink

Flexible thermoelectric materials have drawn significant attention from researchers due to their potential applications in wearable electronics and the Internet of Things. Despite many reports on these materials, it remains a significant challenge to develop cost-effective methods for large-scale, patterned fabrication of materials that exhibit both excellent thermoelectric performance and remarkable flexibility. In this study, we have developed an Ag2Se-based ink with excellent printability that can be used to fabricate flexible thermoelectric films by screen printing and low-temperature sintering. The printed films exhibit a Seebeck coefficient of -161 μV/K and a power factor of 3250.9 μW/m·K2 at 400 K. Moreover, the films demonstrate remarkable flexibility, showing minimal changes in resistance after being bent 5000 times at a radius of 5 mm. Overall, this research offers a new opportunity for the large-scale patterned production of flexible thermoelectric films.

3D-printed Bi2Te3-based Thermoelectric Generators for Energy Harvesting and Temperature Response

Thermoelectric generators (TEGs) are environmentally friendly energy harvesting technologies that hold great promise in the field of self-powered electronics and sensing. However, the current development of thermoelectric (TE) devices has largely lagged behind the development of thermoelectric materials, especially in the preparation of thermoelectric components with customizable shapes and excellent properties, which largely limits their practical applications. These issues can be effectively addressed by using 3D printing technology. Here, we print multiple p-type thermoelectric legs (pins) consecutively with this simple technique, and the printed TEGs have excellent thermal potential (288 μV K-1 at room temperature) and excellent temperature response properties, which exhibited an output voltage of 127.94 mV at a temperature difference (ΔT) of 40 K. The 3D-printed thermoelectric generator enables the collection of thermal energy. In addition, the device has excellent temperature sensing characteristics, and this temperature signal to electrical signal conversion is very rapid, which enables temperature sensing alarms in a wide temperature domain. Combining these features, an energy harvesting and electrical alarm concept for home-scale applications is proposed, which is expected to provide a diverse research idea for the application of next-generation thermoelectric devices.

High-Power-Density and Excellent-Flexibility Thermoelectric Generator Based on All-SWCNTs/PVP Composites

Flexible polymer/single-wall carbon nanotube (SWCNT) composites are a vital component for wearable/portable electronics, but the development of their n-type counterpart is laggard. Furthermore, little attention is paid to the interaction between SWCNT and polymers, especially the unconjugated polymers, as well as the conversion mechanism of conduction characteristics. Here, the n-type flexible SWCNTs/Polyvinyl Pyrrolidone (PVP) films are successfully fabricated, where the oxygen atoms in PVP interacted with SWCNT via hydrogen bonds, which can lower the energy barrier of electron tunneling, providing the pathway for the electron transfer. Furthermore, with the increasing synthesis temperature, the hydrogen bonds strengthened and the thermal activation energy further improved, both of which enhanced the electron-donating ability of PVP, resulting in a high-power-factor value of 260 µW m-1 K-2. Based on the optimized SWCNTs/PVP films, a thermoelectric module is assembled, which achieved a power density of 400 µW cm-2 at a temperature difference of 56 K, coupled with excellent flexibility, showing a less than 1% variation of resistance after 5000 bending cycles. It shows the highest output-performance and the best flexibility among the reported SWCNT-based thermoelectric modules. This work provides significant insights into the interaction mechanism and performance optimization of hybrid thermoelectric composites, based on SWCNTs/unconjugated polymers.

Direct Melt-Calendaring of Highly Textured (Bi,Sb)2Te3 Thick Films: Superior Thermoelectric and Mechanical Performance via Strain Engineering

The evolutions of chip thermal management and micro energy harvesting put forward urgent need for micro thermoelectric devices. Nevertheless, low-performance thermoelectric thick films as well as the complicated precision cutting process for hundred-micron thermoelectric legs still remain the bottleneck hindering the advancement of micro thermoelectric devices. In this work, an innovative direct melt-calendaring manufacturing technology is first proposed with specially designed and assembled equipment, that enables direct, rapid, and cost-effective continuous manufacturing of Bi2Te3-based films with thickness of hundred microns. Based on the strain engineering with external glass coating confinement and controlled calendaring deformation degree, enhanced thermoelectric performance has been achieved for (Bi,Sb)2Te3 thick films with highly textured nanocrystals, which can promote carrier mobility over 182.6 cm2 V-1 s-1 and bring out a record-high zT value of 0.96 and 1.16 for n-type and p-type (Bi,Sb)2Te3 thick films, respectively. The nanoscale interfaces also further improve the mechanical strength with excellent elastic modules (over 42.0 GPa) and hardness (over 1.7 GPa), even superior to the commercial zone-melting ingots and comparable to the hot-extrusion (Bi,Sb)2Te3 alloys. This new fabrication strategy is versatile to a wide range of inorganic thermoelectric thick films, which lays a solid foundation for the development of micro thermoelectric devices.

High-Performance W-Doped Bi0.5Sb1.5Te3 Flexible Thermoelectric Films and Generators

Bi-Sb-Te-based thermoelectric materials have the best room-temperature thermoelectric properties, but their inherent brittleness and rigidity limit their application in the wearable field. In this study, W-doped p-type Bi0.5Sb1.5Te3 (W-BST) thin films were prepared using magnetron sputtering on polyimide substrates to create thermoelectric generators (TEGs). Bending tests showed that the thin film has excellent flexibility and mechanical durability, meeting the flexible requirements of wearable devices. W doping can significantly increase the carrier concentration, Seebeck coefficient, and electrical conductivity of BST thin films. At 300 K, the power factor of the W-BST film is 2.25 times higher than that of the undoped film, reaching 13.75 μW cm-1 K-2. First-principles calculations showed that W doping introduces significant impurity peaks in the bandgap, in which W d electrons remarkably hybridize with the Sb and Te p electrons, leading to an improved electrical conductivity of BST films. Furthermore, W doping significantly reduces the work function of BST films, thereby improving the carrier mobility. A TEG module fabricated from four layers of W-BST thin films achieved a maximum output power density of 6.91 mW cm-2 at a temperature difference of 60 K. Application tests showed that the flexible TEG module could power a portable clock using the temperature difference between body temperature and room temperature. At a medium temperature of 439 K, the assembled TEG module can provide a stable output voltage of 1.51 V to power a LED. This study demonstrates the feasibility of combining inorganic thermoelectric materials with flexible substrates to create high-performance flexible TEGs.

High-performance flexible p-type Ce-filled Fe3CoSb12 skutterudite thin film for medium-to-high-temperature applications

P-type Fe3CoSb12-based skutterudite thin films are successfully fabricated, exhibiting high thermoelectric performance, stability, and flexibility at medium-to-high temperatures, based on preparing custom target materials and employing advanced pulsed laser deposition techniques to address the bonding challenge between the thin films and high-temperature flexible polyimide substrates. Through the optimization of fabrication processing and nominal doping concentration of Ce, the thin films show a power factor of >100 μW m-1 K-2 and a ZT close to 0.6 at 653 K. After >2000 bending cycle tests at a radius of 4 mm, only a 6 % change in resistivity can be observed. Additionally, the assembled p-type Fe3CoSb12-based flexible device exhibits a power density of 135.7 µW cm-2 under a temperature difference of 100 K with the hot side at 623 K. This work fills a gap in the realization of flexible thermoelectric devices in the medium-to-high-temperature range and holds significant practical application value.

Flexible Ag2Se Thermoelectric Films Enable the Multifunctional Thermal Perception in Electronic Skins

Skin is critical for shaping our interactions with the environment. The electronic skin (E-skin) has emerged as a promising interface for medical devices to replicate the functions of damaged skin. However, exploration of thermal perception, which is crucial for physiological sensing, has been limited. In this work, a multifunctional E-skin based on flexible thermoelectric Ag2Se films is proposed, which utilizes the Seebeck effect to replicate the sensory functions of natural skin. The E-skin can enable capabilities including temperature perception, tactile perception, contactless perception, and material recognition by analyzing the thermal conduction behaviors of various materials. To further validate the capabilities of constructed E-skins, a wearable device with multiple sensory channels was fabricated and tested for gesture recognition. This work highlights the potential for using flexible thermoelectric materials in advanced biomedical applications including health monitoring and smart prosthetics.

n-Type PVP/SWCNT Composite Films with Improved Stability for Thermoelectric Power Generation

Single-walled carbon nanotubes (SWCNTs) are one of the promising thermoelectric materials in applications of powering wearable electronics. However, the electrical performance of n-type SWCNTs quickly decreases in air, showing a low stability, and low-cost and effective solutions to improving its stability are also lacking, all of which limit practical applications. In this study, we studied the stability of PVP/SWCNT composite films, where oxygen and moisture from air should be responsible for the decreased stability due to oxidation and hydration. In this case, we found that coating with a 0.20 g mL-1 PVP/0.002 g mL-1 PVDF layer on the surface of PVP/SWCNTs can prevent the penetration of oxygen and moisture from air, improving film stability, where there is almost no reduction in thermoelectric performance after they are exposed to air for 60 days. Based on the stable n-type PVP/SWCNT films, a thermoelectric generator was fabricated, where poly(dimethylsiloxane) (PDMS) was used to coat the surface of the thermoelectric leg to further improve its stability. This generator showed high output performance, which achieved an open-circuit voltage of 10.6 mV and a power density of 312.2 μW cm-2 at a temperature difference of 50 K. Particularly, it exhibited high stability, where the output performance kept almost unchanged after exposure to high-humidity air for 30 days. This coating technology is also applicable to other air-sensitive materials and promotes the development and application of thermoelectric materials and devices.

Significant Enhancement of Thermoelectric Performance in Bi0.5 Sb1.5 Te3 Thin Film via Ferroelectric Polarization Engineering

The Bi0.5 Sb1.5 Te3 (BST) thin film shows great promise in harvesting low-grade heat energy due to its excellent thermoelectric performance at room temperature. In order to further enhance its thermoelectric performance, specifically the power factor and output power, new approaches are highly desirable beyond the common "composition-structure-performance" paradigm. This study introduces ferroelectric polarization engineering as a novel strategy to achieve these goals. A Pb(Zr0.52 Ti0.48 )O3 /Bi0.5 Sb1.5 Te3 (PZT/BST) hybrid film is fabricated via magnetron sputtering. Density functional theory calculations demonstrate PZT polarization's influence on charge redistribution and interlayer charge transfer at the PZT/BST interface, facilitating adjustable carrier transport behavior and power factor of the BST film. As a result, a 26.7% enhancement of the power factor, from unpolarized 12.0 to 15.2 µW cm-1 K-2 , is reached by 2 kV out-of-plane downward polarization of PZT. Furthermore, a five-leg generator constructed using this PZT/BST hybrid film exhibits a maximum output power density of 13.06 W m-2 at ΔT = 39 K, which is 20.8% higher than that of the unpolarized one (10.81 W m-2 ). The research presents a new approach to enhance thermoelectric thin films' power factor and output performance by introducing ferroelectric polarization engineering.

High Thermoelectric Power Factors in Plastic/Ductile Bulk SnSe2 -Based Crystals

The recently discovered plastic/ductile inorganic thermoelectric (TE) materials open a new avenue for the fabrication of high-efficiently flexible TE devices, which can utilize the small temperature difference between human body and environment to generate electricity. However, the maximum power factor (PF) of current plastic/ductile TE materials is usually around or less than 10 µW cm-1 K-2 , much lower than the classic brittle TE materials. In this work, a record-high PF of 18.0 µW cm-1 K-2 at 375 K in plastic/ductile bulk SnSe2 -based crystals is reported, superior to all the plastic inorganic TE materials and flexible organic TE materials reported before. The origin of such high PF is from the modulation of material's stacking forms and polymorph crystal structures via simultaneously doping Cl/Br at Se-site and intercalating Cu inside the van der Waals gap, leading to the significantly enhanced carrier concentrations and mobilities. An in-plane fully flexible TE device made of the plastic/ductile SnSe2 -based crystals is successfully developed to show a record-high normalized maximum power density to 0.18 W m-1 under a temperature difference of 30 K. This work indicates that the plastic/ductile material can realize high TE power factor to achieve large output electric power density in flexible TE technology.

Flexible power generators by Ag2Se thin films with record-high thermoelectric performance

Exploring new near-room-temperature thermoelectric materials is significant for replacing current high-cost Bi2Te3. This study highlights the potential of Ag2Se for wearable thermoelectric electronics, addressing the trade-off between performance and flexibility. A record-high ZT of 1.27 at 363 K is achieved in Ag2Se-based thin films with 3.2 at.% Te doping on Se sites, realized by a new concept of doping-induced orientation engineering. We reveal that Te-doping enhances film uniformity and (00l)-orientation and in turn carrier mobility by reducing the (00l) formation energy, confirmed by solid computational and experimental evidence. The doping simultaneously widens the bandgap, resulting in improved Seebeck coefficients and high power factors, and introduces TeSe point defects to effectively reduce the lattice thermal conductivity. A protective organic-polymer-based composite layer enhances film flexibility, and a rationally designed flexible thermoelectric device achieves an output power density of 1.5 mW cm-2 for wearable power generation under a 20 K temperature difference.

Staggered-layer-boosted flexible Bi2Te3 films with high thermoelectric performance

Room-temperature bismuth telluride (Bi2Te3) thermoelectrics are promising candidates for low-grade heat harvesting. However, the brittleness and inflexibility of Bi2Te3 are far reaching and bring about lifelong drawbacks. Here we demonstrate good pliability over 1,000 bending cycles and high power factors of 4.2 (p type) and 4.6 (n type) mW m-1 K-2 in Bi2Te3-based films that were exfoliated from corresponding single crystals. This unprecedented bendability was ascribed to the in situ observed staggered-layer structure that was spontaneously formed during the fabrication to promote stress propagation whilst maintaining good electrical conductivity. Unexpectedly, the donor-like staggered layer rarely affected the carrier transport of the films, thus maintaining its superior thermoelectric performance. Our flexible generator showed a high normalized power density of 321 W m-2 with a temperature difference of 60 K. These high performances in supple thermoelectric films not only offer useful paradigms for wearable electronics, but also provide key insights into structure-property manipulation in inorganic semiconductors.

Direct Current Treatment Tuning Crystallinity Leading to High-Performance p-Type Sb2Te3 Flexible Thin Films

With the development of wearable electronics, inorganic flexible thin films (f-TFs) with high thermoelectric performance have attracted increasing research interest. To further enhance the thermoelectric performance of p-type inorganic Sb2Te3-based f-TFs, we employed direct current treatment to tune the crystallinity by rationally tuning the direct current treatment time. Correspondingly, a high electrical conductivity of >845 S cm-1 and a moderate Seebeck coefficient of >110 μV K-1 within the entire measurement temperature range have been simultaneously achieved. Consequently, a high power factor of 12.84 μW cm-1 K-2 at 423 K has been realized in the as-prepared p-type Sb2Te3 f-TF treated by a direct current of 5 A for 4 min. A flexible thermoelectric device has been further assembled to demonstrate the power-generating capacity. This study indicates that the direct current treatment is an effective method to improve the thermoelectric performance of Sb2Te3 f-TFs.

Exploring Material Properties and Device Output Performance of a Miniaturized Flexible Thermoelectric Generator Using Scalable Synthesis of Bi2Se3 Nanoflakes

Environmental heat-to-electric energy conversion presents a promising solution for powering sensors in wearable and portable devices. However, the availability of near-room temperature thermoelectric (TE) materials is highly limited, posing a significant challenge in this field. Bi₂Se₃, as a room-temperature TE material, has attracted much attention. Here, we demonstrate a large-scale synthesis of Bi₂Se₃ nanoflakes used for the microflexible TE generator. A high-performance micro-TE generator module, utilizing a flexible printed circuit, has been designed and fabricated through the process of screen printing. The TE generator configuration comprises five pairs of PN TE legs. The p-type TE leg utilizes commercially available Sb₂Te₃ powder, while the n-type TE leg employs Bi₂Se₃ nanoflakes synthesized in this study. For comparative purposes, we also incorporate commercially available Bi₂Se₃ powder as an alternative n-type TE leg. The optimal performance of the single-layer microflexible TE generator, employing Bi₂Se₃ nanoflakes as the active material, is achieved when operating at a temperature differential of 109.5 K, the open-circuit voltage (V_OC) is 0.11 V, the short circuit current (I_SC) is 0.34 mA, and the maximum output power (P_MAX) is 9.5 μW, much higher than the generator consisting of commercial Bi₂Se₃ powder, which is expected to provide an energy supply for flexible electronic devices.

High-Conductivity Chalcogenide Glasses in Ag-Ga2Te3-SnTe Systems and Their Suitability as Thermoelectric Materials

A novel high-conductivity Ag_x[(Ga₂Te₃)₃₄(SnTe)₆₆]_100-x tellurium-based glassy system was fabricated via melt spinning with the glass formation area in the range of x = 0-15 mol %. A bulk Ag₁₀[(Ga₂Te₃)₃₄(SnTe)₆₆]₉₀ glass (A10) was obtained via spark plasma sintering at 450 K using a 5 min dwell time and 400 MPa pressure. The fabricated A10 glass exhibited higher room-temperature conductivity (σ_300 K = 46 S m^-1), larger glass transition temperature (T_g = 482 K), and ultralower thermal conductivity (∼0.19 W m^-1 K^-1) compared to those of previously reported Cu-Ge-Te, Cu-As-Te, Cu-Ge-As-Te, and Cu-As-Se-Te glassy systems with the approximate doping concentrations of 5-20%, demonstrating that this distinctive Ag-Ga₂Te₃-SnTe system is interesting materials for thermoelectric applications. The high-conductivity Ag-Ga₂Te₃-SnTe glassy system will extend investigations into similar glassy semiconductors and also can be used for preparing glass ceramics with potential applications in other fields.

Highly Electrical Conductive PEDOT:PSS/SWCNT Flexible Thermoelectric Films Fabricated by a High-Velocity Non-solvent Turbulent Secondary Doping Approach

Materials based on poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) can be potentially employed as flexible thermoelectric generators (TEGs) to capture waste heat and generate electrical energy. Among various methods, secondary doping is an effective way to modulate its thermoelectric (TE) performance. Different from conventional measures such as dropping, soaking, and steam fumigation, strong shear is integrated with the doping process and termed high-velocity non-solvent turbulent secondary doping (HNTD). We systematically investigate the transformation of PEDOT:PSS during this procedure and the formation mechanism of its highly conductive pathway. It is illustrated that PEDOT:PSS experiences PSS swelling, the phase separation of PEDOT from PSS, the removal of isolated PSS, and the evolution of PEDOT to a linear conformation. These evolutions contribute to the substantial elevation of electrical conductivity (σ). Furthermore, by employing continuous single-walled carbon nanotube (SWCNT) networks as structural units, highly conductive flexible PEDOT:PSS/SWCNT TE thin films could be prepared without sacrificing the Seebeck coefficient (S). Additionally, the effect of HNTD and direct addition method on TE properties of composite films is also compared. Finally, the PEDOT:PSS composite film with 40 wt % SWCNTs by the HNTD method exhibits the maximized power factor (PF) of 501.31 ± 19.23 μW m^-1 K^-2 with σ of 4717.8 ± 41.51 S cm^-1 and S of 32.6 ± 0.13 μV K^-1 at room temperature. It is worth mentioning that the σ value 4717.8 ± 41.51 S cm^-1 is the highest among the composites based on commercial carbon fillers and organic semiconductors. Finally, a 6-leg TEGs prototype is assembled and illustrates an output power of 4.416 μW under a temperature difference (ΔT) of 58 K. It is thought that such a strategy may provide some guidelines for manufacturing PEDOT:PSS-based functional materials.

Flexible thermoelectrics based on ductile semiconductors

Flexible thermoelectrics provide a different solution for developing portable and sustainable flexible power supplies. The discovery of silver sulfide-based ductile semiconductors has driven a shift in the potential for flexible thermoelectrics, but the lack of good p-type ductile thermoelectric materials has restricted the reality of fabricating conventional cross-plane π-shaped flexible devices. We report a series of high-performance p-type ductile thermoelectric materials based on the composition-performance phase diagram in AgCu(Se,S,Te) pseudoternary solid solutions, with high figure-of-merit values (0.45 at 300 kelvin and 0.68 at 340 kelvin) compared with other flexible thermoelectric materials. We further demonstrate thin and flexible π-shaped devices with a maximum normalized power density that reaches 30 μW cm^-2 K^-2. This output is promising for the use of flexible thermoelectrics in wearable electronics.

Mechanically Flexible Thermoelectric Hybrid Thin Films by Introduction of PEDOT:PSS in Nanoporous Ca3Co4O9

Nanoporous Ca₃Co₄O₉ exhibits high thermoelectric properties and low thermal conductivity and can be made mechanically flexible by nanostructural design. To improve the mechanical flexibility with retained thermoelectric properties near room temperature, however, it is desirable to incorporate an organic filler in this nanoporous inorganic matrix material. Here, double-layer nanoporous Ca₃Co₄O₉/PEDOT:PSS thin films were synthesized by spin-coating PEDOT:PSS into the nanopores. The obtained hybrid films exhibit high Seebeck coefficient (∼+130 μV/K) and thermoelectric power factor (0.75 μW cm^-1 K^-2) at room temperature with no deterioration in electrical properties after cyclic bending tests (98% preservation of electrical conductivity after 1000 cycles bending to a bending radius of 3 mm). Compared with the nanoporous Ca₃Co₄O₉ thin film, the mechanical flexibility of the hybrid film can be effectively improved after hybrid with PEDOT:PSS with only a slight decrease of the thermoelectric properties.

Recent Advances in Materials for Wearable Thermoelectric Generators and Biosensing Devices

Recently, self-powered health monitoring systems using a wearable thermoelectric generator (WTEG) have been rapidly developed since no battery is needed for continuous signal monitoring, and there is no need to worry about battery leakage. However, the existing materials and devices have limitations in rigid form factors and small-scale manufacturing. Moreover, the conventional bulky WTEG is not compatible with soft and deformable tissues, including human skins or internal organs. These limitations restrict the WTEG from stabilizing the thermoelectric gradient that is necessary to harvest the maximum body heat and generate valuable electrical energy. This paper summarizes recent advances in soft, flexible materials and device designs to overcome the existing challenges. Specifically, we discuss various organic and inorganic thermoelectric materials with their properties for manufacturing flexible devices. In addition, this review discusses energy budgets required for effective integration of WTEGs with wearable biomedical systems, which is the main contribution of this article compared to previous articles. Lastly, the key challenges of the existing WTEGs are discussed, followed by describing future perspectives for self-powered health monitoring systems.

Influence of Thermoelectric Properties and Parasitic Effects on the Electrical Power of Thermoelectric Micro-Generators

Heat recovery systems based on thermoelectric micro-generators (µ-TEGs) can play a significant role in the development of wireless, energetically autonomous electronics. However, to date, the power density recovered for low temperature differences using µ-TEGs is limited to a few micro-watts or less, which is still insufficient to power a wide-range of wireless devices. To develop more efficient µ-TEGs, material, device and system requirements must be considered simultaneously. In this study, an innovative design of an in-plane µ-TEG integrating bismuth telluride forming sinusoidal-shaped trenches is reported. Using 3D numerical modelling, the influence of boundary conditions, parasitic effects (electrical and thermal contact resistances), and transport properties of thermoelectric materials on the output power of these µ-TEGs are investigated in detail for a small temperature difference of 5 K between the hot and cold sources. Compared to wavy-shaped trenches, this novel shape enables enhancing the output power. The results show that either the thermal conductivity or the Seebeck coefficient of the active n- and p-type semiconductors is the key parameter that should be minimized or maximized, depending on the magnitude of the parasitic effects.

Novel Thermal Diffusion Temperature Engineering Leading to High Thermoelectric Performance in Bi2 Te3 -Based Flexible Thin-Films

Flexible Bi₂ Te₃ -based thermoelectric devices can function as power generators for powering wearable electronics or chip-sensors for internet-of-things. However, the unsatisfied performance of n-type Bi₂ Te₃ flexible thin films significantly limits their wide application. In this study, a novel thermal diffusion method is employed to fabricate n-type Te-embedded Bi₂ Te₃ flexible thin films on flexible polyimide substrates, where Te embeddings can be achieved by tuning the thermal diffusion temperature and correspondingly result in an energy filtering effect at the Bi₂ Te₃ /Te interfaces. The energy filtering effect can lead to a high Seebeck coefficient ≈160 µV K^-1 as well as high carrier mobility of ≈200 cm² V^-1 s^-1 at room-temperature. Consequently, an ultrahigh room-temperature power factor of 14.65 µW cm^-1 K^-2 can be observed in the Te-embedded Bi₂ Te₃ flexible thin films prepared at the diffusion temperature of 623 K. A thermoelectric sensor is also assembled through integrating the n-type Bi₂ Te₃ flexible thin films with p-type Sb₂ Te₃ counterparts, which can fast reflect finger-touch status and demonstrate the applicability of as-prepared Te-embedded Bi₂ Te₃ flexible thin films. This study indicates that the thermal diffusion method is an effective way to fabricate high-performance and applicable flexible Te-embedded Bi₂ Te₃ -based thin films.

Microstructurally Tailored Thin β-Ag2 Se Films toward Commercial Flexible Thermoelectrics

Aiming to overcome both the structural and commercial limitations of flexible thermoelectric power generators, an efficient room-temperature aqueous selenization reaction that can be completed in air within less than 1 min, to directly fabricate thin β-Ag₂ Se films consisting of perfectly crystalline and large columnar grains with both in-plane randomness and out-of-plane [201] preferred orientation, is designed. A high power factor (PF) of 2590 ± 414 µW m^-1 K^-2 and a figure-of-merit (zT) of 1.2 ± 0.42 are obtained from a sample with a thickness of ≈1 µm. The maximum output power density of the best 4-leg thermoelectric generator sample reach 27.6 ± 1.95 and 124 ± 8.78 W m^-2 at room temperature with 30 and 60 K temperature differences, respectively, which may be useful in future flexible thermoelectric devices.

Whole Fabric-Assisted Thermoelectric Devices for Wearable Electronics

Flexible thermoelectric generators (f-TEGs) have demonstrated great potential in wearable self-powered health monitoring devices. However, the existing wearable f-TEGs are neither flexible enough to bend and stretch while maintaining the device's integrity with a good TE performance nor directly compatible with clothes materials. Here, ultraflexible fabric-based thermoelectric generators (uf-TEGs) are proposed with conductive cloth electrodes and elastic fabric substrate. The patterned elastic fabric substrate fits the rigid cuboids well, together with serpentine structured cloth electrodes, rendering uf-TEG with excellent integrity and flexibility, thereby achieving a highly functional TE performance when strain reaches 30% or on arbitrarily shaped heat sources. The uf-TEGs show a large peak power of 64.10 μW for a temperature difference of 33.24 K with a high voltage output of 111.49 mV, which is superior compared to previously reported fabric-based TEG devices, and it is still functional after the water immersion test. Besides the energy harvesting function, with both the temperature sensing ability and the touch perception, this uf-TEG is demonstrated as the electrical skin when mounted on a robot. Moreover, due to the wind-sensitive performance and self-power ability, the uf-TEGs are assembled on cloth as wearable health and motion monitoring devices.

Energy Solutions for Wearable Sensors: A Review

Wearable sensors have gained popularity over the years since they offer constant and real-time physiological information about the human body. Wearable sensors have been applied in a variety of ways in clinical settings to monitor health conditions. These technologies require energy sources to carry out their projected functionalities. In this paper, we review the main energy sources used to power wearable sensors. These energy sources include batteries, solar cells, biofuel cells, supercapacitors, thermoelectric generators, piezoelectric and triboelectric generators, and radio frequency (RF) energy harvesters. Additionally, we discuss wireless power transfer and some hybrids of the above technologies. The advantages and drawbacks of each technology are considered along with the system components and attributes that make these devices function effectively. The objective of this review is to inform researchers about the latest developments in this field and present future research opportunities.

Properties of PEDOT nanowire/Te nanowire nanocomposites and fabrication of a flexible thermoelectric generator

Light-weight, mechanically flexible, transparent thermoelectric devices are promising as portable, and easy-to-integrate energy sources. Poly(3,4-ethylenedioxythiophene) nanowires (PEDOT NWs) possessing high electrical conductivity were synthesized by a facile self-assembled micellar soft-template method. And then, Te nanowires (Te NWs) with high Seebeck coefficient were easily synthesized by the solution process and then added as an inorganic filler to form the PEDOT NW/Te NW nanocomposite films via a simple and convenient vacuum filtration method. The thermoelectric (TE) properties of the nanocomposites were characterized in this research. A maximum power factor of 58.03 μW m-1 K-2 is obtained from the film containing 90 wt% Te NWs at room temperature, which is dozens of times that of the pure PEDOT NW film. This work uses the as-prepared PEDOT NWs/Te NW (90 wt%) nanocomposite film to fabricate a flexible thermoelectric generator and an output voltage of 2.8 mV was generated at a temperature difference of 13.5 K between the environment and human body.

Advanced Thermoelectric Design: From Materials and Structures to Devices

The long-standing popularity of thermoelectric materials has contributed to the creation of various thermoelectric devices and stimulated the development of strategies to improve their thermoelectric performance. In this review, we aim to comprehensively summarize the state-of-the-art strategies for the realization of high-performance thermoelectric materials and devices by establishing the links between synthesis, structural characteristics, properties, underlying chemistry and physics, including structural design (point defects, dislocations, interfaces, inclusions, and pores), multidimensional design (quantum dots/wires, nanoparticles, nanowires, nano- or microbelts, few-layered nanosheets, nano- or microplates, thin films, single crystals, and polycrystalline bulks), and advanced device design (thermoelectric modules, miniature generators and coolers, and flexible thermoelectric generators). The outline of each strategy starts with a concise presentation of their fundamentals and carefully selected examples. In the end, we point out the controversies, challenges, and outlooks toward the future development of thermoelectric materials and devices. Overall, this review will serve to help materials scientists, chemists, and physicists, particularly students and young researchers, in selecting suitable strategies for the improvement of thermoelectrics and potentially other relevant energy conversion technologies.