Reinforcement of polyether polyurethane with dopamine-modified clay: the role of interfacial hydrogen bonding

Constructing Single- or Dual-Layer Biomass Composite Energetic Material through Self-Assembly of Biomass Polyphenol Structural Materials

High energy and high risk have always restricted the application of materials in the military and civilian fields. To achieve this goal, researchers have studied the structural characteristics and structure-activity relationship of biomass polyphenol material to obtain core-shell biomass polyphenol composite energetic materials through molecular and structural design. The interface structure has a significant impact on the safety performance and thermal stability of energetic materials. The unique advantages of natural biomass polyphenol chemistry (tannic acid and tea polyphenols) include the structural design and performance control of energetic materials. This paper provides a review of the preparation of core-shell biomass polyphenol energetic materials, which involve the use of polyphenols as the shell layer, surface modification layer, and intermediate layer to enhance intermolecular interactions. This approach aims to enhance the thermal stability and reduce the sensitivity. Furthermore, the paper offers suggestions for potential future research directions based on the findings.

A temperature-responsive intravenous needle that irreversibly softens on insertion

The high stiffness of intravenous needles can cause tissue injury and increase the risk of transmission of blood-borne pathogens through accidental needlesticks. Here we describe the development and performance of an intravenous needle whose stiffness and shape depend on body temperature. The needle is sufficiently stiff for insertion into soft tissue yet becomes irreversibly flexible after insertion, adapting to the shape of the blood vessel and reducing the risk of needlestick injury on removal, as we show in vein phantoms and ex vivo porcine tissue. In mice, the needles had similar fluid-delivery performance and caused substantially less inflammation than commercial devices for intravenous access of similar size. We also show that an intravenous needle integrated with a thin-film temperature sensor can monitor core body temperature in mice and detect fluid leakage in porcine tissue ex vivo. Temperature-responsive intravenous needles may improve patient care.

Dopamine-Coated Carbon Nanodots: A Supramolecular Approach to Polydopamine Composite

The development of biocompatible composites constituted by polydopamine and fluorescent carbon dots represents a promising way of exploiting the extraordinary adhesive properties of polydopamine for multi-purpose technologies. Here, a supramolecular complex is realized by the assembly of dopamine on the carbon dots surface, and the optical and structural properties are investigated by means of different spectroscopic techniques, from time-resolved fluorescence to Raman and NMR spectroscopies. The results suggest that the catechol unit of dopamine plays the main role in the formation of the supramolecular complex, in which carbon nanodot fluorescence emission is quenched by a photoinduced electron transfer process. The interaction with the nanodots' basic surface sites promotes the oxidation of dopamine and drives to its oligomerization/polymerization on the nanodot surface.

Polydopamine constructed interfacial molecular bridge in nano-hydroxylapatite/polycaprolactone composite scaffold

Nano-hydroxylapatite (nano-HAP)/polycaprolactone (PCL) composite scaffold is proved to possess great potential for bone tissue engineering application since the biocompatibility of PCL and the osteoinduction ability of nano-HAP. However, the interfacial bonding between nano-HAP and PCL is weak by reason of the difference in thermodynamic properties. Herein, nano-HAP was modified by polydopamine (PDA) and then added to the PCL matrix to enhance their interface bonding in bone scaffold manufactured by selective laser sintering (SLS). The results indicated that PDA acted as an interfacial molecular bridge between PCL and nano-HAP. On one hand, the amino groups of PDA formed hydrogen bonding with the hydroxyl groups of nano-HAP, and on the other hand, the catechol groups of PDA formed hydrogen bonding with the ester groups of PCL. Compared with the HAP/PCL scaffolds, the tensile and compressive strength of the P-HAP/PCL scaffolds loading 12 wt% P-HAP were increased by 10% and 16%, respectively. Meanwhile, the scaffold possessed great bioactivity and cytocompatibility that could accelerate the formation of apatite layers and promote the cell adhesion, proliferation and differentiation.

Optical, Structural, and Dielectric Properties of Composites Based on Thermoplastic Polymers of the Polyolefin and Polyurethane Type and BaTiO3 Nanoparticles

In this work, new films containing composite materials based on blends of thermoplastic polymers of the polyurethane (TPU) and polyolefin (TPO) type, in the absence and presence of BaTiO₃ nanoparticles (NPs) with the size smaller 100 nm, were prepared. The vibrational properties of the free films depending on the weight ratio of the two thermoplastic polymers were studied. Our results demonstrate that these films are optically active, with strong, broad, and adjustable photoluminescence by varying the amount of TPU. The crystalline structure of BaTiO₃ and the influence of thermoplastic polymers on the crystallization process of these inorganic NPs were determined by X-ray diffraction (XRD) studies. The vibrational changes induced in the thermoplastic polymer's matrix of the BaTiO₃ NPs were showcased by Raman scattering and FTIR spectroscopy. The incorporation of BaTiO₃ NPs in the matrix of thermoplastic elastomers revealed the shift dependence of the photoluminescence (PL) band depending on the BaTiO₃ NP concentration, which was capable of covering a wide visible spectral range. The dependencies of the dielectric relaxation phenomena with the weight of BaTiO₃ NPs in thermoplastic polymers blends were also demonstrated.

Semi-IPNs Reinforced with Silica Janus Nanoparticles and Their Stress Sensing with Mechanoluminescent Probe

A series of nanocomposite elastomers are prepared by dispersing surface-modified silica Janus nanoparticles into semi-interpenetrating network (Semi-IPN) of polyurethane/polyethyl methacrylate. Benefiting from the hierarchically crosslinked structures that consist of physical interlocking mediated by hydrogen-bond-rich silica Janus nanoparticles and permanent crosslinking by Semi-IPN, these elastomers exhibit excellent mechanical properties. Moreover, the Janus nanosheet is found more effective in strengthening and toughening the Semi-IPN, in comparison to Janus hollow sphere. Since 1,2-dioxetane is covalently embedded in these elastomers as a mechanoluminescent stress probe, stress transfer between the polymer and Janus nanoparticles and the toughening mechanism can be illuminated, which offer exciting opportunities to study the failure process of complex polymer nanocomposites with high spatial and temporal resolution.

Layering-Triggered Delayering with Exfoliated High-Aspect Ratio Layered Silicate for Enhanced Gas Barrier, Mechanical Properties, and Degradability of Biodegradable Polymers

Research on biodegradable polymers with the intention of fast, complete degradation in industrial compost (i-compost) for organic recyclability is paramount to identifying solutions to the problem of excessive plastic waste originating specifically from packaging. Conventional biodegradable polymers, such as polylactide (PLA), are far from optimum for this application due to the poor gas barrier properties and slow degradation. In the paper, a new concept (triggered degradation by delayering) is shown in which exfoliated, self-assembled sodium-hectorite (Hec) arranged in a layer-by-layer manner alternating with electrospun hot-pressed PLA provides strong gas barrier properties at high humidity and simultaneously accelerates the degradation of PLA, as tested in an enzymatic solution and i-compost. A thin composite film (thickness 56 µm) shows a tensile strength and modulus 58 and 2000 MPa, respectively, whereas oxygen permeability is as low as 0.0064 cm3 cm m-2 day-1 bar-1. Furthermore, the delayering of the composite film by swelling of Hec layer led to accelerated degradation of PLA, as shown in detail by enzymatic and compost degradation. Since such concepts for enhanced degradability are urgently needed for sustainable utilization of biodegradable polymers in plastic waste management, the present work is an important step ahead.

Mussel-inspired polydopamine induced the osteoinductivity to ice-templating PLGA-gelatin matrix for bone tissue engineering application

In this study, poly(lactic-co-glycolic acid) (PLGA)-gelatin scaffolds were fabricated using the freeze-casting technique. Polydopamine (PDA) coating was applied on the surface of scaffolds to enhance the hydrophilicity, bioactivity, and cellular behavior of the composite constructs. Further, the synergistic effect of PDA coating and lamellar microstructure of scaffolds was evaluated on the promotion of properties. Based on morphological observations, freeze-casting constructs showed lamellar pore channels while the uniformity and pore size were slightly affected by deposition of PDA. The hydrophilicity and swelling capacity of the scaffolds were assessed using contact angle measurement and phosphate buffered saline absorption ratio. The results indicated a significant increment in water-matrix interactions following surface modification. The evaluation of the biodegradation ratio revealed the higher degree of degradation in PDA-coated samples owing to the presence of hydrophilic functional groups in the chemical structure of PDA. On the other hand, the bioactivity potential of PDA in the simulated body fluid solution confirmed the possibility of using coated constructs as a bone reconstructive substitute. The improvement of cellular attachment and filopodia formation in PDA-contained matrixes was the other benefit of the coating process. Furthermore, cellular proliferation and ALP activity were enhanced after PDA coating. The suggested PDA-coated PLGA-gelatin scaffolds can be applied in bone tissue regeneration.

The role of interfacial H-bonding on the electrical properties of UV-cured resin filled with hydroxylated Al2O3 nanoparticles

Surface hydroxylation of crude Al₂O₃ (c-Al₂O₃) nanoparticles by H₂O₂ was conducted to tailor the electrical properties of UV-cured resin. The hydroxyl groups on Al₂O₃ particles were designed to establish hydrogen bonding between the hydroxyl and carboxyl groups, which favors the enhancement of interfacial strength between fillers and UV-cured resin matrix. The effect of interfacial strength on the electrical properties was investigated. Owing to the improved interfacial strength, it can be conjectured that a larger volume of the interaction zone exists in UV-cured resin/hydroxylated Al₂O₃ (UV/h-Al₂O₃) composites. As a consequence, the number of deeper traps is increased, restraining the charge migration and raising the charge injection barrier. Thus, UV/h-Al₂O₃ composites exhibit remarkably enhanced breakdown strength, improved volume resistivity and suppressed space charge accumulation in comparison with that of UV/c-Al₂O₃ composites at the same filler content. It was found that the addition of 0.5 wt% h-Al₂O₃ increases the AC breakdown strength and volume resistivity by 15.5% and 367.9%, respectively. Our results suggest that hydroxylation is an efficient way to improve the electrical properties of UV-cured resin nanocomposites, thus promoting stereolithography 3D printing in the application of electrical and electronic fields.

Tuning the gradient structure of highly breathable, permeable, directional water transport in bi-layered Janus fibrous membranes using electrospinning

In this paper, a novel bi-layered Janus fibrous electrospun membrane with robust moisture permeable, breathable and directional water transport properties is successfully fabricated and reported for the first time. This fibrous membrane consists of a thin inner layer of hydrophobic thermoplastic polyurethane (TPU) and a thick outer layer of super hydrophilic polyacrylonitrile (PAN). The PAN layer is coated with dopamine (PDA) to tailor the wettability. The subsequent TPU–PAN/PDA membrane demonstrates outstanding wettability and thickness gradients, which facilitate directional water transport from the TPU to the PAN/PDA layer and improve the WVT rate to 9065 g m⁻² d⁻¹ and the air permeability to 100 mm s⁻¹ (5.0 times higher than a commercial membrane). Furthermore, a plausible mechanism explaining the bi-layered Janus fibrous membrane performance is studied. The fibrous membrane is suggested to be a promising candidate for various applications, especially in moisture-wicking clothing.

In this paper, a novel bi-layered Janus fibrous electrospun membrane with robust moisture permeable, breathable and directional water transport properties is successfully fabricated and reported for the first time.

Measuring the Microphase Separation Scale of Polyurethanes with a Vibration-Induced Emission-Based Ratiometric "Fluorescent Ruler"

Polyurethanes (PUs) are a very attractive type of segmented polymer with unique mechanical properties derived from thermodynamic incompatibility between flexible soft segments and hard segments. The performance of PUs is closely related to their microphase separation structures, in which the hard domains serve as physical cross-linking points in the soft matrix. Studying the microphase separation of PUs in a facile manner is thus of great significance but challenging due to the complexity of the internal structures of PUs. N,N'-disubstituted-dihydrophenazine (DPAC) derivatives, the typical molecules featured with vibration-induced emission (VIE) attribute, can emit fluorescence varying with surrounding environment. In this proof-of-concept work, a series of DPAC derivatives were employed as built-in ratiometric "fluorescent rulers" to measure the degree of microphase separation in PUs modulated by temperature variation. The fluorescence of selected DPAC-doped PU films is dependent on the temperature, providing a theoretical basis for this concept. The feasibility of these fluorescent rulers was further validated by the small-angle X-ray scattering (SAXS) analysis. The SAXS curves show significant change in q range of 0.02 to 0.15 Å^-1 with the variation in temperature, showing the changes in the internal microstructure. The polydisperse hard sphere model analysis of the scattering data revealed that the volume fraction of hard spheres has a defined relationship with the fluorescence intensity ratio of orange-red light and blue light, thereby demonstrating a novel fluorimetry method for measuring and monitoring the microphase separation of polyurethanes.

Bioinspired approach to enhance mechanical properties of starch based nacre-mimetic nanocomposite

In this work, a facile biomimetic method was proposed to enhance the interfacial adhesion between layered clay and polymer matrix inspired by strong adhesion of mussel adhesive proteins. Montmorillonite (MMT) was coated with a thin layer of polydopamine (PDA) through self-polymerization of dopamine (DA) and subsequently assembled with corn starch (CS) to generate CS/MMT-DA nanocomposite. FTIR, XPS, SEM and XRD results demonstrated that PDA coating benefited not only the intercalation and dispersion of the modified MMT (MMT-DA) in the polymer matrix but also the strong interfacial adhesion between filler and matrix. The tensile strength of CS/MMT-DA nanocomposites was largely enhanced by increasing the amount of DA or polymerization time. This work can largely expand the application of MMT and provide a new idea for preparing high performance starch nanocomposites.

Dopamine-Mediated Pre-Crosslinked Cellulose/Polyurethane Block Elastomer for the Preparation of Robust Biocomposites

The development of micro- and nanofibril cellulose to improve strength while reducing the side effects of toughness and water resistance can benefit integrated polymer performance. Inspired by the interior microstructure of mussel byssus, this paper proposed an efficient means of generating an active block microfibrillated cellulose/polyurethane elastomer using an epoxy monomer as a pre-crosslinked agent with the addition of a poly(dopamine) layer. The block elastomer served as a multifunctional crosslinker, constructing a covalent network and interfacial hydrogen bonding that interlinked the elastomer with a soy protein isolate (SPI) matrix. Compared with the pristine SPI film, the introduction of the block elastomer induced remarkable improvements in tensile strength and toughness (146.7 and 102.1%, respectively). Additionally, the block elastomer was employed to further estimate its reinforcing effect in SPI resin modification, which also exhibited favorable water resistance and adhesion performance. This strategy may provide a new approach for constructing superior elastomers to reinforce applicable biomass composites.

Pentiptycene-Based Polyurethane with Enhanced Mechanical Properties and CO2-Plasticization Resistance for Thin Film Gas Separation Membranes

The development of thin film composite (TFC) membranes offers an opportunity to achieve the permeability/selectivity requirements for optimum CO₂ separation performance. However, the durability and performance of thin film gas separation membranes are mostly challenged by weak mechanical properties and high CO₂ plasticization. Here, we designed new polyurethane (PU) structures with bulky aromatic chain extenders that afford preferred mechanical properties for ultra-thin-film formation. An improvement of about 1500% in Young's modulus and 600% in hardness was observed for pentiptycene-based PUs compared to the typical PU membranes. Single (CO₂, H₂, CH₄, and N₂) and mixed (CO₂/N₂ and CO₂/CH₄) gas permeability tests were performed on the PU membranes. The resulting TFC membranes showed a high CO₂ permeance up to 1400 GPU (10^-6 cm³(STP) cm^-2 s^-1 cmHg^-1) and the CO₂/N₂ and CO₂/H₂ selectivities of about 22 and 2.1, respectively. The enhanced mechanical properties of pentiptycene-based PUs result in high-performance thin membranes with the similar selectivity of the bulk polymer. The thin film membranes prepared from pentiptycene-based PUs also showed a twofold enhanced plasticization resistance compared to non-pentiptycene-containing PU membranes.

Effect of Reinforcement at Length Scale for Polyurethane Cellular Scaffolds by Supramolecular Assemblies

This study is aimed to represent the role of carbonaceous nanofillers to reinforce the commercially available polyurethane porous structure. The effect of dimensionality of fillers to anchor the construction of stable three-dimensional (3D) cellular architectures has been highlighted. The cellular frameworks of commercially available thermoplastic polyurethane (TPU) have been fabricated through the thermoreversible supramolecular self-assembly route. It was established that the minimum shrinkage of TPU lattice structures occurred when the solid-state network is strengthened by the topologically engineered 3D hierarchical nanofillers, where the amount of reinforcement was found to play a critical role. It has been established by series of structure-property correlations that reinforcing the cellular structure to endure the capillary stress is equally effective as supercritical drying for producing low-density porous morphologies. The removal of liquid phase from gel is as important as the presence of 3D fillers in the matrix for reinforcing the cellular structures when replacing the solvent phase with air to generate a two-phase solid-gas engineered morphology. The insight into the polyurethane network structure revealed that the dimensionality, amount, and distribution of fillers in the matrix are critical for reinforcing the cellular scaffolds in solid gel without any cross-linking.

Interfacial Connection Mechanisms in Calcium-Silicate-Hydrates/Polymer Nanocomposites: A Molecular Dynamics Study

Properties of organic/inorganic composites can be highly dependent on the interfacial connections. In this work, molecular dynamics, using pair-potential-based force fields, was employed to investigate the structure, dynamics, and stability of interfacial connections between calcium-silicate-hydrates (C-S-H) and organic functional groups of three different polymer species. The calculation results suggest that the affinity between C-S-H and polymers is influenced by the polarity of the functional groups and the diffusivity and aggregation tendency of the polymers. In the interfaces, the calcium counterions from C-S-H act as the coordination atoms in bridging the double-bonded oxygen atoms in the carboxyl groups (-COOH), and the Ca-O connection plays a dominant role in binding poly(acrylic acid) (PAA) due to the high bond strength defined by time-correlated function. The defective calcium-silicate chains provide significant numbers of nonbridging oxygen sites to accept H-bonds from -COOH groups. As compared with PAA, the interfacial interactions are much weaker between C-S-H and poly(vinyl alcohol) (PVA) or poly(ethylene glycol) (PEG). Predominate percentage of the -OH groups in the PVA form H-bonds with inter- and intramolecule, which results in the polymer intertwining and reduces the probability of H-bond connections between PVA and C-S-H. On the other hand, the inert functional groups (C-O-C) in poly(ethylene glycol) (PEG) make this polymer exhibit unfolded configurations and move freely with little restrictions. The interaction mechanisms interpreted in this organic-inorganic interface can give fundamental insights into the polymer modification of C-S-H and further implications to improving cement-based materials from the genetic level.

Rational Design of S-UiO-66@GO Hybrid Nanosheets for Proton Exchange Membranes with Significantly Enhanced Transport Performance

Metal-organic frameworks (MOFs) are being intensively explored as filler materials for polymeric proton exchange membranes (PEMs) due to their potentials for the systematic design and modification of proton-conducting properties. S-UiO-66, a stable MOF with functional groups of -SO₃H in its ligands, was selected here to prepare S-UiO-66@graphene oxide (GO) hybrid nanosheets via a facile in situ growth procedure, and then a series of composite PEMs were prepared by hybridizing S-UiO-66@GO and sulfonated poly(ether ether ketone) (SPEEK). The resultant hybrid nanosheets not only possessed abundant -SO₃H groups derived from the ligands of S-UiO-66 but also yielded a uniform dispersion of S-UiO-66 onto GO nanosheets, thus effectively eliminating the agglomeration of S-UiO-66 in the membrane matrix. Thanks to the well-tailored chemical composition and nanostructure of S-UiO-66@GO, the as-prepared SPEEK/S-UiO-66@GO composite PEMs present a significant increase in their proton conductivity under various conditions. In particular, the proton conductivity of the SPEEK/S-UiO-66@GO-10 membrane was up to 0.268 S·cm^-1 and 16.57 mS·cm^-1 at 70 °C-95% RH and 100 °C-40% RH (2.6 and 6.0 times that of recast SPEEK under the same condition), respectively. Moreover, the mechanical property of composite membranes was substantially strengthened and the methanol penetration was well-suppressed. Our investigation indicates the great potential of S-UiO-66@GO in fabricating composite PEMs and also reveals that the high proton conductivity of MOFs can be fully utilized by means of MOF/polymer composite membranes.

Mussel-Inspired Adhesive and Tough Hydrogel Based on Nanoclay Confined Dopamine Polymerization

Adhesive hydrogels are attractive biomaterials for various applications, such as electronic skin, wound dressing, and wearable devices. However, fabricating a hydrogel with both adequate adhesiveness and excellent mechanical properties remains a challenge. Inspired by the adhesion mechanism of mussels, we used a two-step process to develop an adhesive and tough polydopamine-clay-polyacrylamide (PDA-clay-PAM) hydrogel. Dopamine was intercalated into clay nanosheets and limitedly oxidized between the layers, resulting in PDA-intercalated clay nanosheets containing free catechol groups. Acrylamide monomers were then added and in situ polymerized to form the hydrogel. Unlike previous single-use adhesive hydrogels, our hydrogel showed repeatable and durable adhesiveness. It adhered directly on human skin without causing an inflammatory response and was easily removed without causing damage. The adhesiveness of this hydrogel was attributed to the presence of enough free catechol groups in the hydrogel, which were created by controlling the oxidation process of the PDA in the confined nanolayers of clay. This mimicked the adhesion mechanism of the mussels, which maintain a high concentration of catechol groups in the confined nanospace of their byssal plaque. The hydrogel also displayed superior toughness, which resulted from nanoreinforcement by clay and PDA-induced cooperative interactions with the hydrogel networks. Moreover, the hydrogel favored cell attachment and proliferation, owning to the high cell affinity of PDA. Rat full-thickness skin defect experiments demonstrated that the hydrogel was an excellent dressing. This free-standing, adhesive, tough, and biocompatible hydrogel may be more convenient for surgical applications than adhesives that involve in situ gelation and extra agents.

Effective intercalation of zein into Na-montmorillonite: role of the protein components and use of the developed biointerfaces

Biohybrid materials based on the intercalation of zein, the major storage protein in corn, into sodium-exchanged montmorillonite were prepared following two synthesis strategies. The first one made use of zein dissolved in 80% (v/v) ethanol/water solution, the usual solvent for this protein, while the second method is new and uses a sequential process that implies the previous separation of zein components in absolute ethanol. This treatment of zein with ethanol renders a soluble yellow phase and an agglomerate of insoluble components, which are able to intercalate the layered silicate when an aqueous dispersion of montmorillonite is added to the ethanol medium containing both phases. The diverse steps in this second route were investigated individually in order to understand the underlying mechanism that drives to the intercalation of this complex hydrophobic biomacromolecule into the hydrophilic interlayer space of sodium-exchanged montmorillonite. In addition to physicochemical characterization of the resulting materials, these biohybrid interfaces were also evaluated as biofillers in the preparation of diverse ecofriendly nanocomposites.

One-Pot Synthesis of Fe(III)-Polydopamine Complex Nanospheres: Morphological Evolution, Mechanism, and Application of the Carbonized Hybrid Nanospheres in Catalysis and Zn-Air Battery

We report one-pot synthesis of Fe(III)-polydopamine (PDA) complex nanospheres, their structures, morphology evolution, and underlying mechanism. The complex nanospheres were synthesized by introducing ferric ions into the reaction mixture used for polymerization of dopamine. It is verified that both the oxidative polymerization of dopamine and Fe(III)-PDA complexation contribute to the "polymerization" process, in which the ferric ions form coordination bonds with both oxygen and nitrogen, as indicated by X-ray absorption fine-structure spectroscopy. In the "polymerization" process, the morphology of the complex nanostructures is gradually transformed from sheetlike to spherical at the feed Fe(III)/dopamine molar ratio of 1/3. The final size of the complex spheres is much smaller than its neat PDA counterpart. At higher feed Fe(III)/dopamine molar ratios, the final morphology of the "polymerization" products is sheetlike. The results suggest that the formation of spherical morphology is likely to be driven by covalent polymerization-induced decrease of hydrophilic functional groups, which causes reself-assembly of the PDA oligomers to reduce surface area. We also demonstrate that this one-pot synthesis route for hybrid nanospheres enables the facile construction of carbonized PDA (C-PDA) nanospheres uniformly embedded with Fe3O4 nanoparticles of only 3-5 nm in size. The C-PDA/Fe3O4 nanospheres exhibit catalytic activity toward oxygen reduction reaction and deliver a stable discharge voltage for over 200 h when utilized as the cathode in a primary Zn-air battery and are also good recyclable catalyst supports.

Rheological and Mechanical Behavior of Silk Fibroin Reinforced Waterborne Polyurethane

Waterborne polyurethane (WPU) is a versatile and environment-friendly material with growing applications in both industry and academia. Silk fibroin (SF) is an attractive material known for its structural, biological and hemocompatible properties. The SF reinforced waterborne polyurethane (WPU) is a promising scaffold material for tissue engineering applications. In this work, we report synthesis and characterization of a novel nanocomposite using SF reinforced WPU. The rheological behaviors of WPU and WPU-SF dispersions with different solid contents were investigated with steady shear and dynamic oscillatory tests to evaluate the formation of the cross-linked gel structure. The average particle size and the zeta potential of WPU-SF dispersions with different SF content were examined at 25 °C to investigate the interaction between SF and WPU. FTIR, SEM, TEM and tensile testing were performed to study the effects of SF content on the structural morphology and mechanical properties of the resultant composite films. Experimental results revealed formation of gel network in the WPU dispersions at solid contents more than 17 wt %. The conjugate reaction between the WPU and SF as well as the hydrogen bond between them helped in dispersing the SF powder into the WPU matrix as small aggregates. Addition of SF to the WPU also improved the Young's modulus from 0.30 to 3.91 MPa, tensile strength from 0.56 to 8.94 MPa, and elongation at break from 1067% to 2480%, as SF was increased up to 5 wt %. Thus, significant strengthening and toughening can be achieved by introducing SF powder into the WPU formulations.