Production of acetylene and acetylene-based chemicals from coal

Enantioselective Allylboration of Acetylene: A Versatile Tool for the Stereodivergent Synthesis of Natural Products

Efficient catalytic methods that allow the use of simple and abundant chemical feedstocks for the preparation of synthetically versatile compounds are central to modern synthetic chemistry. Acetylene is a basic feedstock with a remarkable production over one million tons per year, although it is underutilized in the stereoselective synthesis of fine chemicals. Here we report a facile catalytic multicomponent reaction that allows for the enantio- and diastereoselective allylboration of acetylene gas. This process is catalyzed by a chiral copper catalyst, operates without specialized equipment or pressurization, and provides chiral skipped dienes bearing stereodefined and orthogonally functionalized olefins with excellent levels of chemo-, regio-, enantio- and diastereoselectivity. The combined stereochemical features and orthogonal functionalization make the products privileged structural scaffolds to access the complete set of stereoisomers of the chiral skipped diene core through simple enantio- and diastereodivergent pathways. The utility of the method is demonstrated with the enantioselective synthesis of three bioactive natural skipped diene products, namely (+)-Nyasol, (+)-Hinokiresinol and Phorbasin C, and other related synthetically relevant chiral molecules.

Near 100% Conversion of Acetylene to High-purity Ethylene at Ampere-Level Current

Direct production of high-purity ethylene from acetylene using renewable energy through electrocatalytic semi-hydrogenation presents a promising alternative to traditional thermocatalytic processes. However, the low conversion of acetylene results in a significant amount of acetylene impurities in the product, necessitating additional purification steps. Herein, a tandem electrocatalytic system that integrates acetylene electrolyzer and zinc-acetylene battery units for high-purity ethylene production is designed. The ultrathin CuO nanoribbons with enriched oxygen vacancies (CuO1-x NRs) as electrocatalysts achieve a remarkable 93.2% Faradaic efficiency of ethylene at an ampere-level current density of 1.0 A cm-2 in an acetylene electrolyzer, and the power density reaches 3.8 mW cm-2 in a zinc-acetylene battery under acetylene stream. Moreover, the tandem electrocatalysis system delivers a single-pass acetylene conversion of 99.998% and ethylene selectivity of 96.1% at a high current of 1.4 A. Experimental data and calculations demonstrate that the presence of oxygen vacancies accelerates water dissociation to produce active hydrogen atoms while preventing the over-hydrogenation of ethylene. Furthermore, techno-economic analysis reveals that the tandem system can dramatically reduce the overall ethylene production cost compared to the conventional thermocatalytic processes. A novel strategy for complete acetylene-to-ethylene conversion under mild conditions, establishing a non-petroleum route for the production of ethylene is reported.

Three Polyhedron-Based Metal-Organic Frameworks Exhibiting Excellent Acetylene Selective Adsorption

The separation of acetylene (C2H2) from ethylene (C2H4) and ethane (C2H6) is crucial for the production of high-purity C2H2 and the recovery of other gases. Polyhedron-based metal-organic frameworks (PMOFs) are characterized by their spacious cavities, which facilitate gas trapping, and cage windows with varying sizes that enable gas screening. In this study, we carefully selected a class of PMOFs based on V-type tetracarboxylic acid linker (JLU-Liu22 containing benzene ring, JLU-Liu46 containing urea group and recombinant reconstructed In/Cu CBDA on the basis of JLU-Liu46) to study the relationship between pore environment and C2 adsorption and separation performance. Among the three compounds, JLU-Liu46 exhibits superior selectivity toward C2H2/C2H4 (2.06) as well as C2H2/C2H6 (2.43). Comparative structural analysis reveals that the exceptional adsorbed-C2H2 performance of JLU-Liu46 can be attributed to the synergistic effects arising from coordinatively unsaturated Cu sites combined with an optimal pore environment (matched pore size and polarity, urea functional group), resulting in a strong affinity between the framework and C2H2 molecules. Furthermore, transient breakthrough simulations of JLU-Liu46 confirmed its potential for separating C2H2 in ternary C2 gas.

A Gold(I)-Acetylene Complex Synthesised using Single-Crystal Reactivity

Using single-crystal to single-crystal solid/gas reactivity the gold(I) acetylene complex [Au(L1)(η2-HC≡CH)][BArF 4] is cleanly synthesized by addition of acetylene gas to single crystals of [Au(L1)(CO)][BArF 4] [L1=tris-2-(4,4'-di-tert-butylbiphenyl)phosphine, ArF=3,5-(CF3)2C6H3]. This simplest gold-alkyne complex has been characterized by single crystal X-ray diffraction, solution and solid-state NMR spectroscopy and periodic DFT. Bonding of HC≡CH with [Au(L1)]+ comprises both σ-donation and π-backdonation with additional dispersion interactions within the cavity-shaped phosphine.

Ethylene electrosynthesis from low-concentrated acetylene via concave-surface enriched reactant and improved mass transfer

Electrocatalytic semihydrogenation of acetylene (C2H2) provides a facile and petroleum-independent strategy for ethylene (C2H4) production. However, the reliance on the preseparation and concentration of raw coal-derived C2H2 hinders its economic potential. Here, a concave surface is predicted to be beneficial for enriching C2H2 and optimizing its mass transfer kinetics, thus leading to a high partial pressure of C2H2 around active sites for the direct conversion of raw coal-derived C2H2. Then, a porous concave carbon-supported Cu nanoparticle (Cu-PCC) electrode is designed to enrich the C2H2 gas around the Cu sites. As a result, the as-prepared electrode enables a 91.7% C2H4 Faradaic efficiency and a 56.31% C2H2 single-pass conversion under a simulated raw coal-derived C2H2 atmosphere (~15%) at a partial current density of 0.42 A cm-2, greatly outperforming its counterpart without concave surface supports. The strengthened intermolecular π conjugation caused by the increased C2H2 coverage is revealed to result in the delocalization of π electrons in C2H2, consequently promoting C2H2 activation, suppressing hydrogen evolution competition and enhancing C2H4 selectivity.

Calcium Carbide (CaC2) as a C2-Synthon by Mechanochemistry

Mechanochemical reactions by ball milling have opened new avenues in chemical synthesis. Particularly, mechanochemistry has facilitated the reaction of insoluble materials to simplify stablished synthetic protocols and develop new ones. One notable application involves the use of calcium carbide (CaC2) as a C2-synthon through mechanochemistry, which has offered a more practical alternative to incorporate C2-units compared to the conventional use of highly flammable gaseous acetylene. For example, by ball milling, the acetylenic anions [C2]2- found in CaC2 have been harnessed for the synthesis of diverse functional carbon materials as well as discrete organic molecules. This Concept aims to contribute to the conceptualization of this innovative approach while highlighting both its advantages and the challenges inherent in the use of CaC2.

Selective Cleavage of α-Olefins to Produce Acetylene and Hydrogen

Acetylene production from mixed α-olefins emerges as a potentially green and energy-efficient approach with significant scientific value in the selective cleavage of C-C bonds. On the Pd(100) surface, it is experimentally revealed that C2 to C4 α-olefins undergo selective thermal cleavage to form surface acetylene and hydrogen. The high selectivity toward acetylene is attributed to the 4-fold hollow sites which are adept at severing the terminal double bonds in α-olefins to produce acetylene. A challenge arises, however, because acetylene tends to stay at the Pd(100) surface. By using the surface alloying methodology with alien Au, the surface Pd d-band center has been successfully shifted away from the Fermi level to release surface-generated acetylene from α-olefins as a gaseous product. Our study actually provides a technological strategy to economically produce acetylene and hydrogen from α-olefins.

Isoreticular Contraction of Cage-like Metal-Organic Frameworks with Optimized Pore Space for Enhanced C2H2/CO2 and C2H2/C2H4 Separations

The C2H2 separation from CO2 and C2H4 is of great importance yet highly challenging in the petrochemical industry, owing to their similar physical and chemical properties. Herein, the pore nanospace engineering of cage-like mixed-ligand MFOF-1 has been accomplished via contracting the size of the pyridine- and carboxylic acid-functionalized linkers and introducing a fluoride- and sulfate-bridging cobalt cluster, based on a reticular chemistry strategy. Compared with the prototypical MFOF-1, the constructed FJUT-1 with the same topology presents significantly improved C2H2 adsorption capacity, and selective C2H2 separation performance due to the reduced cage cavity size, functionalized pore surface, and appropriate pore volume. The introduction of fluoride- and sulfate-bridging cubane-type tetranuclear cobalt clusters bestows FJUT-1 with exceptional chemical stability under harsh conditions while providing multiple potential C2H2 binding sites, thus rendering the adequate ability for practical C2H2 separation application as confirmed by the dynamic breakthrough experiments under dry and humid conditions. Additionally, the distinct binding mechanism is suggested by theoretical calculations in which the multiple supramolecular interactions involving C-H···O, C-H···F, and other van der Waals forces play a critical role in the selective C2H2 separation.

Hydrogen Spillover Accelerates Electrocatalytic Semi-hydrogenation of Acetylene in Membrane Electrode Assembly Reactor

Electrocatalytic acetylene semi-hydrogenation (EASH) offers a promising and environmentally friendly pathway for the production of C2H4, a widely used petrochemical feedstock. While the economic feasibility of this route has been demonstrated in three-electrode systems, its viability in practical device remains unverified. In this study, we designed a highly efficient electrocatalyst based on a PdCu alloy system utilizing the hydrogen spillover mechanism. The catalyst achieved an operational current density of 600 mA cm-2 in a zero-gap membrane electrode assembly (MEA) reactor, with the C2H4 selectivity exceeding 85%. This data confirms the economic feasibility of EASH in real-world applications. Furthermore, through in situ Raman spectroscopy and theoretical calculations, we elucidated the catalytic mechanism involving interfacial hydrogen spillover. Our findings underscore the economic viability and potential of EASH as a greener and scalable approach for C2H4 production, thus advancing the field of electrocatalysis in sustainable chemical synthesis.

Crystal Engineering of a New Hexafluorogermanate Pillared Hybrid Ultramicroporous Material Delivers Enhanced Acetylene Selectivity

Hybrid ultramicroporous materials (HUMs), metal-organic platforms that incorporate inorganic pillars, are a promising class of porous solids. A key area of interest for such materials is gas separation, where HUMs have already established benchmark performances. Thanks to their ready compositional modularity, we report the design and synthesis of a new HUM, GEFSIX-21-Cu, incorporating the ligand pypz (4-(3,5-dimethyl-1H-pyrazol-4-yl)pyridine, 21) and GeF62- pillaring anions. GEFSIX-21-Cu delivers on two fronts: first, it displays an exceptionally high C2H2 adsorption capacity (≥5 mmol g-1) which is paired with low uptake of CO2 (<2 mmol g-1), and, second, a low enthalpy of adsorption for C2H2 (ca. 32 kJ mol-1). This combination is rarely seen in the C2H2 selective physisorbents reported thus far, and not observed in related isostructural HUMs featuring pypz and other pillaring anions. Dynamic column breakthrough experiments for 1:1 and 2:1 C2H2/CO2 mixtures revealed GEFSIX-21-Cu to selectively separate C2H2 from CO2, yielding ≥99.99% CO2 effluent purities. Temperature-programmed desorption experiments revealed full sorbent regeneration in <35 min at 60 °C, reinforcing HUMs as potentially technologically relevant materials for strategic gas separations.

Anionic Ni-Based Metal-Organic Framework with Li(I) Cations in the Pores for Efficient C2H2/CO2 Separation

Acetylene (C2H2) is widely used as a raw material for producing various downstream commodities in the petrochemical and electronic industry. Therefore, the acquisition of high-purity C2H2 from a C2H2/CO2 mixture produced by partial methane combustion or thermal hydrocarbon cracking is of great significance yet highly challenging due to their similar physical and chemical properties. Herein, we report an anionic metal-organic framework (MOF) named LIFM-210, which has Li+ cations in the pores and shows a higher adsorption affinity for C2H2 than CO2. LIFM-210 is constructed by a unique tetranuclear Ni(II) cluster acting as a 10-connected node and an organic ligand acting as a 5-connected node. Single-component adsorption and transient breakthrough experiments demonstrate the good C2H2 selective separation performance of LIFM-210. Theoretical calculations revealed that Li+ ions strongly prefer C2H2 to CO2 and are primary adsorption sites, playing vital roles in the selective separation of C2H2/CO2.

Separation of High-Purity C2H2 from Binary C2H2/CO2 Using Robust Al-Based MOFs Comprising Nitrogen-Containing Heterocyclic Dicarboxylate

In this study, three nitrogen-containing aluminum-based metal-organic frameworks (Al-MOFs), namely, CAU-10pydc, MOF-303, and KMF-1, were investigated for the efficient separation of a C2H2/CO2 gas mixture. Among these three Al-MOFs, KMF-1 demonstrated the highest selectivity for C2H2/CO2 separation (6.31), primarily owing to its superior C2H2 uptake (7.90 mmol g-1) and lower CO2 uptake (2.82 mmol g-1) compared to that of the other two Al-MOFs. Dynamic breakthrough experiments, using an equimolar binary C2H2/CO2 gas mixture, demonstrated that KMF-1 achieved the highest separation performance. It yielded 3.42 mmol g-1 of high-purity C2H2 (>99.95%) through a straightforward desorption process under He purging at 298 K and 1 bar. To gain insights into the distinctive characteristics of the pore surfaces of structurally similar CAU-10pydc and KMF-1, we conducted computational simulations using canonical Monte Carlo and dispersion-corrected density functional theory methods. These simulations revealed that the secondary amine (C2N-H) groups in KMF-1 played a more significant role in differentiating between C2H2 and CO2 compared to that of the N atoms in CAU-10pydc and MOF-303. Consequently, KMF-1 emerged as a promising adsorbent for the separation of high-purity C2H2 from binary C2H2/CO2 gas mixtures.

Ligand Control of Copper-Mediated Cycloadditions of Acetylene to Azides: Chemo- and Regio-Selective Formation of Deutero- and Iodo-Substituted 1,2,3-Triazoles

The participation of σ-monocopper and σ-bis-copper acetylide in mechanistic pathways for copper-catalyzed cycloaddition (CuAAC) reactions of acetylene with azides was probed by analysis of deuterium distributions in the 1,2,3-triazole product formed by deuterolysis of initially formed mono- and bis-copper triazoles. The results show that, when Cu(Phen)(PPh3)2NO3 is used as the catalyst for reactions of acetylene with azides in DMF/D2O, 1-substituted-5-deutero-1,2,3-triazoles are generated selectively. This finding demonstrates that the Cu(Phen)(PPh3)2NO3-catalyzed cycloadditions utilize monocopper acetylide as the substrate and produce 5-copper-1,2,3-triazoles initially. Conversely, when DBU or Et3N is the copper ligand, the process takes place through initial formation and cycloaddition of bis-copper acetylide to produce 4,5-bis-copper-triazole, which reacts with D2O to form the corresponding 4,5-bis-deutero-triazole. Moreover, when C2D2 is used as the substrate, Cu(Phen)(PPh3)2NO3 as the Cu ligand, and H2O/DMF as the solvent, mono-C4-deutreo 1,2,3-triazoles are generated in high yields and excellent levels of regioselectivity. Lastly, CuAAC reactions of acetylene with azides, promoted by CuCl2·2H2O and NaI, yield 4,5-diiodo-1,2,3-triazoles with moderate to high efficiencies.

Efficient industrial-current-density acetylene to polymer-grade ethylene via hydrogen-localization transfer over fluorine-modified copper

Electrocatalytic acetylene semi-hydrogenation to ethylene powered by renewable electricity represents a sustainable pathway, but the inadequate current density and single-pass yield greatly impedes the production efficiency and industrial application. Herein, we develop a F-modified Cu catalyst that shows an industrial partial current density up to 0.76 A cm-2 with an ethylene Faradic efficiency surpass 90%, and the maximum single-pass yield reaches a notable 78.5%. Furthermore, the Cu-F showcase the capability to directly convert acetylene into polymer-grade ethylene in a tandem flow cell, almost no acetylene residual in the production. Combined characterizations and calculations reveal that the Cuδ+ (near fluorine) enhances the water dissociation, and the generated active hydrogen are immediately transferred to Cu0 (away from fluorine) and react with the locally adsorbed acetylene. Therefore, the hydrogen evolution reaction is surpassed and the overall acetylene semi-hydrogenation performance is boosted. Our findings provide new opportunity towards rational design of catalysts for large-scale electrosynthesis of ethylene and other important industrial raw.

Enantio- and Regioselective Copper-Catalyzed 1,2-Dearomatization of Pyridines

A copper-catalyzed dearomative alkynylation of pyridines is reported with excellent regio- and enantioselectivities. The synthetically valuable enantioenriched 2-alkynyl-1,2-dihydropyridine products afforded are generated from the readily available feedstock, pyridine, and commercially available terminal alkynes. The three-component reaction between a pyridine, a terminal alkyne, and methyl chloroformate employs copper chloride and StackPhos, a chiral biaryl P,N- ligand, as the catalytic system. Under mild reaction conditions, the desired 1,2-addition products are delivered in up to 99 % yield with regioselectivity ratios up to 25 : 1 and enantioselectivities values of up to 99 % ee. Activated and non-activated terminal alkynes containing a wide range of functional groups are well tolerated. Even acetylene gas delivered mono-alkynylated products in high yield and ee. Application of the methodology in an efficient enantioselective synthesis of the chiral piperidine indolizidine, coniceine, is reported.

Stepwise Synthesis of Cl-Decorated Trinuclear-Cu Cluster-Based Frameworks for C2H2/C2H4 and C2H2/CO2 Separation

A novel Cl-decorated trinuclear-Cu cluster-based MOF (NbU-7-Cl, NbU denotes Ningbo University) was synthesized by a stepwise synthesis strategy. Compared to one-step reactions, the strategy of combining cationic templates with single-crystal-to-single-crystal transformation provides more possibilities for the design and postsynthetic modification of multifunctional materials. Note that the chloride ions are attached to the copper ions of the planar trinuclear cluster nodes in a fully symmetric or partially asymmetric manner. The insertion of the chloride ion can alter the overall symmetry and adsorption energy in addition to occupying the appropriate asymmetric orbit and reducing the effective active sites of metal. The activated NbU-7-Cl displays improved C2H2 uptake capacity and C2H2/C2H4 and C2H2/CO2 separation performance, which is proved by breakthrough experiments.

Transformation of Acetylene to Ethenylidene, Carbene, Acetylide, Vinyl, and Olefin Groups with Cp*Fe(1,2-Cy2PC6H4S)

Tautomerization of C2H2 at half-sandwich compound Cp*Fe(1,2-Cy2PC6H4S) exclusively produces an iron ethenylidene, Cp*Fe(=C=CH2)(1,2-Cy2PC6H4S) (2). Protonation of the ethenylidene causes nucleophilic attack of the Cα by sulfur, affording a sulfur-tethered carbene complex, [Cp*Fe=C(CH3)SC6H4PCy2]+ (3+). This Fischer-type carbene complex undergoes an unusual isomerization by migrating a hydrogen atom from the β-CH3 group to the α-C, leading to the formation of an olefin complex [Cp*Fe(η4-CH=CH2SC6H4PCy2]+ (4+). Compound 2 also displays diverse redox reactivities. It transforms to a neutral acetylide ferric complex (5) when reacting with free radical scavengers and to a cationic vinyl complex [Cp*Fe(η3-C(=CH2)SC6H4PCy2]+ (6+) upon 1e- oxidation. The interconversion between the vinyl and acetylide complexes can be realized through protonation/deprotonation reactions.

Carbon dioxide capture with aqueous calcium carbide residual solution for calcium carbonate synthesis and its use as an epoxy resin filler

Calcium carbide residue (CCR) is a waste obtained from the production of acetylene gas by the hydration reaction of calcium carbide. This residue is generated in large quantities annually and requires appropriate disposal. The main composition of the residue is calcium hydroxide (Ca(OH)2). Ca(OH)2 can react with CO2 gas and form CaCO3 particles. This process is well known but not very attractive since Ca(OH)2 is obtained from limestone using an energy-intensive thermal conversion process. This paper examined the synthesis of CaCO3 from CCR solutions by capturing CO2 with the aid of triethanolamine (TEA) solutions at doses of 0, 5, 10 and 20% w/w. The precipitated CaCO3 was characterized, and the application of CaCO3 as a filler in epoxy resin was tested. The results showed that the precipitated CaCO3 was mainly calcite, with a 76.6% yield. Cubic calcite was primarily obtained in TEA solutions, whereas small and agglomerated spherical vaterite and cubic calcite particles were formed in non-TEA solutions. The CaCO3-filled epoxy composites showed higher compressive strength than the neat resin. However, the transparency of specimen plates was reduced. These results can serve as guidelines for the application of CCR slurry filtrate obtained from the sedimentation ponds of acetylene plants and help to reduce the amount of wastewater that needs to be treated. CO2 gas from industrial flue gas combined with TEA solution could be applied to precipitate CaCO3 for carbon-neutral manufacturing.

Immobilization of the Polar Group into an Ultramicroporous Metal-Organic Framework Enabling Benchmark Inverse Selective CO2/C2H2 Separation with Record C2H2 Production

One-step harvest of high-purity light hydrocarbons without the desorption process represents an advanced and highly efficient strategy for the purification of target substances. The separation and purification of acetylene (C₂H₂) from carbon dioxide (CO₂) by CO₂-selective adsorbents are urgently demanded yet are very challenging owing to their similar physicochemical properties. Here, we employ the pore chemistry strategy to adjust the pore environment by immobilizing polar groups into an ultramicroporous metal-organic framework (MOF), achieving one-step manufacture of high-purity C₂H₂ from CO₂/C₂H₂ mixtures. Embedding methyl groups into prototype stable MOF (Zn-ox-trz) not only changes the pore environment but also improves the discrimination of guest molecules. The methyl-functionalized Zn-ox-mtz thus exhibits the benchmark reverse CO₂/C₂H₂ uptake ratio of 12.6 (123.32/9.79 cm³ cm^-3) and an exceptionally high equimolar CO₂/C₂H₂ selectivity of 1064.9 at ambient conditions. Molecular simulations reveal that the synergetic effect of pore confinement and surfaces decorated with methyl groups provides high recognition of CO₂ molecules through multiple van der Waals interactions. The column breakthrough experiments suggest that Zn-ox-mtz dramatically achieved the one-step purification capacity of C₂H₂ from the CO₂/C₂H₂ mixture with a record C₂H₂ productivity of 2091 mmol kg^-1, surpassing all of the CO₂-selective adsorbents reported so far. In addition, Zn-ox-mtz exhibits excellent chemical stability under different pH values of aqueous solutions (pH = 1-12). Moreover, the highly stable framework and excellent inverse selective CO₂/C₂H₂ separation performance showcase its promising application as a C₂H₂ splitter for industrial manufacture. This work paves the way to developing reverse-selective adsorbents for the challenging gas separation process.

Efficient C2H2-selective separation in a microporous Zn(II)-based metal-organic framework via the dual-ligand strategy

Implementing the dual-ligand strategy, a microporous Zn-based MOF 1 with nitro and amino groups was effectively produced. The activated interconnected pores of 1 exhibited high C₂H₂ uptake capacity and preferential adsorption behaviour for C₂H₂ over CO₂, as identified by the experiments and simulations. This work provides a new approach for designing and synthesizing the MOFs with desired structures and properties by optimizing their pore environment via the dual-ligand strategy.

Engineering Pore Environments of Sulfate-Pillared Metal-Organic Framework for Efficient C2 H2 /CO2 Separation with Record Selectivity

Engineering pore environments exhibit great potential in improving gas adsorption and separation performances but require specific means for acetylene/carbon dioxide (C₂ H₂ /CO₂ ) separation due to their identical dynamic diameters and similar properties. Herein, a novel sulfate-pillared MOF adsorbent (SOFOUR-TEPE-Zn) using 1,1,2,2-tetra(pyridin-4-yl) ethene (TEPE) ligand with dense electronegative pore surfaces is reported. Compared to the prototype SOFOUR-1-Zn, SOFOUR-TEPE-Zn exhibits a higher C₂ H₂ uptake (89.1 cm³ g^-1 ), meanwhile the CO₂ uptake reduces to 14.1 cm³ g^-1 , only 17.4% of that on SOFOUR-1-Zn (81.0 cm³ g^-1 ). The high affinity toward C₂ H₂ than CO₂ is demonstrated by the benchmark C₂ H₂ /CO₂ selectivity (16 833). Furthermore, dynamic breakthrough experiments confirm its application feasibility and good cyclability at various flow rates. During the desorption cycle, 60.1 cm³ g^-1 C₂ H₂ of 99.5% purity or 33.2 cm³ g^-1 C₂ H₂ of 99.99% purity can be recovered by stepped purging and mild heating. The simulated pressure swing adsorption processes reveal that 75.5 cm³ g^-1 C₂ H₂ of 99.5+% purity with a high gas recovery of 99.82% can be produced in a counter-current blowdown process. Modeling studies disclose four favorable adsorption sites and dense packing for C₂ H₂ .

Sustainable application of calcium carbide residue as a filler for 3D printing materials

Industrial activity results in ton-scale production of calcium carbide and generation of a significant amount of calcium carbide residue (CCR), which is often disposed of in the environment as waste. CCR is an active chemical, and rain washes away alkali from sludge, changing the pH of soils and water and damaging the environment. In this work, we explored new opportunities for the utilization of CCR in view of the coming industrial uptake of digital design and additive technologies. Amazingly, CCR can be successfully used as a filler for the modification of 3D printed materials towards the introduction of hybrid organic/inorganic frameworks. A series of commercially available plastics (PLA, ABS, Nylon, PETG, SBS) were successfully used as matrices for CCR-based composite production with high CCR contents up to 28%. Tensile analyses showed increases in tensile strength and Young's modulus of 9% and 60%, respectively. Moreover, in comparison with the pure plastics, the CCR-based materials better maintained the digitally designed shape (lower shrinkage). Importantly, CCR-filled materials are 3D printable, making them very promising components in the building sector. Considering the amount of already available CCR stored in the environment, this material is available in large quantities in the near future for hybrid materials, and anticipated opportunities exist in the additive manufacturing sector. The involvement of CCR in practical composite materials is equally important for environmental protection and reuse of already available multiple-ton wastes.

Effect of Pyrolysis Conditions on the MOFs-Derived Zinc-Based Catalysts in Acetylene Acetoxylation

The preparation method and calcination temperature of metal-organic framework (MOFs)-derived materials are critical factors affecting catalytic performance. In this work, the preparation conditions of MOFS precursors were optimized, and zinc-based catalysts with different activities (MOF5-700, MOF5-750, and MOF5-800) were obtained by pyrolysis of MOFS precursors under nitrogen, which were then applied to an acetylene acetoxylation reaction system. According to the results, the conversion rate of acetic acid under catalysis was significantly different. (MOF5-700 (48%), MOF5-750 (62%), and MOF5-800 (22%)). Comparing the activity of the catalyst with the industrial catalyst Zn(OAc)2/AC (20%), MOF5-750 showed higher activity, and the acetic acid conversion rate remained around 60% after 50 h of stability testing. By characterization analysis, MOFs-derived materials were obtained after proper temperature pyrolysis. They have high mesoporous content, defects, and oxygen-containing functional groups and can maintain a good crystal structure, greatly reducing the loss of active components. This is the main reason for the good performance of the MOF5-750 catalyst in acetylene acetoxylation. Thus, the preparation conditions and favorable pyrolysis temperature of MOF derivative catalysts play a key role in the catalytic performance of acetylene acetoxylation.

Highly Selective Separation of C2H2/CO2 and C2H2/C2H4 in an N-Rich Cage-Based Microporous Metal-Organic Framework

The separation of acetylene (C2H2) from carbon dioxide (CO2) and the purification of ethylene (C2H4) from C2H2 are quite essential processes for the chemical industry. However, these processes are challenging due to their similar physical properties, including molecule sizes and boiling points. Herein, we report an N-rich cage-based microporous metal-organic framework (MOF), [Cd5(Tz)9](NO3) (termed as Cd-TZ, TZ stands for tetrazole), and its highly efficient separation of C2H2/CO2 and C2H2/C2H4. Single-component gas adsorption isotherms reveal that Cd-TZ exhibits high C2H2 adsorption capacity (3.10 mmol g-1 at 298 K and 1 bar). The N-rich cages in Cd-TZ can trap C2H2 with a higher isosteric heat of adsorption (40.8 kJ mol-1) than CO2 and C2H4 owing to the robust host-guest interactions between the noncoordinated N atoms and C2H2, which has been verified by molecular modeling studies. Cd-TZ shows a high IAST selectivity for C2H2/CO2 (8.3) and C2H2/C2H4 (13.3). The breakthrough simulations confirm the potential for separating C2H2/CO2 and the purification of C2H4 from C2H2.

Synthesis of vinyl-substituted alcohols using acetylene as a C2 building block

Vinyl-substituted alcohols represent a highly useful class of molecular skeletons. The current method typically requires either stoichiometric metallic reagents or preformed precursors. Herein, we report a nickel catalysis-enabled synthesis of vinyl-substituted alcohols via a 5-membered oxa-metallacycle. In this protocol, acetylene, the simplest alkyne and abundant feedstock, is employed as an ideal C2 synthon. The reaction features mild conditions, good functional group tolerance and broad substrate scope. Mechanistic exploration implies that the oxa-metallacycle originated from the cyclometallation of aldehyde and acetylene is the key intermediate for this transformation, which is then terminated by a silane-mediated σ-bond metathesis and subsequent reductive elimination.

Correction: Synthesis of vinyl-substituted alcohols using acetylene as a C2 building block

[This corrects the article DOI: 10.1039/D2SC06400F.].

Substituent Engineering-Enabled Structural Rigidification and Performance Improvement for C2/CO2 Separation in Three Isoreticular Coordination Frameworks

Construction of porous solid materials applied to the adsorptive removal of CO₂ from C₂ hydrocarbons is highly demanded thanks to the important role C₂ hydrocarbons play in the chemical industry but quite challenging owing to the similar physical parameters between C₂ hydrocarbons and CO₂. In particular, the development of synthetic strategies to simultaneously enhance the uptake capacity and adsorption selectivity is very difficult due to the trade-off effect frequently existing between both of them. In this work, a combination of the dicopper paddlewheel unit and 4-pyridylisophthalate derivatives bearing different substituents afforded an isoreticular family of coordination framework compounds as a platform. Their adsorption properties toward C₂ hydrocarbons and CO₂ were systematically investigated, and subsequent IAST and density functional theory calculations combined with column breakthrough experiments verified their promising potential for C₂/CO₂ separations. Furthermore, the substituent engineering endowed the resulting compounds with simultaneous enhancement of uptake capacity and adsorption selectivity and thus better C₂/CO₂ separation performance compared to their parent compound. The substituent introduction not only mitigated the framework distortion via fixing the ligand conformation for establishment of better permanent porosity required for gas adsorption but also polarized the framework surface for host-guest interaction improvement, thus resulting in enhanced separation performance.

Rational Pore Design of a Cage-like Metal-Organic Framework for Efficient C2H2/CO2 Separation

Considering the importance of C₂H₂ in industry, it is of great significance to develop porous materials for efficient C₂H₂/CO₂ separation. Besides the high selectivity, the C₂H₂ adsorption capacity is another vital factor in C₂H₂/CO₂ separation. However, the "trade-off" between these two factors is still perplexing. Rational pore design of metal-organic frameworks (MOFs) has been proven to be an effective way to solve the above problem. In this work, we have appropriately combined three kinds of strategies in the design of the MOF (FJI-H33), i.e., the introduction of open metal sites, construction of cage-like cavities, and adjustment of moderate pore size. As anticipated, FJI-H33 exhibits both outstanding C₂H₂ adsorption capacity and high C₂H₂/CO₂ selectivity. At 298 K and 100 kPa, the C₂H₂ storage capacity of FJI-H33 is 154 cm³/g, while the CO₂ uptake is only 80 cm³/g. The ideal adsorbed solution theory (IAST) selectivity of C₂H₂/CO₂ (50:50) is calculated as high as 15.5 at 298 K. More importantly, the excellent practical separation performance was verified by breakthrough experiments. In addition, the calculation of adsorption sites and relevant energy by density functional theory (DFT) provides a good explanation for the excellent separation performance and pore design strategy.

Advancing Critical Chemical Processes for a Sustainable Future: Challenges for Industry and the Max Planck–Cardiff Centre on the Fundamentals of Heterogeneous Catalysis (FUNCAT)

Catalysis is involved in around 85 % of manufacturing industry and contributes an estimated 25 % to the global domestic product, with the majority of the processes relying on heterogeneous catalysis. Despite the importance in different global segments, the fundamental understanding of heterogeneously catalysed processes lags substantially behind that achieved in other fields. The newly established Max Planck-Cardiff Centre on the Fundamentals of Heterogeneous Catalysis (FUNCAT) targets innovative concepts that could contribute to the scientific developments needed in the research field to achieve net zero greenhouse gas emissions in the chemical industries. This Viewpoint Article presents some of our research activities and visions on the current and future challenges of heterogeneous catalysis regarding green industry and the circular economy by focusing explicitly on critical processes. Namely, hydrogen production, ammonia synthesis, and carbon dioxide reduction, along with new aspects of acetylene chemistry.

Semi-Hydrogenation of Acetylene to Ethylene Catalyzed by Bimetallic CuNi/ZSM-12 Catalysts

The purpose of this work is to develop a low-cost and high-performance catalyst for the selective catalytic hydrogenation of acetylene to ethylene. Non-precious metals Cu and Ni were selected as active ingredients for this study. Using ZSM-12 as a carrier, Cu-Ni bimetallic catalysts of CuNix/ZSM-12 (x = 5, 7, 9, 11) with different Ni/Cu ratios were prepared by incipient wetness impregnation method. The total Cu and Ni loading were 2 wt%. Under the optimal reaction conditions, the acetylene conversion was 100%, and the ethylene selectivity was 82.48%. The CuNi7/ZSM-12 prepared in this work exhibits good performance in the semi-hydrogenation of acetylene to ethylene with low cost and has potential for industrial application.

Study on High Temperature Pyrolysis Light Cycle Oil to Acetylene and Carbon Black

The reaction performance of producing acetylene by light cycle oil (LCO) high temperature pyrolysis was investigated with a self-made electromagnetic induction heating device. The results showed that the reaction temperature and residence time were the main factors restricting the production of acetylene during LCO high temperature cracking. When the reaction temperature was 1800 °C and the residence time was 8.24 ms, the yield of acetylene reached 7.90%. At the same time, the comparative study of different raw materials shows that Yangzhou heavy cycle oil (YZHCO) with a higher content of chain alkanes, cycloalkanes, and tetrahydro-naphthalene aromatics was beneficial to the formation of acetylene, and the highest yield of acetylene reached to 12.7%. The preliminary characterization of byproduct carbon black showed it had a good structure and could be used for lithium electron conductive agent.

Thiol-Yne click chemistry of acetylene-enabled macrocyclization

Macrocycles have fascinated scientists for over half a century due to their aesthetically appealing structures and broad utilities in chemical, material, and biological research. However, the efficient preparation of macrocycles remains an ongoing research challenge in organic synthesis because of the high entropic penalty involved in the ring-closing process. Herein we report a photocatalyzed thiol-yne click reaction to forge diverse sulfur-containing macrocycles (up to 35-membered ring) and linear C2-linked 1,2-(S-S/S-P/S-N) functionalized molecules, starting from the simplest alkyne, acetylene. Preliminary mechanistic experiments support a visible light-mediated radical-polar crossover dihydrothiolation process. This operationally straightforward reaction is also amenable to the synthesis of organometallic complexes, bis-sulfoxide ligand and a pleuromutilin antibiotic drug Tiamulin, which provides a practical route to synthesize highly valued compounds from the feedstock acetylene gas.

Thiol–yne coupling is a reliable method to link two molecular units, but has not been extensively explored for the construction of macrocycles. Here, the authors use gaseous acetylene, the simplest alkyne unit, to synthesize a variety of macrocycles under photocatalytic conditions.

Two-Dimensional Metal-Organic Framework with Ultrahigh Water Stability for Separation of Acetylene from Carbon Dioxide and Ethylene

Highly selective separation and purification of acetylene (C2H2) from ethylene (C2H4) and carbon dioxide (CO2) are daunting challenges in light of their similar molecule sizes and physical properties. Herein, we report a two-dimensional (2D) stable metal-organic framework (MOF), NUM-11 ([Cu(Hmpba)2]·1.5DMF) (H2mpba = 4-(3,5-dimethyl-1H-pyrazol-4-yl)benzoic acid), with sql topology, stacked together through π-π interactions for efficient separation of C2H2 from C2H4 and CO2. The 2D-MOF material offers high hydrolytic stability and good purification capacity; especially, it could survive in water for 7 months, even longer. This stable MOF selectively captures C2H2 from mixtures containing C2H4 and CO2, as determined by adsorption isotherms. The ideal adsorbed solution theory selectivity calculations and transient breakthrough experiments were performed to verify the separation capacity. The low isosteric heat of NUM-11a (desolvated NUM-11) (18.24 kJ mol-1 for C2H2) validates the feasibility of adsorbent regeneration with low energy footprint consumption. Furthermore, Grand Canonical Monte Carlo simulations confirmed that the pore surface of the NUM-11 framework enabled preferential binding of C2H2 over C2H4 and CO2 via multiple C-H···O, C-H···π, and C-H···C interactions. This work provides some insights to prepare stable MOF materials toward the purification of C2H2, and the water-stable structure, low isosteric heat, and good cycling stability of NUM-11 make it very promising for practical industrial application.

Design of choline chloride modified USY zeolites for palladium-catalyzed acetylene hydrochlorination

USY zeolites (USY) were applied to design and synthesize palladium-based heterogeneous catalysts for exploring an efficient non-mercuric catalyst for acetylene hydrochlorination. Choline chloride (ChCl) was selected as the nitrogen-containing ligand to modify the Pd@USY catalysts and the proposed Pd@15ChCl@USY catalyst exhibited obviously the best catalytic performance with a stable acetylene conversion and vinyl chloride selectivity of over 99.0% for more than 20 h. According to the results of characterization and the density functional theory calculations, it is indicated that the addition of ChCl can significantly inhibit the agglomeration and loss of the Pd active species, prevent carbon deposition and enhance the ability of HCl and C₂H₂ adsorption and C₂H₃Cl desorption, resulting in promoting the catalytic performance of Pd@USY catalysts during the acetylene hydrochlorination reaction.