Dynamic Covalent Polymers via Inverse Vulcanization of Elemental Sulfur for Healable Infrared Optical Materials

High-Performance Yet Sustainable Triboelectric Nanogenerator Based on Sulfur-Rich Polymer Composite with MXene Segregated Structure

State-of-the-art triboelectric nanogenerators (TENGs) typically employ fluoropolymers, highly negative chargeable materials in triboelectric series. However, many researchers nowadays are concerned about environmental pollution caused by poly-and per-fluoroalkyl substances (PFAS) due to their critical immunotoxicity as fluoropolymers are likely to release PFAS into the ecosystem during their life cycle. Herein, a sulfur-rich polymer (SRP)/MXene composite, offering high-performance yet sustainable TENG is developed. Value-addition of sulfur into SRP-based TENG has huge advantages since sulfur is abundant waste from petroleum refining and possesses the highest electron affinity (-200 kJ mol-1) among polymerizable atoms. MXene segregated structure is introduced into SRP to achieve homogeneous distribution without electrical percolation by utilizing below 0.5 wt% of MXene, resulting in a significantly enhanced dielectric constant without a drastic increase of dielectric loss. Due to homogeneous MXene distribution, SRP/MXene composite-based TENG demonstrates 2.9 times and 19.5 times enhances peak voltage and peak current compared to previous SRP-based TENGs. Additionally, it exhibits reusability without critical reduction of modulus and TENG performance due to dynamically exchangeable disulfide bonds. Finally, after the corona discharging and scaling-up process to a 4-inch wafer size, SRP/MXene composite-based TENG exhibits an 8.4 times improvement in peak power density, reaching 3.80 W m-2 compared to previous SRP-based TENGs.

The Influence of the Comonomer Ratio and Reaction Temperature on the Mechanical, Thermal, and Morphological Properties of Lignin Oil-Sulfur Composites

Although lignin is a plentiful biomass resource, it continually exists as an underutilized component of biomass material. Elemental sulfur is another abundant yet underutilized commodity produced as a by-product resulting from the refining of fossil fuels. The current study presents a strategy for preparing five durable composites via a simple one-pot synthesis involving the reaction of lignin oil and elemental sulfur. These lignin oil-sulfur composites LOSx@T (where x = wt. % sulfur, ranging from 80 to 90, and T represents the reaction temperature in °C) were prepared via the reaction of elemental sulfur and lignin oil (LO) with elemental sulfur. The resulting composites could be remelted and reshaped several times without the loss of mechanical strength. Mechanical, thermal, and morphological studies showed that LOSx@T possesses properties competitive with some mechanical properties of commercial building materials, exhibiting favorable compressive strengths (22.1-35.9 MPa) and flexural strengths (5.7-6.5 MPa) exceeding the values required for many construction applications of ordinary Portland cement (OPC) and brick formulations. While varying the amount of organic material did not result in a notable difference in mechanical strength, increasing the reaction temperature from 230 to 300 °C resulted in a significant increase in compressive strength. The results reported herein reveal potential applications of both lignin and waste sulfur during the ongoing effort toward developing recyclable and sustainable building materials.

Structural evolution during inverse vulcanization

Inverse vulcanization exploits S8 to synthesize polysulfides. However, evolution of products and its mechanism during inverse vulcanization remains elusive. Herein, inverse vulcanization curves are obtained to describe the inverse vulcanization process in terms of three stages: induction, curing and over-cure. The typical curves exhibit a moduli increment before declining or plateauing, reflecting the process of polysulfide network formation and loosing depending on monomers. For aromatic alkenes, in the over-cure, the crosslinked polysulfide evolves significantly into a sparse network with accelerated relaxation, due to the degradation of alkenyl moieties into thiocarbonyls. The inverse vulcanization product of olefins degrades slowly with fluctuated relaxation time and modulus because of the generation of thiophene moieties, while the inverse vulcanization curve of dicyclopentadiene has a plateau following curing stage. Confirmed by calculations, the mechanisms reveal the alkenyl groups react spontaneously into thiocarbonyls or thiophenes via similar sulfur-substituted alkenyl intermediates but with different energy barriers.

Modification of Polysulfide Surfaces with Low-Power Lasers

The modification of polymer surfaces using laser light is important for many applications in the nano-, bio- and chemical sciences. Such capabilities have supported advances in biomedical devices, electronics, information storage, microfluidics, and other applications. In most cases, these modifications require high power lasers that are expensive and require specialized equipment and facilities to minimize risk of hazardous radiation. Additionally, polymer systems that can be easily modified by lasers are often complex and costly to prepare. In this report, these challenges are addressed with the discovery of low-cost sulfur copolymers that can be rapidly modified with lasers emitting low-power infrared and visible light. The featured copolymers are made from elemental sulfur and either cyclopentadiene or dicyclopentadiene. Using a suite of lasers with discreet wavelengths (532, 638 and 786 nm) and powers, a variety of surface modifications could be made on the polymers such as controlled swelling or etching via ablation. The facile synthesis and laser modification of these polymer systems were exploited in applications such as direct laser lithography and erasable information storage.

Recent Progress in Sulfur-Containing High Refractive Index Polymers for Optical Applications

The development in the field of high refractive index materials is a crucial factor for the advancement of optical devices with advanced features such as image sensors, optical data storage, antireflective coatings, light-emitting diodes, and nanoimprinting. Sulfur plays an important role in high refractive index applications owing to its high molar refraction compared to carbon. Sulfur exists in multiple oxidation states and can exhibit various stable functional groups. Over the last few decades, sulfur-containing polymers have attracted much attention owing to their wide array of applications governed by the functional group of sulfur present in the polymer repeat unit. The interplay of refractive index and various other polymer properties contributes to successfully implementing a specific polymer material in optical applications. The focus on developing optoelectronic devices induced an ever-increasing need to integrate different functional materials to achieve the devices' full potential. Several devices that see the potential use of sulfur in high refractive index materials are reviewed in the study. Like sulfur, selenium also exhibits high molar refraction and unique chemical properties, making it an essential field of study. This review covers the research and development in the field of sulfur and selenium in different forms of functionality, focusing on the chemistry of bonding and the optical properties of the polymers containing the heteroatoms mentioned above. The strategy and rationale behind incorporating heteroatoms in a polymer matrix to produce high-refractive-index materials are also described in the present review.

Molecular Structure and Properties of Sulfur-Containing High Refractive Index Polymer Optical Materials

High refractive index polymers (HRIPs) are widely used in lenses, waveguide, antireflective layer and encapsulators, especially the advanced fields of augmented/virtual reality (AR / VR) holographic technology and photoresist for chip manufacturing. In order to meet the needs of different applications, the development of HRIPs focuses not only on the increase in refractive index but also on the balance of other properties. Sulfur-containing high refractive index polymers have received extensive attention from researchers due to their excellent properties. In recent years, not only ultrahigh refractive index sulfur-containing polymers have been continuously developed, but also low dispersion, low birefringence, high transparency, good mechanical properties, and machinability have been studied. The design of HRIPs is generally based on formulas and existing experience. In fact, molecular structure and properties are closely related. Mastering the structure-property relationship helps researchers to develop high refractive index polymer materials with balanced properties. This review briefly introduces the preparation methods of sulfur-containing high refractive index polymers, and summarizes the structure-property relationship between the sulfur-containing molecular structure and optical properties, mechanical properties, thermal properties, etc. Finally, the important role of synergistic effect in the synthesis of HRIPs and the prospect of future research on HRIPs are proposed.

Unraveling the rheology of inverse vulcanized polymers

Multiple relaxation times are used to capture the numerous stress relaxation modes found in bulk polymer melts. Herein, inverse vulcanization is used to synthesize high sulfur content (≥50 wt%) polymers that only need a single relaxation time to describe their stress relaxation. The S-S bonds in these organopolysulfides undergo dissociative bond exchange when exposed to elevated temperatures, making the bond exchange dominate the stress relaxation. Through the introduction of a dimeric norbornadiene crosslinker that improves thermomechanical properties, we show that it is possible for the Maxwell model of viscoelasticity to describe both dissociative covalent adaptable networks and living polymers, which is one of the few experimental realizations of a Maxwellian material. Rheological master curves utilizing time-temperature superposition were constructed using relaxation times as nonarbitrary horizontal shift factors. Despite advances in inverse vulcanization, this is the first complete characterization of the rheological properties of this class of unique polymeric material.

On the Mechanism of the Inverse Vulcanization of Elemental Sulfur: Structural Characterization of Poly(sulfur-random-(1,3-diisopropenylbenzene))

Organosulfur polymers, such as those derived from elemental sulfur, are an important new class of macromolecules that have recently emerged via the inverse vulcanization process. Since the launching of this new field in 2013, the development of new monomers and organopolysulfide materials based on the inverse vulcanization process is now an active area in polymer chemistry. While numerous advances have been made over the last decade concerning this polymerization process, insights into the mechanism of inverse vulcanization and structural characterization of the high-sulfur-content copolymers that are produced remain challenging due to the increasing insolubility of the materials with a higher sulfur content. Furthermore, the high temperatures used in this process can result in side reactions and complex microstructures of the copolymer backbone, complicating detailed characterization. The most widely studied case of inverse vulcanization to date remains the reaction between S₈ and 1,3-diisopropenylbenzene (DIB) to form poly(sulfur-random-1,3-diisopropenylbenzene)(poly(S-r-DIB)). Here, to determine the correct microstructure of poly(S-r-DIB), we performed comprehensive structural characterizations of poly(S-r-DIB) using nuclear magnetic resonance spectroscopy (solid state and solution) and analysis of sulfurated DIB units using designer S-S cleavage polymer degradation approaches, along with complementary de novo synthesis of the sulfurated DIB fragments. These studies reveal that the previously proposed repeating units for poly(S-r-DIB) were incorrect and that the polymerization mechanism of this process is significantly more complex than initially proposed. Density functional theory calculations were also conducted to provide mechanistic insights into the formation of the derived nonintuitive microstructure of poly(S-r-DIB).

Electrochemical Synthesis of Poly(trisulfides)

With increasing interest in high sulfur content polymers, there is a need to develop new methods for their synthesis that feature improved safety and control of structure. In this report, electrochemically initiated ring-opening polymerization of norbornene-based cyclic trisulfide monomers delivered well-defined, linear poly(trisulfides), which were solution processable. Electrochemistry provided a controlled initiation step that obviates the need for hazardous chemical initiators. The high temperatures required for inverse vulcanization are also avoided resulting in an improved safety profile. Density functional theory calculations revealed a reversible "self-correcting" mechanism that ensures trisulfide linkages between monomer units. This control over sulfur rank is a new benchmark for high sulfur content polymers and creates opportunities to better understand the effects of sulfur rank on polymer properties. Thermogravimetric analysis coupled with mass spectrometry revealed the ability to recycle the polymer to the cyclic trisulfide monomer by thermal depolymerization. The featured poly(trisulfide) is an effective gold sorbent, with potential applications in mining and electronic waste recycling. A water-soluble poly(trisulfide) containing a carboxylic acid group was also produced and found to be effective in the binding and recovery of copper from aqueous media.

Sulfur-Polymer Nanoparticles: Preparation and Antibacterial Activity

High sulfur content polymers prepared by inverse vulcanization have many reported potential applications, including as novel antimicrobial materials. High sulfur content polymers usually have limited water-solubility and dispersibility due to their hydrophobic nature, which could limit the development of their applications. Herein, we report the formulation of high sulfur content polymeric nanoparticles by a nanoprecipitation and emulsion-based method. High sulfur content polymeric nanoparticles were found to have an inhibitory effect against important bacterial pathogens, including Gram-positive methicillin-resistant Staphylococcus aureus and Gram-negative Pseudomonas aeruginosa. Salt-stable particles were formulated with the addition of a surfactant, which did not inhibit the antibacterial activity of the polymeric particles. Furthermore, the polymeric nanoparticles were found to inhibit S. aureus biofilm formation and exhibited low cytotoxicity against mammalian liver cells. Interaction of the polymeric particles with cellular thiols could be a potential mechanism of action against bacterial cells, as demonstrated by reaction with cysteine as a model thiol. The findings presented demonstrate methods of preparing aqueous dispersions of high sulfur content polymeric nanoparticles that could have useful biological applications.

Reaction between 1,3,5-Triisopropylbenzene and Elemental Sulfur Extending the Scope of Reagents in Inverse Vulcanization

Inverse vulcanization utilizes an organic compound as reagent for crosslinking elemental sulfur to result in corresponding polymeric material with a high sulfur content. This work, employing 1,3,5-triisopropylbenzene (TIPB) as the reagent, demonstrates the first attempt on extending the scope of crosslinking agents of inverse vulcanization to saturate compounds. Under nuclear magnetic spectroscopic analysis, the reactions between TIPB and elemental sulfur take places through ring-opening reaction of S₈ resulting in sulfur radicals at sulfur chain ends, radicals transferring to isopropyl groups of TIPB, and radical coupling reactions between carbon radicals and sulfur radicals. The obtained products are similar to the sulfur polymers from conventional inverse vulcanization processes and show self-healing property.

Highly Sensitive and Cost-Effective Polymeric-Sulfur-Based Mid-Wavelength Infrared Linear Polarizers with Tailored Fabry-Pérot Resonance

Inverse-vulcanized polymeric sulfur has received considerable attention for application in waste-based infrared (IR) polarizers with high polarization sensitivities, owing to its high transmittance in the IR region and thermal processability. However, there have been few reports on highly sensitive polymeric sulfur-based polarizers by replication of pre-simulated dimensions to achieve a high transmission of the transverse magnetic field (T_TM ) and extinction ratio (ER). Herein, a 400-nanometer-pitch mid-wavelength infrared bilayer linear polarizer with self-aligned metal gratings is introduced on polymeric sulfur gratings integrated with a spacer layer (SM-polarizer). The dimensions of the SM-polarizer can be closely replicated using pre-simulated dimensions via a systematic investigation of thermal nanoimprinting conditions. Spacer thickness is tailored from 40 to 5100 nm by adjusting the concentration of polymeric sulfur solution during spin-coating. A tailored spacer thickness can maximize T_TM in the broadband MWIR region by satisfying Fabry-Pérot resonance. The SM-polarizer yields T_TM of 0.65, 0.59, and 0.43 and ER of 3.12 × 10³ , 5.19 × 10³ , and 5.81 × 10³ at 4 µm for spacer thicknesses of 90, 338, and 572 nm, respectively. This demonstration of a highly sensitive and cost-effective SM-polarizer opens up exciting avenues for infrared polarimetric imaging and for applications in polarization manipulation.

Durable composites by vulcanization of oleyl-esterified lignin

Productive utilization of lignocellulosic biomass is critical to the continued advancement of human civilization. Whereas the cellulose component can be efficiently upconverted to automotive fuel-grade ethanol, the lack of upconversion methods for the lignin component constitutes one of the grand challenges facing science. Lignin is an attractive feedstock for structural applications, in which its highly-crosslinked architecture can endow composite structures with high strengths. Prior work suggests that high-strength composites can be prepared by the reaction of olefin-modified lignin with sulfur. Those studies were limited to ≤5 wt% lignin, due to phase-separation of hydrophilic lignin from hydrophobic sulfur matrices. Herein we report a protocol to increase lignin hydrophobicity and thus its incorporation into sulfur-rich materials. This improvement is affected by esterifying lignin with oleic acid prior to its reaction with sulfur. This approach allowed preparation of esterified lignin-sulfur (ELS) composites comprising up to 20 wt% lignin. Two reaction temperatures were employed such that the reaction of ELS with sulfur at 180 °C would only produce S-C bonds at olefinic sites, whereas the reaction at 230 °C would produce C-S bonds at both olefin and aryl sites. Mechanistic analyses and microstructural characterization elucidated two ELS composites having compressive strength values (>20 MPa), exceeding the values observed with ordinary Portland cements. Consequently, this new method represents a way to improve lignin utilization to produce durable composites that represent sustainable alternatives to Portland cements.

Raman analysis of inverse vulcanised polymers

Raman analysis has been found to provide otherwise hard to obtain information on inverse vulcanised polymers, including their homogeneity, sulfur rank, and unpolymerised sulfur content.

Mechanochemical synthesis of inverse vulcanized polymers

Inverse vulcanization, a sustainable platform, can transform sulfur, an industrial by-product, into polymers with broad promising applications such as heavy metal capture, electrochemistry and antimicrobials. However, the process usually requires high temperatures (≥159 °C), and the crosslinkers needed to stabilize the sulfur are therefore limited to high-boiling-point monomers only. Here, we report an alternative route for inverse vulcanization—mechanochemical synthesis, with advantages of mild conditions (room temperature), short reaction time (3 h), high atom economy, less H₂S, and broader monomer range. Successful generation of polymers using crosslinkers ranging from aromatic, aliphatic to volatile, including renewable monomers, demonstrates this method is powerful and versatile. Compared with thermal synthesis, the mechanochemically synthesized products show enhanced mercury capture. The resulting polymers show thermal and light induced recycling. The speed, ease, versatility, safety, and green nature of this process offers a more potential future for inverse vulcanization, and enables further unexpected discoveries.

Inverse vulcanization is a process that enables to convert sulfur, a by-product of the petroleum industry, into polymers. Here the authors report a synthetic method of inverse vulcanization via mechanochemical synthesis; compared to thermal routes, a broader range of monomers can be used, and the protocol yields materials with enhanced mercury capture capacity.

Sulfur in Dynamic Covalent Chemistry

Sulfur has been important in dynamic covalent chemistry (DCC) since the beginning of the field. Mainly as part of disulfides and thioesters, dynamic sulfur-based bonds (DSBs) have a leading role in several remarkable reactions. Part of this success is due to the almost ideal properties of DSBs for the preparation of dynamic covalent systems, including high reactivity and good reversibility under mild aqueous conditions, the possibility of exploiting supramolecular interactions, access to isolable structures, and easy experimental control to turn the reaction on/off. DCC is currently witnessing an increase in the importance of DSBs. The chemical flexibility offered by DSBs opens the door to multiple applications. This Review presents an overview of all the DSBs used in DCC, their applications, and remarks on the interesting properties that they confer on dynamic chemical systems, especially those containing several DSBs.

Investigating the viability of sulfur polymers for the fabrication of photoactive, antimicrobial, water repellent coatings

Elemental sulfur (S₈), a by-product of the petroleum refining industries, possesses many favourable properties including photocatalytic activity and antibacterial activity, in addition to being intrinsically hydrophobic. Despite this, there is a relative lack of research employing elemental sulfur and/or sulfur copolymers within superhydrophobic materials design. In this work, we present the use of sulfur copolymers to produce superhydrophobic materials with advanced functionalities. Using inverse vulcanization and the use of a natural organic crosslinker, perillyl alcohol (PER), stable S₈-PER copolymers were synthesised and later combined with silica (SiO₂) nanoparticles, to achieve highly water repellent composites that displayed both antimicrobial and photocatalytic properties, in the absence of carcinogenic and/or expensive materials. Here, we investigated the antibacterial performance of coatings against the Staphylococcus aureus bacterial strain, where coatings displayed great promise for use in antifouling applications, as they were found to limit surface adhesion by more than 99%, when compared to uncoated glass samples. Furthermore, UV dye degradation tests were performed, utilizing the commercially available dye resazurin, and it was shown that coatings had the potential to simultaneously exhibit surface hydrophobicity and photoactivity, demonstrating a great advancement in the field of superhydrophobic materials.

Inverse Vulcanization of Norbornenylsilanes: Soluble Polymers with Controllable Molecular Properties via Siloxane Bonds

The inverse vulcanization produces high sulfur content polymers from alkenes and elemental sulfur. Control over properties such as the molar mass or the solubility of polymers is not well established, and existing strategies lack predictability or require large variations of the composition. Systematic design principles are sought to allow for a targeted design of materials. Herein, we report on the inverse vulcanization of norbornenylsilanes (NBS), with a different number of hydrolysable groups at the silicon atom. Inverse vulcanization of mixtures of NBS followed by polycondensation yielded soluble high sulfur content copolymers (50 wt % S) with controllable weight average molar mass (MW ), polydispersity (Đ), glass transition temperature (TG ), or zero-shear viscosity (η0 ). Polycondensation was conducted in the melt with HCl as a catalyst, abolishing the need for a solvent. Purification by precipitation afforded polymers with a greatly reduced amount of low molar mass species.

2,5-Diisopropenylthiophene by Suzuki-Miyaura cross-coupling reaction and its exploitation in inverse vulcanization: a case study

A novel thiophene derivative, namely 2,5-diisopropenylthiophene (DIT) was synthetized by Suzuki-Miyaura cross-coupling reaction (SMCCR). The influence of reaction parameters, such as temperature, solvent, stoichiometry of reagents, role of the base and reaction medium were thoroughly discussed in view of yield optimization and environmental impact minimization. Basic design of experiment (DoE) and multiple linear regression (MLR) modeling methods were used to interpret the obtained results. DIT was then employed as a comonomer in the copolymerization with waste elemental sulfur through a green process, inverse vulcanization (IV), to obtain sulfur-rich polymers named inverse vulcanized polymers (IVPs) possessing high refractive index (n ≈ 1.8). The DIT comonomer was purposely designed to (i) favor the IV process owing to the high reactivity of the isopropenyl functionalities and (ii) enhance the refractive index of the ensuing IVPs owing to the presence of the sulfur atom itself and to the high electronic polarizability of the π-conjugated thiophene ring. A series of random sulfur-r-diisopropenylthiophene (S-r-DIT) copolymers with sulfur content from 50 up to 90 wt% were synthesized by varying the S/DIT feed ratio. Spectroscopic, thermal and optical characterizations of the new IVPs were carried out to assess their main chemical-physical features.

High strength, epoxy cross-linked high sulfur content polymers from one-step reactive compatibilization inverse vulcanization

Inverse vulcanization provides a simple, solvent-free method for the preparation of high sulfur content polymers using elemental sulfur, a byproduct of refining processes, as feedstock. Despite the successful demonstration of sulfur polymers from inverse vulcanization in optical, electrochemical, and self-healing applications, the mechanical properties of these materials have remained limited. We herein report a one-step inverse vulcanization using allyl glycidyl ether, a heterobifunctional comonomer. The copolymerization, which proceeds via reactive compatibilization, gives an epoxy cross-linked sulfur polymer in a single step, as demonstrated through isothermal kinetic experiments and solid-state 13C NMR spectroscopy. The resulting high sulfur content (≥50 wt%) polymers exhibited tensile strength at break in the range of 10-60 MPa (70-50 wt% sulfur), which represents an unprecedentedly high strength for high sulfur content polymers from vulcanization. The resulting high sulfur content copolymer also exhibited extraordinary shape memory behavior along with shape reprogrammability attributed to facile polysulfide bond rearrangement.

High strength composites from low-value animal coproducts and industrial waste sulfur

Herein we report high strength composites prepared by reaction of sulfur, plant oils (either canola oil or sunflower oil) and brown grease. Brown grease is a high-volume, low value animal fat rendering coproduct that represents one of the most underutilized products of agricultural animal processing. Chemically, brown grease is primarily comprised of triglycerides and fatty acids. The inverse vulcanization of the unsaturated units in triglycerides/fatty acids upon their reaction with sulfur yields CanBG x or SunBG x (x = wt% sulfur, varied from 85-90%). These composites were characterized by infrared spectroscopy, dynamic mechanical analysis (DMA), mechanical test stand analysis, elemental analysis, and powder X-ray diffraction. CanBG x and SunBG x composites exhibit impressive compressive strengths (28.7-35.9 MPa) when compared to other materials such as Portland cement, for which a compressive strength of ≥17 MPa is required for residential building. Stress-strain analysis revealed high flexural strengths of 6.5-8.5 MPa for CanBG x and SunBG x composites as well, again exceeding the range of ∼2-5 MPa for ordinary Portland cements. The thermal properties of the composites were assessed by thermogravimetric analysis, revealing decomposition temperatures ranging from 223-226 °C, and by differential scanning calorimetry. These composites represent a promising new application for low value animal coproducts having limited value to be used as organic crosslinkers in the atom-efficient inverse vulcanization process to yield high sulfur-content materials that have impressive mechanical properties.

Synthesis and characterization of polysulfides formed by the inverse vulcanisation of cyclosiloxanes with sulfur

Inverse vulcanisation stabilizes polysulfide chains through cross-linking. This research focuses on the incorporation of cyclosiloxane cross-linkers containing multiple alkene moieties, namely tetravinyl-tetramethyl-cyclotetrasiloxane (TVTSi) and pentavinyl-pentamethyl-cyclopentasiloxane (PVPSi). Both siloxanes underwent successful...

A bio-based, robust and recyclable thermoset polyester elastomer by using an inverse vulcanised polysulfide as a crosslinker

We report the synthesis of a bio-based, robust and recyclable thermoset polyester elastomer by using an inverse vulcanised sulfur-polymer (SP) as a crosslinker for the bio-based polyester elastomer (BPE).

Tracking side reactions of the inverse vulcanization process and developing monomer selection guidelines

Various olefin monomers were inverse-vulcanized. The structural analysis and evaluation of the thermal stability of the products revealed that aliphatic internal olefins are suitable monomers for suppressing side reactions.

Thermally highly stable polyhedral oligomeric silsesquioxane (POSS)-sulfur based hybrid inorganic/organic polymers: synthesis, characterization and removal of mercury ion

Elemental sulfur was copolymerized with octavinyl polyhedral oligomeric silsesquioxane (OV-POSS) cages in diglyme solution via the inverse vulcanization method and characterized using NMR and FTIR spectroscopic techniques.

Processes for coating surfaces with a copolymer made from sulfur and dicyclopentadiene

A copolymer made from sulfur and dicyclopentadiene was useful as a mercury sorbent, and also as a protective and repairable coating.

Incorporation of fillers to modify the mechanical performance of inverse vulcanised polymers

Inverse vulcanisation stabilises polymeric sulfur to synthesise high sulfur content polymers. Inverse vulcanised polymers were reinforced with carbon black, cellulose microfibres and nanoclay to increase tensile strength.

Polymerizations with Elemental Sulfur: From Petroleum Refining to Polymeric Materials

The production of elemental sulfur from petroleum refining has created a technological opportunity to increase the valorization of elemental sulfur by the synthesis of high-performance sulfur-based plastics with improved optical, electrochemical, and mechanical properties aimed at applications in thermal imaging, energy storage, self-healable materials, and separation science. In this Perspective, we discuss efforts in the past decade that have revived this area of organosulfur and polymer chemistry to afford a new class of high-sulfur-content polymers prepared from the polymerization of liquid sulfur with unsaturated monomers, termed inverse vulcanization.

Antibacterial Activity of Inverse Vulcanized Polymers

Inverse vulcanization is a bulk polymerization method for synthesizing high sulfur content polymers from elemental sulfur, a byproduct of the petrochemical industry, with vinylic comonomers. There is growing interest in polysulfides as novel antimicrobial agents due to the antimicrobial activity of natural polysulfides found in garlic and onions (Tsao et al. J. Antimicrob. Chemother. 2001, 47, 665-670). Herein, we report the antibacterial properties of several inverse vulcanized polymers against Gram-positive Staphylococcus aureus and Gram-negative Pseudomonas aeruginosa, two common causes of nosocomial infection and pathogens identified by the World Health Organization as priorities for antimicrobial development. High sulfur content polymers were synthesized with different divinyl comonomers and at different sulfur/comonomer ratios, to determine the effect of such variables on the antibacterial properties of the resulting materials. Furthermore, polymers were tested for their potential as antibacterial materials at different temperatures. It was found that the test temperature influenced the antibacterial efficacy of the polymers and could be related to the glass transition temperature of the polymer. These findings provide further understanding of the antibacterial properties of inverse vulcanized polymers and show that such polymers have the potential to be used as antibacterial surfaces.

Construction of Self-Healing Disulfide-Linked Silicone Elastomers by Thiol Oxidation Coupling Reaction

Developing self-healing silicone elastomers are highly significant because of their promising applications. Herein, we present novel self-healing disulfide-linked silicone elastomers (SEs) based on thiol-terminated sulfur-containing heterochain polysiloxanes (P-SHs) and three thiol-containing crosslinkers, including pentaerythritol tetrakis(β-mercaptopropionate) (PETMP), octa(3-mercaptopropyl)silsesquioxane (POSS-SH), and poly[(mercaptopropyl)methylsiloxane] (PMMS), via the thiol oxidation coupling reactions. The construction of these SEs can rapidly proceed at room temperature. The effects of crosslinker species and amounts on the formability and mechanical properties were investigated. The silicone elastomers can be self-healed by heating at 150 °C for 2 h or under UV radiation for 30 min after cutting them into pieces and the self-healing efficiency is >70%. Moreover, they can be utilized as adhesives for bonding glass sheets, which can hold a 200 g weight. The bonding is reversible and can repeatedly proceed many times, indicating that these materials can promisingly be applied as reversible adhesives. These results indicate that a thiol oxidation coupling reaction is a simple and effective strategy for the construction of self-healing disulfide-linked elastomers. Under this strategy, more disulfide-linked organic elastomers with self-healing properties can be designed and constructed and their applications can be further explored.

Segmented Polyurethanes and Thermoplastic Elastomers from Elemental Sulfur with Enhanced Thermomechanical Properties and Flame Retardancy

The production of elemental sulfur from petroleum refining has created a technological opportunity to increase the valorization of elemental sulfur by the creation of high-performance sulfur based plastics with improved thermomechanical properties, elasticity and flame retardancy. We report on a synthetic polymerization methodology to prepare the first example of sulfur based segmented multi-block polyurethanes (SPUs) and thermoplastic elastomers that incorporate an appreciable amount of sulfur into the final target material. This approach applied both the inverse vulcanization of S₈ with olefinic alcohols and dynamic covalent polymerizations with dienes to prepare sulfur polyols and terpolyols that were used in polymerizations with aromatic diisocyanates and short chain diols. Using these methods, a new class of high molecular weight, soluble block copolymer polyurethanes were prepared as confirmed by Size Exclusion Chromatography, NMR spectroscopy, thermal analysis, and microscopic imaging. These sulfur-based polyurethanes were readily solution processed into large area free standing films where both the tensile strength and elasticity of these materials were controlled by variation of the sulfur polyol composition. SPUs with both high tensile strength (13-24 MPa) and ductility (348 % strain at break) were prepared, along with SPU thermoplastic elastomers (578 % strain at break) which are comparable values to classical thermoplastic polyurethanes (TPUs). The incorporation of sulfur into these polyurethanes enhanced flame retardancy in comparison to classical TPUs, which points to the opportunity to impart new properties to polymeric materials as a consequence of using elemental sulfur.

The link to polysulfides and their applications

This article highlights recent discoveries within the field of polysulfides which are created from waste sulfur through inverse vulcanisation. Due to the current environmental climate, making materials from renewable resources or industrial waste is highly desirable. Sulfur is an impurity refined out of petroleum and gas reserves at a rate of more than 70 million tonnes a year and is currently used in the rubber, fertiliser and chemical industries. However, even with these applications, the usage is significantly below the amount refined each year, leading to large stockpiles of sulfur. Inverse vulcanisation is an attractive method to synthesize new sulfur based materials by trapping the polysulfide using crosslinkers containing diene functionalities. A wide variety of unsaturated crosslinkers can be incorporated into polysulfide materials resulting in inorganic rubbers, combining the benefits of both components. The materials produced have been shown to selectively absorb mercury, are prominsing replacements for existing mid IR lenses, and can be used as capsules for controlled release fertilisers. An overview of the field, including the breadth of crosslinkers employed, synthetic strategies, and the properties and potential applications of polysulfides created through inverse vulcanisation, is captured.

100th Anniversary of Macromolecular Science Viewpoint: Toward Catalytic Chemical Recycling of Waste (and Future) Plastics

The current global materials economy has long been inefficient due to unproductive reuse and recycling efforts. Within the wider materials portfolio, plastics have been revolutionary to many industries but they have been treated as disposable commodities leading to their increasing accumulation in the environment as waste. The field of chemistry has had significant bearing in ushering in the current plastics industry and will undoubtedly have a hand in transforming it to become more sustainable. Existing approaches include the development of synthetic biodegradable plastics and turning to renewable raw materials in order to produce plastics similar to our current petrol-based materials or to create new polymers. Additionally, chemists are confronting the environmental crisis by developing alternative recycling methods to deal with the legacy of plastic waste. Important emergent technologies, such as catalytic chemical recycling or upcycling, have the potential to alleviate numerous issues related to our current and future refuse and, in doing so, help pivot our materials economy from linearity to circularity.