Neutral Nickel Catalysts for Olefin Homo- and Copolymerization: Relationships between Catalyst Structures and Catalytic Properties

Catalyst Editing via Post-Synthetic Functionalization by Phosphonium Generation and Anion Exchange for Nickel-Catalyzed Ethylene/Acrylate Copolymerization

Rapid, efficient development of homogeneous catalysts featuring desired performance is critical to numerous catalytic transformations but remains a key challenge. Typically, this task relies heavily on ligand design that is often based on trial and error. Herein, we demonstrate a "catalyst editing" strategy in Ni-catalyzed ethylene/acrylate copolymerization. Specifically, alkylation of a pendant phosphine followed by anion exchange provides a high yield strategy for a large number of cationic Ni phosphonium catalysts with varying electronic and steric profiles. These catalysts are highly active in ethylene/acrylate copolymerization, and their behaviors are correlated with the electrophile and the anion used in late-stage functionalization.

Recent Advances in Nickel Catalysts with Industrial Exploitability for Copolymerization of Ethylene with Polar Monomers

The direct copolymerization of ethylene with polar monomers to produce functional polyolefins continues to be highly appealing due to its simple operation process and controllable product microstructure. Low-cost nickel catalysts have been extensively utilized in academia for the synthesis of polar polyethylenes. However, the development of high-temperature copolymerization catalysts suitable for industrial production conditions remains a significant challenge. Classified by the resultant copolymers, this review provides a comprehensive summary of the research progress in nickel complex catalyzed ethylene-polar monomer copolymerization at elevated temperatures in the past five years. The polymerization results of ethylene-methyl acrylate copolymers, ethylene-tert-butyl acrylate copolymers, ethylene-other fundamental polar monomer copolymers, and ethylene-special polar monomer copolymers are thoroughly summarized. The involved nickel catalysts include the phosphine-phenolate type, bisphosphine-monoxide type, phosphine-carbonyl type, phosphine-benzenamine type, and the phosphine-enolate type. The effective modulation of catalytic activity, molecular weight, molecular weight distribution, melting point, and polar monomer incorporation ratio by these catalysts is concluded and discussed. It reveals that the optimization of the catalyst system is mainly achieved through the methods of catalyst structure rational design, extra additive introduction, and single-site catalyst heterogenization. As a result, some outstanding catalysts are capable of producing polar polyethylenes that closely resemble commercial products. To achieve industrialization, it is essential to further emphasize the fundamental science of high-temperature copolymerization systems and the application performance of resultant polar polyethylenes.

Impact of o-aryl halogen effects on ethylene polymerization: steric vs. electronic effects

Ligand steric hindrance and electronic effects play a crucial role in late-transition metal-catalyzed olefin polymerization. In this research, a series of o-aryl halogenated α-diimine ligands bearing bulky dibenzhydryl substituents, along with their corresponding nickel catalysts, have been synthesized and thoroughly characterized. The nickel catalysts demonstrated very high activity in ethylene polymerization, achieving a high rate of up to 107 g mol-1 h-1. The produced polyethylenes displayed a broad spectrum of molecular weights (12.2-871.7 kg mol-1) but maintained consistent branching densities (50-82/1000 C) when polymerized at a fixed temperature with different nickel catalysts. Notably, the polymerization temperature has a significant influence on both the molecular weight and branching density of the resulting polyethylene. Higher temperatures led to the formation of polyethylenes with lower molecular weights and increased branching densities. Interestingly, the o-aryl halogens significantly impact the molecular weight of the polyethylene. The size of the halogen substituents primarily determines the molecular weight of the polyethylene. However, in terms of branching density, the steric and electronic effects of these substituents appear to counteract each other. In addition, the branched high molecular weight polyethylenes from the bromine and chlorine substituted nickel catalysts are excellent polyethylene thermoplastic elastomers with high strain at break values (688-2478%) and high strain recovery values (42-62%).

Aqueous Coordination-Insertion Copolymerization for Producing High Molecular Weight Polar Polyolefins

Hydrocarbons, when used as the medium for transition metal catalyzed organic reactions and olefin (co-)polymerization, are ubiquitous. Environmentally friendly water is highly attractive and long-sought, but is greatly challenging as coordination-insertion copolymerization reaction medium of olefin and polar monomers. Unfavorable interactions from both water and polar monomer usually lead to either catalyst deactivation or the formation of low-molecular-weight polymers. Herein, we develop well-behaved neutral phosphinophenolato nickel catalysts, which enable aqueous copolymerization of ethylene and diverse polar monomers to produce significantly high-molecular-weight linear polar polyolefins (219-549 kDa, 0.13-1.29 mol %) in a single-component fashion under mild conditions for the first time. These copolymerization reactions occur better in water than in hydrocarbons such as toluene. The dual characteristics of high molecular weight and the incorporation of a small amount of functional group result in improved surface properties while retain the desirable intrinsic properties of high-density polyethylene (HDPE).

Synthesis and Deconstruction of Polyethylene-type Materials

Polyethylene deconstruction to reusable smaller molecules is hindered by the chemical inertness of its hydrocarbon chains. Pyrolysis and related approaches commonly require high temperatures, are energy-intensive, and yield mixtures of multiple classes of compounds. Selective cleavage reactions under mild conditions ( Collapse

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Grants

• H2020 European Research Council

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Affiliation(s)

Simon T. Schwab Chair of Chemical Materials Science, Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78464 Konstanz, Germany
Maximilian Baur Chair of Chemical Materials Science, Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78464 Konstanz, Germany
Taylor F. Nelson Chair of Chemical Materials Science, Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78464 Konstanz, Germany
Stefan Mecking Chair of Chemical Materials Science, Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78464 Konstanz, Germany

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Light, Heat, and Force-Responsive Polyolefins

Stimuli-responsive polymers have found applications as shape-memory materials, optical switches, and sensors, but the installation of these responsive properties in non-polar and inert polyolefins is challenging. In this contribution, a series of spiropyran (SP)-based comonomers are synthesized and copolymerized with ethylene or ethylene/cyclic monomers. In addition to great mechanical and surface properties, these functionalized polyolefins responded to light, heat, and force, which induced changes in the polymer structure to transmit color or mechanical signals. These interesting responsive properties are also installed in a series of commercial polyolefin materials through reactive extrusion, making the scalable production of these materials possible.

Norbornene Copolymerization with Polar Monomers Catalyzed by Palladium Catalysts Containing Imidazolidin-2-imine/Guanidine Ligands

The development of a palladium catalyst that has enhanced catalytic performance, such as low aluminum cocatalyst loading, good copolymerization ability, high molecular weight, and excellent solubility of the (co)polymers, is still a challenge in norbornene copolymerizations. Here, a series of PdCl2 and PdMeCl complexes containing differently substituted anilines and imidazolidin-2-imine/guanidine ligands was successfully synthesized and characterized. X-ray diffraction analysis results revealed that these Pd complexes adopted an almost square-planar geometry, and the six-membered chelate ring showed structural distinctions as compared to traditional N^N-based α-diimine and β-diimine Pd complexes. These Pd complexes were activated by EtAlCl2 and then exhibited moderate activity (104-105 g mol-1 h-1) and good thermal stability (up to 90 °C) for norbornene polymerization to produce high-molecular-weight PNBs (Mn up to 96.4 kg mol-1) with narrow polydispersities (PDI as low as 1.39). These Pd complexes also exhibited good polar group tolerance in the copolymerization of norbornene with methyl 5-norbornene-2-carboxylate and methyl 10-undecenoate, in which the activity was achieved up to 7.04 × 104 g mol-1 h-1. It furnished polar functionalized norbornene-based copolymers with high molecular weight (Mn up to 63.1 kg mol-1), narrow PDI, reasonable polar monomer incorporation, and good solubility. These Pd catalysts exhibited an enhanced copolymerization ability to produce PNB or NB-based copolymers, representing significant progress in this field.

Origin of Suppressed Chain Transfer in Phosphinephenolato Ni(II)-Catalyzed Ethylene Polymerization

Recent breakthroughs in the generation of polar-functionalized and more sustainable degradable polyethylenes have been enabled by advanced phosphinephenolato Ni(II) catalysts. A key has been to overcome this type of catalysts' propensity for extensive chain transfer to enable formation of high-molecular-weight polyethylene chains. We elucidate the mechanistic origin of this paradigm shift by a combined experimental and theoretical study. Single-crystal X-ray structural analysis and cyclic voltammetry of a set of six different catalysts with variable electronics and sterics, combined with extensive pressure reactor polymerization studies, suggest that an attractive Ni-aryl interaction of a P-[2-(aryl)phenyl] is responsible for the suppression of chain transfer. This differs from the established picture of steric shielding found for other prominent late transition metal catalysts. Extensive density functional theory studies identify the relevant pathways of chain growth and chain transfer and show how this attractive interaction suppresses chain transfer.

Acrylate-Induced β-H Elimination in Coordination Insertion Copolymerizaton Catalyzed by Nickel

Polar monomer-induced β-H elimination is a key elementary step in polar polyolefin synthesis by coordination polymerization but remains underexplored. Herein, we show that a bulky neutral Ni catalyst, 1Ph, is not only a high-performance catalyst in ethylene/acrylate copolymerization (activity up to ∼37,000 kg/(mol·h) at 130 °C in a batch reactor, mol % tBA ∼ 0.3) but also a suitable platform for investigation of acrylate-induced β-H elimination. 4Ph-tBu, a novel Ni alkyl complex generated after acrylate-induced β-H elimination and subsequent acrylate insertion, was identified and characterized by crystallography. A combination of catalysis and mechanistic studies reveals effects of the acrylate monomer, bidentate ligand, and the labile ligand (e.g., pyridine) on the kinetics of β-H elimination, the role of β-H elimination in copolymerization catalysis as a chain-termination pathway, and its potential in controlling the polymer microstructure in polar polyolefin synthesis.

Synthesis of block copolymer with cis-1,4-polybutadiene and isotactic-rich polystyrene using α-diimine nickel catalysts

A series of styrene-butadiene di-block copolymers with high cis-1,4 unit content (greater than 92%) polybutadiene (PB) and isotactic-rich polystyrene (PS) (mmmm > 65%) was synthesized using α-diimine nickel catalysts (Ni-diimine). Four different Ni-diimine catalysts were synthesized via a complexing reaction between nickel (II) naphthenate and laboratory-made α-diimine ligands L1, L2, L3 and L4, which have different steric volume structures. The results indicate that the Ni-diimine catalyst prepared using the L4 ligand with a higher steric volume can effectively initiate the block polymerization of butadiene and styrene, and the resulting polymer has distinguished cis-1,4 structure unit PB and high isotactic-selective PS block. Differential scanning calorimetry and electrochemical performance tests show that these block copolymers with cis-1,4-regulated and isotactic-selective polymerization have advantages in terms of high-temperature and low-temperature resistance as well as corrosion resistance. Therefore, these copolymers are expected to be widely used in some harsh industrial environments.

Flexible Axial Shielding Strategy for Improving Ethylene (Co)polymerization with 8-Cycloalkylnaphthyl α-Diimine Catalysts

8-aryl or alkyl-naphthyl substituents are widely used as an effective axial shielding strategy for the suppression of chain transfer in late-transition metal-catalyzed ethylene (co)polymerization to yield high molecular weight polyethylene and copolymers. In this study, two 8-cycloalkylnaphthyl acenaphthene-based α-diimine ligands and the corresponding four nickel and palladium complexes were designed and synthesized to explore the effect of axial flexible shielding on ethylene (co)polymerization. In ethylene polymerization, the nickel complexes displayed high activities (up to 1.99 × 106 g mol-1 h-1) and generated lightly branched (34-54/1000 C) polyethylenes with high molecular weights (up to Mn = 1075 kg/mol), whereas the corresponding palladium complexes exhibited moderate activities (level of 104 g mol-1 h-1), producing highly branched (111-125/1000 C) polyethylenes with high molecular weights (up to Mn = 37.6 kg/mol). Highly branched (110-123/1000 C) E-MA copolymers with moderate insertion ratios (1.97-5.56 mol %) were produced by these palladium complexes in ethylene/methyl acrylate (MA) copolymerization. In addition, the size of the 8-cycloalkyl ring in these α-diimine catalysts strongly influences the ethylene (co)polymerization. Compared to cyclopentyl groups, cyclohexyl groups are more effective in suppressing chain transfer reactions in the polymerization of ethylene and the copolymerization of ethylene and MA, leading to higher molecular weight polyethylene and E-MA copolymers. Most interestingly, compared to the reported rigid planar 8-arylnaphthyl catalysts, the flexible 8-cyclohexylnaphthyl catalysts exhibited higher activity and produced higher molecular weight polyethylene in ethylene polymerization. Moreover, in nickel-catalyzed ethylene polymerization, the cyclohexyl catalyst produced significantly reduced branched polyethylene, while in palladium-catalyzed ethylene (co)polymerization, the cyclohexyl catalyst produced more highly branched polyethylene and copolymers. In contrast to the previously reported flexible 8-butylnaphthyl nickel catalysts, the 8-cycloalkylnaphthyl catalysts reported in this work yielded polyethylene with narrow unimodal molecular weight distributions.

Synthesis of α-Diimine Complex Enabling Rapidly Covalent Attachment to Silica Supports and Application of Homo-/Heterogeneous Catalysts in Ethylene Polymerization

For covalent attachment-supported α-diimine catalysts, on the basis of ensuring the thermal stability and activity of the catalysts, the important problem is that the active group on the catalyst can quickly react with the support, anchoring it firmly on the support, shortening the loading time, reducing the negative impact of the support on the active centers, and further improving the polymer morphology, which makes them suitable for use in industrial polymerization temperatures. Herein, we synthesized a α-diimine nickel(II) catalyst bearing four hydroxyl substituents. The hydroxyl substituents enable the catalyst to be immobilized firmly on silica support by covalent linkage in 5-10 min. Compared with the toluene solvent system, the homogeneous catalysts show high activity and thermal stability in hexane solvent at the same conditions. Compared with homogeneous catalysts, heterogeneous catalysis leads to improvements in catalyst lifetime, polymer morphology control, catalytic activity, and the molecular weight of polyethylene (up to 679 kg/mol). The silica-supported catalysts resulted in higher melting temperatures as well as lower branching densities in polyethylenes. Even at 70 °C, the polyethylene prepared by S-CatA-2 still exhibits dispersed particle morphology, and there is no phenomenon of reactor fouling, which is suitable for industrial polymerization processes.

Photodegradable polar-functionalized polyethylenes

The degradation of plastics has attracted much attention from the global community. Polyethylenes (PEs), as the most abundant synthetic plastics, are most frequently studied. PE is non-degradable and non-polar because of the sole presence of the pure hydrocarbon components. Concurrent incorporation of both in-chain cleavable and functional groups into the PE chain is an effective pathway to overcome the non-degradable and non-polar issue; however, the method for achieving this pathway remains elusive. Here, we report a strictly non-alternating (>99%) terpolymerization of ethylene with CO and fundamental polar monomers via a coordination-insertion mechanism using late transition metal catalysts, which effectively prevents the formation of undesired chelates originating from both co-monomers under a low CO concentration. High-molecular-weight linear PEs with both in-chain isolated keto (>99%) and main-chain functional groups are prepared. The incorporation of key low-content isolated keto groups makes PEs photodegradable while retaining their desirable bulk material properties, and the introduction of polar functional groups considerably improves their surface properties.

N,N-Bis(2,4-Dibenzhydryl-6-cycloalkylphenyl)butane-2,3-diimine-Nickel Complexes as Tunable and Effective Catalysts for High-Molecular-Weight PE Elastomers

Four examples of N,N-bis(aryl)butane-2,3-diimine-nickel(II) bromide complexes, [ArN=C(Me)-C(Me)=NAr]NiBr₂ (where Ar = 2-(C₅H₉)-4,6-(CHPh₂)₂C₆H₂ (Ni1), Ar = 2-(C₆H₁₁)-4,6-(CHPh₂)₂C₆H₂ (Ni2), 2-(C₈H₁₅)-4,6-(CHPh₂)₂C₆H₂ (Ni3) and 2-(C₁₂H₂₃)-4,6-(CHPh₂)₂C₆H₂ (Ni4)), disparate in the ring size of the ortho-cycloalkyl substituents, were prepared using a straightforward one-pot synthetic method. The molecular structures of Ni2 and Ni4 highlight the variation in the steric hindrance of the ortho-cyclohexyl and -cyclododecyl rings exerted on the nickel center, respectively. By employing EtAlCl₂, Et₂AlCl or MAO as activators, Ni1-Ni4 displayed moderate to high activity as catalysts for ethylene polymerization, with levels falling in the order Ni2 (cyclohexyl) > Ni1 (cyclopentyl) > Ni4 (cyclododecyl) > Ni3 (cyclooctyl). Notably, cyclohexyl-containing Ni2/MAO reached a peak level of 13.2 × 10⁶ g(PE) of (mol of Ni)^-1 h^-1 at 40 °C, yielding high-molecular-weight (ca. 1 million g mol^-1) and highly branched polyethylene elastomers with generally narrow dispersity. The analysis of polyethylenes with ¹³C NMR spectroscopy revealed branching density between 73 and 104 per 1000 carbon atoms, with the run temperature and the nature of the aluminum activator being influential; selectivity for short-chain methyl branches (81.8% (EtAlCl₂); 81.1% (Et₂AlCl); 82.9% (MAO)) was a notable feature. The mechanical properties of these polyethylene samples measured at either 30 °C or 60 °C were also evaluated and confirmed that crystallinity (X_c) and molecular weight (M_w) were the main factors affecting tensile strength and strain at break (ε_b = 353-861%). In addition, the stress-strain recovery tests indicated that these polyethylenes possessed good elastic recovery (47.4-71.2%), properties that align with thermoplastic elastomers (TPEs).

Amine-Imine Nickel Catalysts with Pendant O-Donor Groups for Ethylene (Co)Polymerization

The introduction of a secondary interaction is an efficient strategy to modulate transition-metal-catalyzed ethylene (co)polymerization. In this contribution, O-donor groups were suspended on amine-imine ligands to synthesize a series of nickel complexes. By adjusting the interaction between the nickel metal center and the O-donor group on the ligands, these nickel complexes exhibited high activities for ethylene polymerization (up to 3.48 × 10⁶ g_PE·mol_Ni^-1·h^-1) with high molecular weight up to 5.59 × 10⁵ g·mol^-1 and produced good polyethylene elastomers (strain recovery (SR) = 69-81%). In addition, these nickel complexes can catalyze the copolymerization of ethylene with vinyl acetic acid, 6-chloro-1-hexene, 10-undecylenic, 10-undecenoic acid, and 10-undecylenic alcohol to prepare the functionalized polyolefins.

Polar-Functionalized Polyethylenes Enabled by Palladium-Catalyzed Copolymerization of Ethylene and Butadiene/Bio-Based Alcohol-Derived Monomers

Polar-functionalized polyolefins are high-value materials with improved properties. However, their feedstocks generally come from non-renewable fossil products; thus, it requires the development of renewable bio-based monomers to produce functionalized polyolefins. In this contribution, via the Pd-catalyzed telomerization of 1,3-butadiene and three types of bio-based alcohols (furfuryl alcohol, tetrahydrofurfuryl alcohol, and solketal), 2,7-octadienyl ether monomers including OC8-FUR, OC8-THF, and OC8-SOL were synthesized and characterized, respectively. The copolymerization of these monomers with ethylene catalyzed by phosphine-sulfonate palladium catalysts was further investigated. Microstructures of the resultant copolymers were analyzed by NMR and ATR-IR spectroscopy, revealing linear structures with incorporations of difunctionalized side chains bearing both allyl ether units and polar cyclic groups. Mechanical property studies exhibited better strain-at-break of these copolymers compared to the non-polar polyethylene, among which the copolymer E-FUR with the incorporation of 0.3 mol% displayed the highest strain-at-break and stress-at-break values of 940% and 35.9 MPa, respectively.

Dinuclear Group 4 Metal Complexes Bearing Anthracene-Bridged Bifunctional Amido-Ether Ligands: Remarkable Metal Effect and Cooperativity toward Ethylene/1-Octene Copolymerization

Two types of bifunctional amido-ether ligands (syn-L and anti-L) with the rigid anthracene skeleton were designed to support dinuclear group 4 metal complexes. All organic ligands and organometallic complexes (syn-M₂ and anti-M₂; M = Hf, Zr, and Ti) were fully characterized by ¹H and ¹³C NMR spectroscopies and elemental analyses. The anti-Hf₂ complex showed two confirmations at room temperature with C₂-symmetry or S₂-symmetry that can inter-exchange, as indicated by VT NMR, while only a C₂-symmetric isomer was observed for syn-Hf₂ complex at room temperature. However, for Zr and Ti analogues, both syn and anti complexes exhibited only one conformation at room temperature. The molecular structures of complexes syn-Hf₂, anti-Hf₂, and syn-Ti₂ in the solid state were further determined by single-crystal X-ray diffraction, revealing the distances between two metal centers in syn-M₂ from 7.138 Å (syn-Ti₂) to 7.321 Å (syn-Hf₂) but a much farther separation in anti-M₂ (8.807 Å in C₂-symmetric anti-Hf₂). The mononuclear complex (2-CH₃O-C₆H₄-N-C₁₄H₉)Zr(NMe₂)₃ (mono-Zr₁) was also prepared for control experiments. In the presence of alkyl aluminum (AlEt₃) as the alkylating agent and trityl borate ([Ph₃C][B(C₆F₅)₄]) as the co-catalyst, all metal complexes were tested for copolymerization of ethylene with 1-octene at high temperature (130 °C). The preliminary polymerization results revealed that the activity was highly dependent upon the nature of metal centers, and syn-Zr₂ showed the highest activity of 9600 kg(PE)·mol^-1 (Zr)·h^-1, which was about 17- and 2.2-fold higher than those of syn-Hf₂ and syn-Ti₂, respectively. Benefitting from both steric proximity and electronical interaction of two metal centers, syn-Zr₂ exhibited significant cooperativity in comparison to anti-Zr₂ and mono-Zr₁, with regard to activity and molecular weight and 1-octene incorporation of resultant copolymers.

Electronic Tuning of Sterically Encumbered 2-(Arylimino)Pyridine-Nickel Ethylene Polymerization Catalysts by Para-Group Modification

A collection of five related 2-(arylimino)pyridines, 2-{(2,6-(CH(C6H4-p-F)2)2-4- RC6H2)N=CMe}C5H4N, each ortho-substituted with 4,4′-difluorobenzhydryl groups but distinct in the electronic properties of the para-R substituent (R = Me L1, Et L2, i-Pr L3, F L4, OCF3 L5), were prepared and combined with (DME)NiBr2 to form their corresponding LNiBr2 complexes, Ni1–Ni5, in high yields. All the complexes were characterized by FT-IR, 19F NMR spectroscopy and elemental analysis, while Ni5 was additionally the subject of an X-ray determination, revealing a bromide-bridged dimer. The molecular structure of bis-ligated (L4)2NiBr2 (Ni4’) was also determined, the result of ligand reorganization having occurred during attempted crystallization of Ni4. On activation with either EtAlCl2 or MMAO, Ni1–Ni5 exhibited high catalytic activities (up to 4.28 × 106 g of PE (mol of Ni)−1 h−1 using EtAlCl2) and produced highly branched polyethylene exhibiting low molecular weight (Mw range: 2.50–6.18 kg·mol−1) and narrow dispersity (Mw/Mn range: 2.21–2.90). Notably, it was found that the type of para-R group impacted on catalytic performance with Ni5 > Ni4 > Ni3 > Ni1 > Ni2 for both co-catalysts, underlining the positive influence of electron withdrawing substituents. Analysis of the structural composition of the polyethylene by 1H and 13C NMR spectroscopy revealed the existence of vinyl-end groups (–CH=CH2) and high levels of internal unsaturation (–CH=CH–) (ratio of vinylene to vinyl, range: 3.1:1–10.3:1) along with various types of branch (Me, Et, Pr, Bu, 1,4-paired Me, 1,6-paired Me and LCBs). Furthermore, reaction temperature was shown to greatly affect the end group type, branching density, molecular weight and in turn the melting points of the resulting polyethylenes.

Transition Metal-(μ-Cl)-Aluminum Bonding in α-Olefin and Diene Chemistry

Olefin and diene transformations, catalyzed by organoaluminum-activated metal complexes, are widely used in synthetic organic chemistry and form the basis of major petrochemical processes. However, the role of M−(μ-Cl)−Al bonding, being proven for certain >C=C< functionalization reactions, remains unclear and debated for essentially more important industrial processes such as oligomerization and polymerization of α-olefins and conjugated dienes. Numerous publications indirectly point at the significance of M−(μ-Cl)−Al bonding in Ziegler−Natta and related transformations, but only a few studies contain experimental or at least theoretical evidence of the involvement of M−(μ-Cl)−Al species into catalytic cycles. In the present review, we have compiled data on the formation of M−(μ-Cl)−Al complexes (M = Ti, Zr, V, Cr, Ni), their molecular structure, and reactivity towards olefins and dienes. The possible role of similar complexes in the functionalization, oligomerization and polymerization of α-olefins and dienes is discussed in the present review through the prism of the further development of Ziegler−Natta processes and beyond.

Enhancement of Ethylene and Ethylene/1-Hexene (Co)polymerization Activities by Titanium(IV) and Zirconium(IV) Complexes Bearing Constrained Hydroxyindanone-Imine Ligands

A new series of catalysts for ethylene and ethylene/1-hexene (co)polymerizations bearing constrained hydroxyindanone-imine ligands was developed for titanium(IV) and zirconium(IV) metals with variations of steric and electronic contributions on the ligands. X-ray crystal structures revealed significantly higher open space for the constrained titanium and zirconium complexes, compared to the conventional FI counterparts. Upon activation with MAO, significantly higher ethylene polymerization activities (up to 379.4 kg-PE/mmol-M h for Zr) and notably almost doubled 1-hexene content in the ethylene/1-hexene copolymerizations were observed as a result of the constrained five-membered ring backbone.

Ethylene Polymerization through Neutral Nickel Complexes Bearing Cyclic Imides

The catalyst synthesis of salicylaldimine Ni(II) complexes with bulky imide moieties, ethylene polymerization, and characterization of synthesized polyethylenes are described in this paper. These Ni(II) complexes are designed to bear 2-aminobiphenyl and 4-tritylaniline. Results confirmed relatively high activity (up to $4\times {10}^4$  g PE mol Ni-1 h-1) of these catalysts in ethylene polymerization. Moreover, Ni(II) complexes demonstrated enhanced thermal stability, maintaining activity level up to 80°C. The generated polyethylenes possess moderate branching density and high melting temperatures. Less bulky 2-aminobiphenyl group resulted in higher branch content, while in Ni(II) complexes bearing 4-tritylaniline, more linear structure was observed. These semicrystalline polyethylenes showed mechanical properties similar to thermoplastics.

Recent Advances in the Copolymerization of Ethylene with Polar Comonomers by Nickel Catalysts

The less-expensive and earth-abundant nickel catalyst is highly promising in the copolymerization of ethylene with polar monomers and has thus attracted increasing attention in both industry and academia. Herein, we have summarized the recent advancements made in the state-of-the-art nickel catalysts with different types of ligands for ethylene copolymerization and how these modifications influence the catalyst performance, as well as new polymerization modulation strategies. With regard to α-diimine, salicylaldimine/ketoiminato, phosphino-phenolate, phosphine-sulfonate, bisphospnine monoxide, N-heterocyclic carbene and other unclassified chelates, the properties of each catalyst and fine modulation of key copolymerization parameters (activity, molecular weight, comonomer incorporation rate, etc.) are revealed in detail. Despite significant achievements, many opportunities and possibilities are yet to be fully addressed, and a brief outlook on the future development and long-standing challenges is provided.

Structural evolution of iminopyridine support for nickel/palladium catalysts in ethylene (oligo)polymerization

The interest in the late transition metal catalyst based design of new architectures of polyethylene (PE) has continuously been increasing over the last few years. The structure of these catalysts is predominantly important in controlling the morphological and architectural properties of the resulting polyethylene. Particularly, iminopyridine is a versatile bidentate support for Ni and Pd catalysts in ethylene (oligo)polymerization providing a wide variety of products ranging from volatile oligomers to ultra-high molecular weight polyethylene. Extensive structural modifications have been induced in the iminopyridine ligand through steric and electronic substitution, tuning the catalyst behavior in terms of activity and properties of the resulting polymer. Carbocyclic-fused iminopyridine and N-oxide iminopyridine are the new state of the art iminopyridine ligand designs. In this review, we aim to summarize all the developments in mononuclear iminopyridine-nickel and -palladium catalysts for ethylene (oligo)polymerization since the first report published in 1999 to present, focusing on the correlation among the pre-catalyst, co-catalyst type, thermal stability and polymer/oligomer structure. For comparison, the structural variations in the binuclear iminopyridine-nickel catalysts are also described. The detailed comparison of the structural variations in these catalysts with respect to their polymerization performance will give deep understanding in the development of new efficient catalyst designs.

Highly Active and Thermally Robust Nickel Enolate Catalysts for the Synthesis of Ethylene-Acrylate Copolymers

The insertion copolymerization of polar olefins and ethylene remains a significant challenge in part due to catalysts' low activity and poor thermal stability. Herein we demonstrate a strategy toward addressing these obstacles through ligand design. Neutral nickel phosphine enolate catalysts with large phosphine substituents reaching the axial positions of Ni achieve activity of up to 7.7×10³  kg mol^-1  h^-1 (efficiency >35×10³  g copolymer/g Ni) at 110 °C, notable for ethylene/acrylate copolymerization. NMR analysis of resulting copolymers reveals highly linear microstructures with main-chain ester functionality. Structure-performance studies indicate a strong correlation between axial steric hindrance and catalyst performance.