Conceptual Approach to Renewable Barrier Film Design Based on Wood Hydrolysate

High-Performanced Hemicellulose Based Organic-Inorganic Films with Polyethyleneimine

For the high-value utilization of hemicellulose-based composite films, the poor film-forming and mechanical properties of hemicellulose-based composite films must be surmounted crucially. Based on this, hemicellulose-based organic-inorganic composite films with good mechanical properties were prepared from quaternized hemicelluloses (QH), bentonite, and polyethyleneimine (PEI). The QH/PEI/bentonite composite films were prepared by vacuum filtration, and the properties of the composite film were investigated. The results showed that the QH was inserted into bentonite nanosheets through hydrogen bonding and electrostatic interactions. PEI was cross-linked with hemicellulose by hydroxyl groups, electrostatically attracted by the bentonite flake layers. The mechanical properties of the composite films were significantly increased by the incorporation of PEI. When the PEI content was 20%, the tensile stress of the composite film was increased by 155.18%, and the maximum tensile stress was reached 80.52 MPa. The composite films had strong UV absorption ability with the transmittance was almost 0 in the UV region from 200 to 300 nm. The thermal property of composite film was also improved, and the residual mass increased by three times compared to QH. These results provide a theoretical basis for the use of hemicellulose-based composite films in packaging applications.

Elaboration of hemicellulose-based films: Impact of the extraction process from spruce wood on the film properties

In this work, steam explosion (STEX), microwave assisted extraction (MAE) and high voltage electrical discharges (HVED) pretreatments have been evaluated for their impact on the physicochemical characteristics of extracted hemicellulosic polymers and on the resulting hemicellulose-based films. Extraction was carried out on spruce sawdust pre-soaked in water (WPS) or 1 M NaOH solution (SPS). The results have shown that STEX pretreatment gave the highest hemicellulose yields (64 and 66 mg g^-1 of dry wood from WPS and SPS respectively) followed by MAE and HVED whilst MAE pretreatment produced the highest molecular mass (M_w~66 kDa of arabinoglucoronoxylans from SPS and 56 kDa for galactoglucomannans from WPS). A relatively high acetylation degree was found for STEX WPS (acetylation degree ≈ 0.35) and a high lignin content for STEX SPS (≈12%). Films have been produced by casting using sorbitol as plasticizer. Low oxygen barrier and light transmittance properties were observed for the films obtained from hemicelluloses extracted from SPS due to their high molecular mass and to intermolecular bonding of hemicelluloses and lignin.

Synthesis, characterization and enzymatic surface roughing of cellulose/xylan composite films

Upgrading renewable cellulose biopolymer to various high-value material/chemical is of great importance in building a sustainable bio-economy. This work assessed the technical feasibility of fabricating transparent cellulose/xylan composite films using facile solution-casting method. More importantly, this work also initially assessed the technical potential of xylanase treatment to selectively modify the surface of the obtained composite films with the goal of extending their applications. When bleached Kraft xylan addition was lower than 20 wt%, the composite films could still retain their original mechanical and structural advantages. Xylanase treatment specifically removed 26.0% and 32.3% xylan of the composite films with an enzyme loading of 2 and 5 mg g^-1 cellulose, respectively. It was shown that xylan component was heterogeneously located in the surface of the composite films during film-casting process, which allowed the subsequent surface etching/roughing at nanoscale using facile xylanase treatment without compromising their structural advantages.

Hardwood Kraft Lignin-Based Hydrogels: Production and Performance

In this study, hydrogels were synthesized through the radical polymerization of hardwood kraft lignin, N-isopropylacrylamide, and N,N'-methylenebisacrylamide. Statistical analyses were employed to produce lignin-based hydrogels with the highest yield and swelling capacity. The success of the polymerization reactions was confirmed by NMR and Fourier infrared spectroscopy. The lignin-based hydrogel was more thermally and rheological stable, but exhibited less swelling affinity, than synthetic hydrogel. The rheological studies indicated that the swollen hydrogels were predominantly elastic and exhibited a critical solution temperature that was between 34 and 37 °C. Compared with the synthetic hydrogel, lignin-based hydrogel behaved less elastic as temperature increased. In addition to inducing a green hydrogel, the results confirmed that hardwood lignin-based hydrogel would have different properties than synthetic-based hydrogels, which could be beneficial for some applications.

Hydroxyapatite nanobelt/polylactic acid Janus membrane with osteoinduction/barrier dual functions for precise bone defect repair

Controllable osteoinduction maintained in the original defect area is the key to precise bone repair. To meet the requirement of precise bone regeneration, a hydroxyapatite (HAp) nanobelt/polylactic acid (PLA) (HAp/PLA) Janus membrane has been successfully prepared in this study by coating PLA on a paper-like HAp nanobelt film by a casting-pervaporation method. The Janus membrane possesses dual functions: excellent osteoinduction from the hydrophilic HAp nanobelt side and barrier function originating from the hydrophobic PLA film. The cell viability and osteogenic differentiation ability of human adipose-derived stem cells (hADSCs) on the Janus membrane were assessed. The in vitro experimental results prove that the HAp nanobelt side presents high cell viability and efficient osteoinduction without any growth factor and that the PLA side can prohibit cell attachment. The in vivo repair experiments on a rat mandible defect model prove that the PLA side can prevent postoperative adhesion between bone and adjacent soft tissues. Most importantly, the HAp side has a strong ability to promote defect repair and bone regeneration. Therefore, the HAp/PLA Janus membrane will have wide applications as a kind of tissue engineering material in precise bone repair because of its unique dual osteoinduction/barrier functions, biocompatibility, low cost, and its ability to be mass-produced.

STATE OF SIGNIFICANCE

Precise bone defect repair to keeping tissue integrity and original outline shape is a very important issue for tissue engineering. Here, we have designed and prepared a novel HAp/PLA Janus membrane using a casting-pervaporation method to form a layer of PLA film on paper-like HAp nanobelt film. HAp nanobelt side of the Janus membrane can successfully promote osteogenic differentiation. PLA side of the Janus membrane exhibits good properties as a barrier for preventing the adhesion of cells in vitro. Mandible repair experiments in vivo have shown that the HAp/PLA Janus membrane can promote rat mandible repair on the HAp side and can successfully prevent postoperative adhesion on the PLA side at the same time. Therefore, the HAp/PLA Janus membrane with its osteoinduction/barrier dual functions can be applied to repair bone defect precisely.

Recycling of pre-hydrolysis liquor to improve the concentrations of hemicellulosic saccharides during water pre-hydrolysis of aspen woodchips

In this study, the pre-hydrolysis liquor (PHL) was recycled during aspen chip water pre-hydrolysis, and the effects of PHL recycling on the extraction and accumulation of the hemicellulosic saccharides especially that with high molecular weight in the PHL were studied. The results showed that the concentration of hemicellulose saccharides in PHL depended on the pre-hydrolysis temperature and PHL recycling times. Compared to the unrecycled PHL, the concentration of hemicellulosic saccharides in PHL increased significantly when recycling PHL once or twice at 170°C. Furthermore, the amount of high-molecular-weight hemicelluloses (HMHs) in PHL recycled once at 170°C increased from 2.58g/L (unrecycled) to 6.18g/L, but the corresponding average molecular weight of HMHs decreased from 9.2kDa to 7.6kDa. The concentration of hemicellulosic saccharides in PHL decreased with PHL recycling time at 180°C, accompanied by the formation of a significant amount of furfural.

Facile synthesis of high strength hot-water wood extract films with oxygen-barrier performance

Biobased nanocomposite films for food packaging with high mechanical strength and good oxygen-barrier performance were developed using a hot-water wood extract (HWE). In this work, a facile approach to produce HWE/montmorillonite (MMT) based nanocomposite films with excellent physical properties is described. The focus of this study was to determine the effects of the MMT content on the structure and mechanical properties of nanocomposites and the effects of carboxymethyl cellulose (CMC) on the physical properties of the HWE-MMT films. The experimental results suggested that the intercalation of HWE and CMC in montmorillonite could produce compact, robust films with a nacre-like structure and multifunctional characteristics. This results of this study showed that the mechanical properties of the film designated F_CMC0.05 (91.5 MPa) were dramatically enhanced because the proportion of HWE, MMT and CMC was 1:1.5:0.05. In addition, the optimized films exhibited an oxygen permeability below 2.0 cm³μm/day·m²·kPa, as well as good thermal stability due to the small amount of CMC. These results provide a comprehensive understanding for further development of high-performance nanocomposites which are based on natural polymers (HWE) and assembled layered clays (MMT). These films offer great potential in the field of sustainable packaging.

Thermoset-cross-linked lignocellulose: a moldable plant biomass

The present work demonstrates a high biomass content (i.e., up to 90% by weight) and moldable material by controlled covalent cross-linking of lignocellulosic particles by a thermoset through epoxide-hydroxyl reactions. As an example for lignocellulosic biomass, Eastern redcedar was employed. Using scanning fluorescence microscopy and vibrational spectroscopy, macroscopic to molecular scale interactions of the thermoset with the lignocellulose have been revealed. Impregnation of the polymer resin into the biomass cellular network by capillary action as well as applied pressure results in a self-organizing structure in the form of thermoset microrods in a matrix of lignocellulose. We also infer permeation of the thermoset into the cell walls from the reaction of epoxides with the hydroxyls of the lignin. Compression tests reveal, at 30% thermoset content, thermoset-cross-linked lignocellulose has superior mechanical properties over a commercial wood plastic composite while comparable stiffness and strength to bulk epoxy and wood, respectively. The failure mechanism is understood to be crack propagation along the particle-thermoset interface and/or interparticle thermoset network.

Synthesis and characterisation of MOF/ionic liquid/chitosan mixed matrix membranes for CO2/N2 separation

The CO₂ permeability and CO₂/N₂ selectivity of IL–CS membranes is improved by adding nano-HKUST-1 and ZIF-8, and predicted accurately by Maxwell-derived model as a function of interfacial contact, crystallinity and pore blockage with temperature.

Obtaining spruce hemicelluloses of desired molar mass by using pressurized hot water extraction

There is growing interest in utilizing galactoglucomannan, the main hemicellulose in softwoods, for various applications such as cosmetics, pharmaceuticals, textiles, alimentary, and health products, as well as for the production of fuels. For fuel production and for using the rare sugars as platform chemicals, the hemicelluloses need to be hydrolyzed to sugar monomers, and for this purpose, low-molecular-mass extracts are favorable. However, for the other applications high molecular masses are required, which presents an even greater challenge for extraction. The ability to optimize the extraction process according to the needs of further processing, by using solely water as the solvent, is a key issue in the environmentally friendly utilization of this versatile raw material. The goal of this work is to study how the average molar mass of hemicelluloses extracted from spruce sapwood can be influenced by altering the experimental conditions. The main parameters influencing the extraction and hydrolysis of the hemicelluloses, namely, extraction time, temperature, pH, and chip size, were studied. The results show that it is feasible to develop an extraction process for harvesting spruce hemicelluloses, also of large molar masses, for industrial applications by using pressurized hot water extraction.

An unconventional approach for improving the integrity and mechanical properties of xylan type hemicellulose based films

Inclusion of the salt KAcO into hemicellulose based polymeric films results in improved film formation and mechanical properties. Considering this beneficial effect of KAcO, its separation during the hemicellulose isolation process is not always a necessity for film production.

Innovative approaches for converting a wood hydrolysate to high-quality barrier coatings

An advanced approach for the efficient and controllable production of softwood hydrolysate-based coatings with excellent oxygen-barrier performance is presented. An innovative conversion of the spray-drying technique into a coating applicator process allowed for a fast and efficient coating process requiring solely aqueous solutions of softwood hydrolysate, even without additives. Compared to analogous coatings prepared by manual application, the spray-drying produced coatings were more homogeneous and smooth, and they adhered more strongly to the substrate. The addition of glyoxal to the aqueous softwood hydrolysate solutions prior to coating formation allowed for hemicellulose cross-linking, which improved both the mechanical integrity and the oxygen-barrier performance of the coatings. A real-time scanning electron microscopy imaging assessment of the tensile deformation of the coatings allowed for a deeper understanding of the ability of the coating layer itself to withstand stress as well as the coating-to-substrate adhesion.

Long-chain anhydride modification: a new strategy for preparing xylan films

Xylan, which is a widely abundant plant polymer, has been considered as an alternative for film preparation. Up to now, however, xylan films have suffered from brittleness, low mechanical strength, and humidity sensitivity. This paper describes a new and effective strategy to prepare xylan films with high mechanical strength and less moisture-sensitive properties by introducing long carbon chains into the xylan backbone. Furthermore, this work revealed some important details on the relationships between structure (molecular structure, aggregation behaviors, and surface morphology) and properties (film-forming performance, flexibility, tensile strength, and hydrophilicity) of xylan film. It was found that the hydrophobic carbon chains (2-octenylsuccinic anhydride half-ester groups) in the xylan backbone acted as steric hindrance and could effectively prevent xylan chains from aggregation. 2-Octenylsuccinic anhydride (2-OSA) modified xylan (2-OSA-X) demonstrated amorphous structure and had better film-forming performance than the unmodified xylan. 2-OSA-X films were smooth, flexible, and less moisture-sensitive and showed significantly increasing tensile strength at a low degree of substitution.

Prehydrolysis in softwood pulping produces a valuable biorefinery fraction for material utilization

A scaled-up prehydrolysis process was elaborated to demonstrate an industrially feasible operation step in a pulping process that generates a valuable side product in addition to the cellulose pulp. The valuable side product is aqueous process liquor, a softwood hydrolysate (SWH) herein produced in 60 L batches, and its components were recovered and utilized as materials. The process parameters were shown to influence the yield, composition, and quality of the obtained hydrolysates. Furthermore, the process conditions were shown to influence the ability of SWHs to form free-standing, foldable films in blends with either microfibrillated cellulose (MFC) or carboxymethyl cellulose (CMC). Films with oxygen permeabilities (OP) as low as 0.35 cm(3) μm day(-1) m(-2) kPa(-1) at 50% relative humidity, were produced from aqueous solutions providing a viable and green alternative to petroleum-based packaging barriers. The OPs were very low regardless of SWH film composition and upgrading conditions, whereas the films' tensile performance was directly controlled by the ratio of SWH to cocomponent.

Wood hydrolysate barriers: performance controlled via selective recovery

Films and coatings were produced from a noncellulosic polysaccharide-rich wood hydrolysate (WH), and the resulting oxygen barrier performance was improved by a selective choice of upgrading conditions. The WH was obtained from process water in the hydrothermal treatment of hardwood and subjected to one of three alternative upgrading treatments, resulting in xylan-rich fractions with significant differences in structure, composition, and properties of the recovered WH fractions, which in turn had a major impact on their performance with respect to tensile and oxygen barrier properties. The WH in the least upgraded state, the crudest fraction, produced films with the best performance in terms of oxygen permeability and was superior to corresponding films based on highly purified hemicellulose.

Evaluation of alkaline pretreatment temperature on a multi-product basis for the co-production of glucose and hemicellulose based films from lignocellulosic biomass

Cotton stalks were subjected to alkaline pretreatment for the co-production of glucose and hemicellulose based films with a multi-product approach. Three pretreatment temperatures (25, 60 and 90 °C) were evaluated for their effects both on the glucose yield and on the properties of hemicellulose based films. Compared to untreated cotton stalks, the glucose yields were enhanced 3.9, 4.1 and 4.2 times for pretreatments conducted at 25, 60 and 90 °C, respectively. The pretreatment temperature of 90 °C was detrimental in terms of film formation. Tensile energy to break values of the films obtained after pretreatments conducted at 25, 60 and 90 °C were 1.1, 0.8, and 0.4 MJ/m3, respectively. The hemicellulosic part of the process, which considers the production of hemicellulose based films, should govern the pretreatment temperature since it was more responsive to the changes in the pretreatment temperature compared to the cellulosic part that accounts for glucose production.