Fast-response room temperature hydrogen gas sensors using platinum-coated spin-capable carbon nanotubes

Room-Temperature Flexible CNT/Fe2O3 Film Sensor for ppb-Level H2S Detection

Carbon nanotubes (CNTs) had room temperature response, large surface area, and excellent mechanical properties, making them favorable for the design of flexible, wearable, and portable gas sensors. However, CNTs were lacking in response and selective response to different gases, such as H2S. Here, we demonstrated a flexible H2S ppb-level gas sensor based on a carbon nanotube/amorphous Fe2O3 (CNT/Fe2O3) film at room temperature, which was fabricated via a simple one-step solvent-thermal method. The CNT/Fe2O3 film gas sensor exhibited a high selective response to H2S (with a response of 55.1% to 100 ppb H2S), rapid reversible response at room temperature (with a response time of ∼127 s to 100 ppb H2S), and low limit of detection to about 2 ppb. Additionally, the CNT/Fe2O3 film maintained good sensing performance under various bending conditions and could be further fabricated into the fiber gas sensor device via wet stretching, retaining response at the ppb level (with a response of 18.6% to 100 ppb H2S). This research on a flexible gas sensor device based on the CNT film/fiber opened up new possibilities for wearable portable electronic device applications.

A Platinum Nanowire Sensor for Ethylene in Air

A single platinum nanowire (PtNW) chemiresistive sensor for ethylene gas is reported. In this application, the PtNW performs three functions: (1) Joule self-heating to a specified temperature, (2) in situ resistance-based temperature measurement, and (3) detection of ethylene in air as a resistance change. Ethylene gas in air is detected as a reduction in nanowire resistance by up to 4.5% for concentrations ranging from 1 to 30 ppm in an optimum NW temperature range from 630 to 660 K. This response is rapid (30-100 s), reversible, and reproducible for repetitive ethylene pulses. A threefold increase in signal amplitude is observed as the NW thickness is reduced from 60 to 20 nm, commensurate with a signal transduction mechanism involving surface electron scattering.

Probing the role of CNTs in Pt nanoparticle/CNT/graphene nanohybrids H2 sensors

In the carbon nanotubes film/graphene heterostructure decorated with catalytic Pt nanoparticles using atomic layer deposition (Pt-NPs/CNTs/Gr) H2 sensors, the CNT film determines the effective sensing area and the signal transport to Gr channel. The former requires a large CNT aspect ratio for a higher sensing area while the latter demands high electric conductivity for efficient charge transport. Considering the CNT’s aspect ratio decreases, while its conductivity increases (i.e., bandgap decreases), with the CNT diameter, it is important to understand how quantitatively these effects impact the performance of the Pt-NPs/CNTs/Gr nanohybrids sensors. Motivated by this, this work presents a systematic study of the Pt-NPs/CNTs/Gr H2 sensor performance with the CNT films made from different constituent CNTs of diameters ranging from 1 nm for single-wall CNTs, to 2 nm for double-wall CNTs, and to 10–30 nm for multi-wall CNTs (MWCNTs). By measuring the morphology and electric conductivity of SWCNT, DWCNT and MWCNT films, this work aims to reveal the quantitative correlation between the sensor performance and relevant CNT properties. Interestingly, the best performance is obtained on Pt-NPs/MWCNTs/Gr H2 sensors, which can be attributed to the compromise of the effective sensing area and electric conductivity on MWCNT films and illustrates the importance of optimizing sensor design.

Tunable Low Crystallinity Carbon Nanotubes/Silicon Schottky Junction Arrays and Their Potential Application for Gas Sensing

Highly ordered nanostructure arrays have attracted wide attention due to their wide range of applicability, particularly in fabricating devices containing scalable and controllable junctions. In this work, highly ordered carbon nanotube (CNT) arrays grown directly on Si substrates were fabricated, and their electronic transport properties as a function of wall thickness were explored. The CNTs were synthesized by chemical vapor deposition inside porous alumina membranes, previously fabricated on n-type Si substrates. The morphology of the CNTs, controlled by the synthesis parameters, was characterized by electron microscopies and Raman spectroscopy, revealing that CNTs exhibit low crystallinity (LC). A study of conductance as a function of temperature indicated that the dominant electric transport mechanism is the 3D variable range hopping. The electrical transport explored by I-V curves was approached by an equivalent circuit based on a Schottky diode and resistances related to the morphology of the nanotubes. These junction arrays can be applied in several fields, particularly in this work we explored their performance in gas sensing mode and found a fast and reliable resistive response at room temperature in devices containing LC-CNTs with wall thickness between 0.4 nm and 1.1 nm.

Synthesis Methods of Obtaining Materials for Hydrogen Sensors

The development of hydrogen sensors has acquired a great interest from researchers for safety in fields such as chemical industry, metallurgy, pharmaceutics or power generation, as well as due to hydrogen’s introduction as fuel in vehicles. Several types of sensors have been developed for hydrogen detection, including resistive, surface acoustic wave, optical or conductometric sensors. The properties of the material of the sensitive area of the sensor are of great importance for establishing its performance. Besides the nature of the material, an important role for its final properties is played by the synthesis method used and the parameters used during the synthesis. The present paper highlights recent results in the field of hydrogen detection, obtained using four of the well-known synthesis and deposition methods: sol-gel, co-precipitation, spin-coating and pulsed laser deposition (PLD). Sensors with very good results have been achieved by these methods, which gives an encouraging perspective for their use in obtaining commercial hydrogen sensors and their application in common areas for society.

Development of an ALD-Pt@SWCNT/Graphene 3D Nanohybrid Architecture for Hydrogen Sensing

A nanohybrid architecture composed of single-wall carbon nanotube films and graphene heterostructures (SWCNT/graphene) was developed as a three-dimensional (3D) electrode. Atomic layer deposition (ALD) was used for conformal coating of catalytic Pt nanoparticles on the 3D ALD-Pt@SWCNT/graphene nanohybrid architecture for further enhancement of H₂ sensing, taking advantage of the large sensing area and conformally coated nanostructures of the catalytic Pt. Remarkably, the H₂ response was found to be improved by 50% in the SWCNT/graphene nanohybrid, indicating that graphene provides a more efficient charge transport. The ALD-Pt further enhances the H₂ responsivity of the 3D ALD-Pt @SWCNT/graphene nanohybrids. By coating 10 cycles of ALD-Pt on the SWCNT/graphene nanohybrid, the H₂ response (2.77%) is approximately twice that (1.4%) of its counterpart without the ALD-Pt. By further optimizing the 3D ALD-Pt@SWCNT/graphene nanohybrids with respect to the ALD-Pt cycle numbers and SWCNT film thickness, a H₂ responsivity as high as 7.5% was achieved on the SWCNT/graphene nanohybrid sample with a 560 nm thick SWCNT film and 50 cycles of ALD-Pt.

Chemiresistive Hydrogen Sensors: Fundamentals, Recent Advances, and Challenges

Hydrogen (H₂) is one of the next-generation energy sources because it is abundant in nature and has a high combustion efficiency that produces environmentally benign products (H₂O). However, H₂/air mixtures are explosive at H₂ concentrations above 4%, thus any leakage of H₂ must be rapidly and reliably detected at much lower concentrations to ensure safety. Among the various types of H₂ sensors, chemiresistive sensors are one of the most promising sensing systems due to their simplicity and low cost. This review highlights the advances in H₂ chemiresistors, including metal-, semiconducting metal oxide-, carbon-based materials, and other materials. The underlying sensing mechanisms for different types of materials are discussed, and the correlation of sensing performances with nanostructures, surface chemistry, and electronic properties is presented. In addition, the discussion of each material emphasizes key advances and strategies to develop superior H₂ sensors. Furthermore, recent key advances in other types of H₂ sensors are briefly discussed. Finally, the review concludes with a brief outlook, perspective, and future directions.

Intense Pulsed Light-Treated Near-Field Electrospun Nanofiber on a Quartz Tuning Fork for Multimodal Gas Sensors

Accurate and portable gas sensors are required for environmental monitoring, locating leakages, and detecting trace chemical vapors or gases. Although many sensors have been developed, few can rapidly and selectively detect parts per million (ppm) concentration changes. In this work, we fabricate multimodal gas sensors by depositing a single nanocomposite fiber between the prongs of a quartz tuning fork (QTF). The resulting sensors are portable and integrate multimodal approaches by applying both chemo-mechanical sensing for sensitivity and electrochemical sensing for selectivity. Near-field electrospinning (NFES) produces a flexible and semiconductive nanocomposite fiber with ∼500 nm diameter that can be integrated into electronic systems as environmental gas sensors. Intense pulsed light (IPL) and sputter coating improve adhesion of the nanocomposite fiber onto a QTF. Furthermore, IPL offers improved sensing performance due to the higher specific surface area and reduction in polymer content. In this study, hydrogen gas (H₂) is chosen as a target gas since it is a common energy source in fuel cell applications and byproduct in chemical reactions. An electrospinning solution containing polyaniline, multiwalled carbon nanotubes, and platinum nanoparticles is used to test H₂ gas sensing performance. The resulting multimodal sensors are selective to hydrogen versus other gases and vapors including methane, hexane, toluene, ammonia, ethanol, carbon dioxide, and oxygen. Furthermore, the sensors detect ppm levels of hydrogen gas even in the presence of high humidity that typically hinders gas sensor performance. The development of this sensor leads to a new method for compact and portable multimodal gas sensing.

Graphene-Based Hydrogen Gas Sensors: A Review

Graphene is a material gaining attention as a candidate for new application fields such as chemical sensing. In this review, we discuss recent advancements in the field of hydrogen gas sensors based on graphene. Accordingly, the main part of the paper focuses on hydrogen gas sensors and examines the influence of different manufacturing scenarios on the applicability of graphene and its derivatives as key components of sensing layers. An overview of pristine graphene customization methods is presented such as heteroatom doping, insertion of metal/metal oxide nanosized domains, as well as creation of graphene-polymer blends. Volumetric structuring of graphene sheets (single layered and stacked forms) is also considered as an important modifier of its effective use. Finally, a discussion of the possible advantages and weaknesses of graphene as sensing material for hydrogen detection is provided.

Ultrasensitive and Selective Gas Sensor Based on a Channel Plasmonic Structure with an Enormous Hot Spot Region

We present experimental and theoretical studies of a metamaterial-based plasmonic structure to build a plasmonic-molecular coupling detection system. High molecular sensitivity is realized only when molecules are located in the vicinity of the enhanced field (hot spot region); thus, introducing target molecules in the hot spot region to maximize plasmonic-molecular coupling is crucial to developing the sensing technology. We design a metamaterial consisting of a vertically oriented metal insulator metal (MIM) structure with a 25 nm channel sandwiched between two metal films, which enables the delivery of molecules into the large ravinelike hot spot region, offering an ultrasensitive platform for molecular sensing. This metamaterial is applied to carbon dioxide and butane detection. We design the structure to exhibit resonances at 4033 and 2945 cm^-1, which overlap with the C═O and -CH₂ vibration modes, respectively. The mutual coupling of these two resonance modes creates a Fano resonance, and their distinct peaks are clearly observed in the corresponding transmission dips. In addition, owing to its small footprint, such a vertical-oriented MIM structure enables us to increase the integration density and allows the detection of a 20 ppm concentration with negligible background noise and high selectivity in the mid-infrared region.

Improving gas sensing performance by oxygen vacancies in sub-stoichiometric WO3-x

Sub-stoichiometric WO3-x has provided an alternative platform to investigate oxygen vacancies in gas sensors based on metal-oxides. We present an experimental study on the influence of sub-stoichiometric WO3-x phase upon gas sensing performance. High-quality WO3-x nanostructures with several x values (WO3, W19O55, W5O14, W18O49) were synthesized and used to fabricate H2S gas sensors. Temperature programmed desorption of oxygen (O2-TPD) shows that oxygen absorption behaviors of the as-prepared WO3-x nanostructures are affected by oxygen vacancies, which played a critical role in the detection of H2S at varying temperature range. We find that oxygen vacancies in sub-stoichiometric WO3-x facilitate the ionosorption process and in turn enhance the performance of the gas sensor.

Fast Hydrogenation and Dehydrogenation of Pt/Pd Bimetal Decorated over Nano-Structured Ag Islands Grown on Alumina Substrates

This study reports the fast hydrogenation and dehydrogenation of ultra-thin discrete platinum/palladium (Pt/Pd) bimetal over nano-structured Ag islands grown on rough alumina substrate by a RF magnetron sputtering technique. The morphology of Ag nanoislands was optimized by RF magnetron sputtering and rapid thermal annealing process. Later, Pt/Pd bimetal (10/10) nm were deposited by RF magnetron sputtering on the nanostructured Ag islands. After the surface morphological optimization of Ag nanoislands, the resultant structure Pt/Pd@Ag nanoislands at alumina substrate showed a fast and enhanced hydrogenation and dehydrogenation (20/25 s), response magnitude of 2.3% (10,000 ppm), and a broad detection range of 500 to 40,000 ppm at the operating temperature of 120 °C. The superior hydrogenation and dehydrogenation features can be attributed to the hydrogen induced changes in the work function of Pt/Pd bimetal which enhances the coulomb scattering of percolated Pt/Pd@Ag nanoislands. More importantly, the atomic arrangements and synergetic effects of complex metal alloy interfacial structure on Ag nanoislands, supported by rough alumina substrate incorporate the vital role in accelerating the H₂ absorption and desorption properties.

The H2 sensing properties of facets-dependent Pd nanoparticles-supported ZnO nanorods

The loading of noble-metal nanoparticles (NPs) is an effective approach for the enhancement of H₂ sensing performances, although there have been rare reports focused on the effect of the facets of noble-metal nanoparticles in the H₂ sensing performance. The catalytic and adsorption performance of noble-metal nanocrystals is mainly determined by their exposed facets, while the gas sensing performance of sensors is strongly correlated to the adsorption and reaction between the gases and sensor materials. Hence, it is very important to study the gas sensing performance of the different facets-exposed noble-metal nanoparticles. In this study, a set of shape-controlled Pd NPs have been prepared and loaded onto the ZnO nanorods, and the gas sensing performance of the Pd nanoparticle-loaded ZnO to 250 ppm of H₂ has been detected. The results indicate that the cubic Pd NPs-loaded ZnO shows higher and faster sensing response to H₂ than the octahedral and spherical Pd-loaded ZnO owing to the stronger adsorption of the H₂ by cubic Pd NPs enclosed by (100) facets than the octahedral NPs enclosed by (111) facets. The cubic Pd NPs-loaded ZnO also exhibits better sensing selectivity and repeatability towards H₂.

Fabrication of multiwall carbon nanotube sheet based hydrogen sensor on a stacking multi-layer structure

In this research, we propose a new simple method to fabricate hydrogen gas sensors by stacking multiwall carbon nanotube (MWCNT) sheets. MWCNT sheets offer a larger surface area and more CNT contact, which are key factors for gas sensing, because of their super-high alignment and end-to-end structure compared to traditional CNT film. Besides, MWCNT sheets can be directly drawn from spinnable CNT arrays on large scales. Therefore, this method is a potential answer for the mass production and commercialization of CNT-based sensors with high responsivity. By stacking layers of sheets in various arrangements, the microstructure and CNT interactions in the layers were changed and their influence on gas sensing investigated. It was observed that the sample with three layers of sheet and functionalized with 3 nm thick Pd showed the best gas sensing performance, with a response of 12.31% at 4% H₂ and response time below 200 s.

Drawn on Paper: A Reproducible Humidity Sensitive Device by Handwriting

This article describes the development of a kind of full carbon-based humidity sensor fabricated on the paper substrate by handwriting. The electrodes were written by commercial pencils, and the sensitive layer was drawn with an oxidized multiwalled carbon nanotubes (o-MWCNTs) ink marker. The resultant devices exhibit good reproducibility and stability during the dynamic measurement. The response of the optimized paper-based sensor exhibits about five times higher than sensors fabricated on the ceramic substrate, which is owing to the hydrophilic property of the paper substrate. The structure of the sensitive layer formed by dispersing sensitive materials in the porous surface of paper substrates alleviates the inner stress in the process of bending. The response of printing paper-based sensors only shows the 6.7% decay even under an extremely high bending degree.

Highly ordered sandwich-type (phthalocyaninato)(porphyrinato) europium double-decker nanotubes and room temperature NO2 sensitive properties

Nanotubes of compound 2 showed high sensitivity to NO₂, revealing that a molecular packing mode can tune gas sensing properties.

Carbon Nanotube-Based Chemical Sensors

The need to sense gases and vapors arises in numerous scenarios in industrial, environmental, security and medical applications. Traditionally, this activity has utilized bulky instruments to obtain both qualitative and quantitative information on the constituents of the gas mixture. It is ideal to use sensors for this purpose since they are smaller in size and less expensive; however, their performance in the field must match that of established analytical instruments in order to gain acceptance. In this regard, nanomaterials as sensing media offer advantages in sensitivity, preparation of chip-based sensors and construction of electronic nose for selective detection of analytes of interest. This article provides a review of the use of carbon nanotubes in gas and vapor sensing.