Looking over liquid silicone rubbers: (2) mechanical properties vs network topology

Effects of Carbon Black on Mechanical Properties and Oil Resistance of Liquid Silicone Rubber

Liquid silicone rubber (LSR) garners attention across a diverse range of industries owing to its commendable fluidity and heat resistance. Nonetheless, its mechanical strength and oil resistance fall short compared to other rubbers, necessitating enhancement through the incorporation of a suitable filler. This research focuses on reinforcing LSR using carbon black (CB) particles as a filler, evaluating the mechanical properties and oil resistance of neat LSR, and LSR containing up to 3 wt% of CB filler. CB was added in powder form to investigate its effect on LSR. When LSR was impregnated with oil, the deterioration of rubber was noticeably observed under high-temperature conditions compared to room-temperature conditions. Consequently, the mechanical properties and oil resistance, excluding the permanent compression reduction rate, tended to increase as the filling content of CB increased compared to the unfilled state. Notably, in the specimen with 2 wt% CB filler, the tensile modulus increased significantly by 48% and the deterioration rate was reduced by about 50% under accelerated deterioration conditions. Additionally, the swelling rate in oil decreased by around 14%. This validates a notable improvement in both mechanical properties and oil resistance. Based on the identified mechanism for properties enhancement in this study, CB/LSR composite is expected to have a wide range of applications in fields such as gaskets, oil seals, and flexible sensors.

Optimization and Characterization of the F-LSR Manufacturing Process Using Quaternary Ammonium Silanolate as an Initiator for Synthesizing Fluorosilicone

Due to the growing demand for versatile hybrid materials that can withstand harsh conditions (below -40 °C), fluorosilicone copolymers are becoming promising materials that can overcome the limited operating temperature of conventional rubber. In order to synthesize a fluorosilicone copolymer, a potent initiator capable of simultaneously initiating various siloxane monomers in anionic ring-opening polymerization (AROP) is required. In this study, tetramethyl ammonium silanolate (TMAS), a quaternary ammonium (QA) anion, was employed as an initiator for AROP, thereby fluoro-methyl-vinyl-silicone (FVMQ) and fluoro-hydrido-methyl-silicone (FHMQ) were successfully synthesized under optimized conditions. FT-IR, NMR, and GPC analyses confirmed that the chain length and functional group content of FVMQ and FHMQ are controlled by changing the ratio of the components. Moreover, fluorine-involved liquid silicone rubber (F-LSR) was prepared with FVMQ as the main chain and FHMQ as a crosslinker. The tensile strength, elongation, and hardness of each F-LSR sample were measured. Finally, it was confirmed through TGA, DSC, TR-test, and embrittlement testing that elastic retention at low temperatures improved even though the heat resistance slightly decreased as the trifluoropropyl group increased in F-LSR. We anticipate that the optimization of fluorosilicone synthesis initiated by QA and the comprehensive characterization of F-LSRs with different fluorine content and chain lengths will be pivotal to academia and industry.

Cyclic Compression Testing of Three Elastomer Types-A Thermoplastic Vulcanizate Elastomer, a Liquid Silicone Rubber and Two Ethylene-Propylene-Diene Rubbers

Thermoplastic elastomer vulcanizate (TPV) and liquid silicone rubber (LSR) are replacement candidates for ethylene-propylene-diene rubbers (EPDM), as they offer the possibility for two-component injection moulding. In this study, these material types were compared side by side in cyclic compression tests. The materials were also characterized to provide details on the formulations. Compared to the rubbers, the TPV had higher compression set (after a given cycle) and hysteresis loss, and a stronger Mullins effect. This is due to the thermoplastic matrix in the TPV. The LSR had lower compression set (after a given cycle) than the EPDM, but stronger Mullins effect and higher relative hysteresis loss. These differences between the LSR and the EPDM are likely due to differences in polymer network structure and type of filler. Methods for quantifying the Mullins effect are proposed, and correlations between a Mullins index and parameters such as compression set are discussed. The EPDMs showed a distinct trend in compression set, relative hysteresis loss and relaxed stress fraction vs. strain amplitude; these entities were almost independent of strain amplitude in the range 15-35%, while they increased in this range for the TPV and the LSR. The difference between the compression set values of the LSR and the EPDM decreased with increasing strain amplitude and increasing strain recovery time.

Gamma Radiation Chemistry of Polydimethylsiloxane Foam in Radiation-Thermal Environments: Experiments and Simulations

The γ radiolysis behavior of polydimethylsiloxane (PDMS) in the radiation-thermal environments (dose rate, 0.2 Gy/s) is studied to pinpoint the basic knowledge of the temperature (20-70 °C) effects. The non-monotonous temperature effects on the formation of gas products, paramagnetic species in silica, and cross-linking density are proposed to correlate with the complex chemical reaction mechanisms. Besides, molecular dynamics simulation and theoretical calculation are first performed simultaneously based on the radical chemistry and intricate material composition, making it easier to comprehend and further harness the radiolysis mechanisms and structure deterioration of PDMS. The γ radiation-induced primary gas products and dominant cross-linking phenomena are reproduced by the molecular dynamics simulations with a reactive force field, and the reaction mechanisms and physicochemical interactions among PDMS chains, gas products, reactive radicals, and silica fillers are thoroughly studied at the atomic scale. The thermochemistry of the barrierless radical coupling reactions and reactions with explicit high-barrier transition states is calculated at the M06-2X theoretical level with the 6-311g(d, p) basis set. The barrierless reactions are all exothermal with the heat release of 321-618 kJ/mol, while the potential barriers for reactions with explicit transition states vary between 37 and 229 kJ/mol. The results show that γ radiation-induced radicals are crucial for the ensuing gas formation and cross-linking reactions, especially for the radical coupling reactions. The radical chemistry involved in the radiolytic PDMS is the key to understand and simulate its radiolysis behavior, according to the experimental and simulated results.

3D Printing of Viscoelastic Suspensions via Digital Light Synthesis for Tough Nanoparticle-Elastomer Composites

The rheological parameters required to print viscoelastic nanoparticle suspensions toward tough elastomers via Digital Light Synthesis (DLS) (an inverted projection stereolithography system) are reported. With a model material of functionalized silica nanoparticles suspended in a poly(dimethylsiloxane) matrix, the rheological-parameters-guided DLS can print structures seven times tougher than those formed from the neat polymers. The large yield stress and high viscosity associated with these high concentration nanoparticle suspensions, however, may prevent pressure-driven flow, a mechanism essential to stereolithography-based printing. Thus, to better predict and evaluate the printability of high concentration nanoparticle suspensions, the boundary of rheological properties compatible with DLS is defined using a non-dimensional Peclet number (Pe). Based on the proposed analysis of rheological parameters, the border of printability at standard temperature and pressure (STP) is established by resin with a silica nanoparticle mass fraction (ϕ_silica ) of 0.15. Above this concentration, nanoparticle suspensions have Pe > 1 and are not printable. Beyond STP, the printability can be further extended to ϕ_silica = 0.20 via a heating module with lower shear rate to reduce the Pe < 1. The printed rubber possesses even higher toughness (Γ ≈ 155 kJ m^-3 ), which is 40% higher over that of ϕ_silica = 0.15.

Icephobic, Pt-Cured, Polydimethylsiloxane Nanocomposite Coatings

To explore novel coatings with potential for easy release of ice (icephobicity), a series of platinum-cured silicone coatings was prepared incorporating SYL-OFF 7210, designated MQ-R, as a nanoscale reinforcing component. These optically transparent coatings are designated according to cure temperature and MQ-R wt %, for example, Pt-PDMS(25)-20 for 25 °C cure and 20 wt % MQ-R. Surface characterization included dynamic contact angles and morphology by atomic force microscopy. Bulk characterization was accomplished with stress-strain measurements at 25 °C and dynamic mechanical analysis from -110 to 150 °C. Ice adhesion tests at -10 °C showed modulus had a dominant effect in increasing τ_ice, the peak removal force. At -30 °C, storage modulus was greater for coatings cured at 100 °C compared to 25 °C, but ice removal tests at -30 °C (-22 °F) consistently showed τ_ice for Pt-PDMS(100) MQ-R compositions was less than τ_ice for corresponding Pt-PDMS(25) coatings. This unexpected result was explained by proposing that supercooled water at hydrophilic interfacial sites (-10 °C) does not impede ice removal but frozen water pins ice at -30 °C. Interestingly, MQ-R was found to be a reactive filler that increased modulus after 100 °C cure especially for Pt-PDMS(100)-30 (3 MPa) and Pt-PDMS(100)-40 (5 MPa). In summary, by virtue of resistance to ice adhesion Pt(PDMS) coatings with low MQ-R content have potential for conferring energy savings and safety while high MQ-R content results in noteworthy mechanical properties.

Morphological/nanostructural control toward intrinsically stretchable organic electronics

The development of intrinsically stretchable electronics poses great challenges in synthesizing elastomeric conductors, semiconductors and dielectric materials.

How the Crosslinking Agent Influences the Thermal Stability of RTV Phenyl Silicone Rubber

In this work, a thermal degradation mechanism of room temperature vulcanized (RTV) phenyl silicone rubber that was vulcanized by different crosslinking agents was discussed. Firstly, RTV phenyl silicone rubber samples were prepared by curing hydroxyl-terminated polymethyldiphenylsiloxane via three crosslinking agents, namely, tetraethoxysilane (TEOS), tetrapropoxysilane (TPOS), and polysilazane. Secondly, the ablation properties of RTV phenyl silicone rubber were studied by the muffle roaster test and FT-IR. Thirdly, thermal stability of the three samples was studied by thermogravimetric (TG) analysis. Finally, to explore the thermal degradation mechanism, the RTV phenyl silicone rubber vulcanized by different crosslinking agents were characterized by TG analysis-mass spectrum (TG-MS) and pyrolysis gas chromatogram-mass spectrum (pyGC-MS). Results showed that the thermal stability of RTV phenyl silicone rubber is related to the amount of residual Si–OH groups. The residual Si–OH groups initiated the polysiloxane chain degradation via an ‘unzipping’ mechanism.

bis-Nitrile and bis-Dialkylcyanamide Platinum(II) Complexes as Efficient Catalysts for Hydrosilylation Cross-Linking of Siloxane Polymers

cis- and trans-Isomers of the platinum(II) nitrile complexes [PtCl2(NCR)2] (R = NMe2, N(C₅H10), Ph, CH2Ph) were examined as catalysts for hydrosilylation cross-linking of vinyl-terminated polydimethylsiloxane and trimethylsilyl-terminated poly(dimethylsiloxane-co-ethylhydrosiloxane) producing high quality silicone rubbers. Among the tested platinum species the cis-complexes are much more active catalysts than their trans-congeners and for all studied platinum complexes cis-[PtCl2(NCCH2Ph)2] exhibits the best catalytic activity (room temperature, c = 1.0 × 10(-4) mol/L, τpot-life 60 min, τcuring 6 h). Although cis-[PtCl₂(NCCH2Ph)2] is less active than the widely used Karstedt's catalyst, its application for the cross-linking can be performed not only at room temperature (c = 1.0 × 10(-4) mol/L), but also, more efficiently, at 80 °C (c = 1.0 × 10(-4)-1.0 × 10(-5) mol/L) and it prevents adherence of the formed silicone rubbers to equipment. The usage of the cis- and trans-[PtCl2(NCR)2] complexes as the hydrosilylation catalysts do not require any inhibitors and, moreover, the complexes and their mixtures with vinyl- and trimethylsilyl terminated polysiloxanes are shelf-stable in air. Tested catalysts do not form colloid platinum particles after the cross-linking.

How I met your elastomers: from network topology to mechanical behaviours of conventional silicone materials

Main silicone elastomer formulations with different crosslinking chemistries are compared in terms of network structure versus mechanical properties.