Coking-Resistant Iron Catalyst in Ethane Dehydrogenation Achieved through Siliceous Zeolite Modulation

Ultrafine Pt Nanoparticles on Defective Tungsten Oxide for Photocatalytic Ethylene Synthesis

The selective conversion of ethane (C2H6) to ethylene (C2H4) under mild conditions is highly wanted, yet very challenging. Herein, it is demonstrated that a Pt/WO3-x catalyst, constructed by supporting ultrafine Pt nanoparticles on the surface of oxygen-deficient tungsten oxide (WO3-x) nanoplates, is efficient and reusable for photocatalytic C2H6 dehydrogenation to produce C2H4 with high selectivity. Specifically, under pure light irradiation, the optimized Pt/WO3-x photocatalyst exhibits C2H4 and H2 yield rates of 291.8 and 373.4 µmol g-1 h-1, respectively, coupled with a small formation of CO (85.2 µmol g-1 h-1) and CH4 (19.0 µmol g-1 h-1), corresponding to a high C2H4 selectivity of 84.9%. Experimental and theoretical studies reveal that the vacancy-rich WO3-x catalyst enables broad optical harvesting to generate charge carriers by light for working the redox reactions. Meanwhile, the Pt cocatalyst reinforces adsorption of C2H6, desorption of key reaction species, and separation and migration of light-induced charges to promote the dehydrogenation reaction with high productivity and selectivity. In situ diffuse reflectance infrared Fourier transform spectroscopy and density functional theory calculation expose the key intermediates formed on the Pt/WO3-x catalyst during the reaction, which permits the construction of the possible C2H6 dehydrogenation mechanism.

Solvent-Free Synthesis Enables Encapsulation of Subnanometric FeOx Clusters in Pure Siliceous Zeolites for Efficient Catalytic Oxidation Reactions

Metal/metal oxide clusters possess a higher count of unsaturated coordination sites than nanoparticles, providing multiatomic sites that single atoms do not. Encapsulating metal/metal oxide clusters within zeolites is a promising approach for synthesizing and stabilizing these clusters. The unique feature endows the metal clusters with an exceptional catalytic performance in a broad range of catalytic reactions. However, the encapsulation of stable FeOx clusters in zeolite is still challenging, which limits the application of zeolite-encapsulated FeOx clusters in catalysis. Herein, we design a modified solvent-free method to encapsulate FeOx clusters in pure siliceous MFI zeolites (Fe@MFI). It is revealed that the 0.3-0.4 nm subnanometric FeOx clusters are stably encapsulated in the 5/6-membered rings intersectional voids of the pure siliceous MFI zeolites. The encapsulated Fe@MFI catalyst with a Fe loading of 1.4 wt % demonstrates remarkable catalytic activity and recycle stability in the direct oxidation of methane, while also promoting the direct oxidation of cyclohexane, surpassing the performance of conventional zeolite-supported Fe catalysts.

Photocatalytic ethylene production by oxidative dehydrogenation of ethane with dioxygen on ZnO-supported PdZn intermetallic nanoparticles

The selective oxidative dehydrogenation of ethane (ODHE) is attracting increasing attention as a method for ethylene production. Typically, thermocatalysts operating at high temperatures are needed for C-H activation in ethane. In this study, we describe a low temperature ( < 140 °C) photocatalytic route for ODHE, using O2 as the oxidant. A photocatalyst containing PdZn intermetallic nanoparticles supported on ZnO is prepared, affording an ethylene production rate of 46.4 mmol g-1 h-1 with 92.6% ethylene selectivity under 365 nm irradiation. When we employ a simulated shale gas feed, the photocatalytic ODHE system achieves nearly 20% ethane conversion while maintaining an ethylene selectivity of about 87%. The robust interface between the PdZn intermetallic nanoparticles and ZnO support plays a crucial role in ethane activation through a photo-assisted Mars-van Krevelen mechanism, followed by a rapid lattice oxygen replenishment to complete the reaction cycle. Our findings demonstrate that photocatalytic ODHE is a promising method for alkane-to-alkene conversions under mild conditions.

Catalytic Conversion of Levulinic Acid to Pyrrolidone under Mild Conditions with Disordered Mesoporous Silica-Supported Pt Catalyst

Catalytic conversion of biomass-derived levulinic acid (LA) into high-valued 5-methylpyrrolidones has become an attractive case in studies of biomass utilization. Herein, we developed a disordered mesoporous Pt/MNS catalyst for this reductive amination process under room temperature and atmospheric pressure of hydrogen. The disordered mesoporous structures in support of Pt/MNS catalyst led the formation of highly dispersed Pt species via confinement effect, providing high specific area for enhancing the catalytic sites. With the synergistic effect between highly dispersed Pt species and mesoporous structures, 5-methylpyrrolidones were successfully synthesized from biomass-derived LA and primary amines with high selectivity. Mechanism studies indicated that introducing protonic acid would promote the reductive-amination process, and enamine intermediates could be detected during the in-situ DRIFT tests. Density functional theory (DFT) calculation confirmed that the hydrogenation of enamine intermediate was more accessible than that of imide intermediates, leading the excellent performance of the Pt/MNS catalyst. This work provided a green method to produce 5-methylpyrrolidone and revealed the impact of catalyst structural characteristics on the reaction process.

Highly Efficient and Stable Methane Dry Reforming Enabled by a Single-Site Cationic Ni Catalyst

Zeolite-supported nickel (Ni) catalysts have been extensively studied for the dry reforming of methane (DRM). It is generally believed that prior to or during the reaction, Ni is reduced to a metallic state to act as the catalytic site. Here, we employed a ligand-protected synthesis method to achieve a high degree of Ni incorporation into the framework of the MFI zeolite. The incorporated Ni species retained their cationic nature during the DRM reaction carried out at 600 °C, exhibiting higher apparent catalytic activity and significantly greater catalytic stability in comparison to supported metallic Ni particles at the same loading. From theoretical and experimental evidence, we conclude that the incorporation of Ni into the zeolite framework leads to the formation of metal-oxygen (Niδ+-O(2-ξ)-) pairs, which serve as catalytic active sites, promoting the dissociation of C-H bonds in CH4 through a mechanism distinct from that of metallic Ni. The conversion of CH4 on cationic Ni single sites follows the CHx oxidation pathway, which is characterized by the rapid transformation of partial cracking intermediates CHx*, effectively inhibiting coke formation. The presence of the CHx oxidation pathway was experimentally validated by identifying the reaction intermediates. These new mechanistic insights elucidate the exceptional performance of the developed Ni-MFI catalyst and offer guidance for designing more efficient and stable Ni-based DRM catalysts.

Ferric Single-Site Catalyst Confined in a Zeolite Framework for Propane Dehydrogenation

Non-oxidative dehydrogenation of propane is a highly efficient approach for industrial preparation of propene that is commonly catalyzed by noble Pt or toxic Cr catalysts and suffers from coking. In this work, ferric catalyst confined in a zeolite framework was synthesized by a hydrothermal procedure. The isolated Fe in the framework formed distorted tetrahedra, which were beneficial for the selective dehydrogenation of propane and reached over 95 % propene selectivity and over 99 % total olefins selectivity. This catalyst had a silanol-free structure and was oxygen tolerant, hydrothermally stable, and coke free, with a deactivation constant of 0.01 h-1 . This study provided guidance for the synthesis of structural heteroatomic zeolite and efficient propane non-oxidative dehydrogenation over early transition metals.

Zeolite Synthesis in the Presence of Metallosiloxanes for the Quantitative Encapsulation of Metal Species for the Selective Catalytic Reduction (SCR) of NOx

Metal encapsulation in zeolitic materials through one-pot hydrothermal synthesis (HTS) is an attractive technique to prepare zeolites with a high metal dispersion. Due to its simplicity and the excellent catalytic performance observed for several catalytic systems, this method has gained a great deal of attention over the last few years. While most studies apply synthetic methods involving different organic ligands to stabilize the metal under synthesis conditions, here we report the use of metallosiloxanes as an alternative metal precursor. Metallosiloxanes can be synthesized from simple and cost-affordable chemicals and, when used in combination with zeolite building blocks under standard synthesis conditions, lead to quantitative metal loading and high dispersion. Thanks to the structural analogy of siloxane with TEOS, the synthesis gel stabilizes by forming siloxane bridges that prevent metal precipitation and clustering. When focusing on Fe-encapsulation, we demonstrate that Fe-MFI zeolites obtained by this method exhibit high catalytic activity in the NH3 -mediated selective catalytic reduction (SCR) of NOx along with a good H2 O/SO2 tolerance. This synthetic approach opens a new synthetic route for the encapsulation of transition metals within zeolite structures.

Structure-dependence and metal-dependence on atomically dispersed Ir catalysts for efficient n-butane dehydrogenation

Single-site pincer-ligated iridium complexes exhibit the ability for C-H activation in homogeneous catalysis. However, instability and difficulty in catalyst recycling are inherent disadvantages of the homogeneous catalyst, limiting its development. Here, we report an atomically dispersed Ir catalyst as the bridge between homogeneous and heterogeneous catalysis, which displays an outstanding catalytic performance for n-butane dehydrogenation, with a remarkable n-butane reaction rate (8.8 mol·gIr-1·h-1) and high butene selectivity (95.6%) at low temperature (450 °C). Significantly, we correlate the BDH activity with the Ir species from nanoscale to sub-nanoscale, to reveal the nature of structure-dependence of catalyst. Moreover, we compare Ir single atoms with Pt single atoms and Pd single atoms for in-depth understanding the nature of metal-dependence at the atomic level. From experimental and theoretical calculations results, the isolated Ir site is suitable for both reactant adsorption/activation and product desorption. Its remarkable dehydrogenation capacity and moderate adsorption behavior are the key to the outstanding catalytic activity and selectivity.

Site Diversity and Mechanism of Metal-Exchanged Zeolite Catalyzed Non-Oxidative Propane Dehydrogenation

Metal-exchanged zeolites are well-known propane dehydrogenation (PDH) catalysts; however, the structure of the active species remains unresolved. In this review, existing PDH catalysts are first surveyed, and then the current understanding of metal-exchanged zeolite catalysts is described in detail. The case of Ga/H-ZSM-5 is employed to showcase that advances in the understanding of structure-activity relations are often accompanied by technological or conceptional breakthroughs. The understanding of Ga speciation at PDH conditions has evolved owing to the advent of in situ/operando characterizations and to the realization that the local coordination environment of Ga species afforded by the zeolite support has a decisive impact on the active site structure. In situ/operando quantitative characterization of catalysts, rigorous determination of intrinsic reaction rates, and predictive computational modeling are all significant in identifying the most active structure in these complex systems. The reaction mechanism could be both intricately related to and nearly independent of the details of the assumed active structure, as in the two main proposed PDH mechanisms on Ga/H-ZSM-5, that is, the carbenium mechanism and the alkyl mechanism. Perspectives on potential approaches to further elucidate the active structure of metal-exchanged zeolite catalysts and reaction mechanisms are discussed in the final section.

Boosting Propane Dehydrogenation by the Regioselective Distribution of Subnanometric CoO Clusters in MFI Zeolite Nanosheets

Direct dehydrogenation of propane (PDH) has already been implemented worldwide in industrial processes to produce value-added propylene. The discovery of earth-abundant and environmentally friendly metal with high activity in C-H cleavage is of great importance. Co species encapsulated within zeolite are highly efficient for catalyzing direct dehydrogenation. However, exploring a promising Co catalyst remains a nontrivial target. Direct control of the regioselective distribution of Co species in the zeolite framework through altering their crystal morphology gives opportunities to modify the metallic Lewis acidic features, thus providing an active and appealing catalyst. Herein, we achieved the regioselective localization of highly active subnanometric CoO clusters in straight channels of siliceous MFI zeolite nanosheets with controllable thickness and aspect ratio. The subnanometric CoO species were identified by different types of spectroscopies, probe measurements, and density functional theory calculations, as the coordination site for the electron-donating propane molecules. The catalyst showed promising catalytic activity for the industrially important PDH with propane conversion of 41.8% and propylene selectivity higher than 95% and was durable during 10 successive regeneration cycles. These findings highlight a green and facile method to synthesize metal-containing zeolitic materials with regioselective metal distribution and also to open up a future perspectives for designing advanced catalysts with integrated advantages of the zeolitic matrix and metal structures.

Confinement Effects in Well-Defined Metal-Organic Frameworks (MOFs) for Selective CO2 Hydrogenation: A Review

Decarbonization has become an urgent affair to restrain global warming. CO₂ hydrogenation coupled with H₂ derived from water electrolysis is considered a promising route to mitigate the negative impact of carbon emission and also promote the application of hydrogen. It is of great significance to develop catalysts with excellent performance and large-scale implementation. In the past decades, metal-organic frameworks (MOFs) have been widely involved in the rational design of catalysts for CO₂ hydrogenation due to their high surface areas, tunable porosities, well-ordered pore structures, and diversities in metals and functional groups. Confinement effects in MOFs or MOF-derived materials have been reported to promote the stability of CO₂ hydrogenation catalysts, such as molecular complexes of immobilization effect, active sites in size effect, stabilization in the encapsulation effect, and electron transfer and interfacial catalysis in the synergistic effect. This review attempts to summarize the progress of MOF-based CO₂ hydrogenation catalysts up to now, and demonstrate the synthetic strategies, unique features, and enhancement mechanisms compared with traditionally supported catalysts. Great emphasis will be placed on various confinement effects in CO₂ hydrogenation. The challenges and opportunities in precise design, synthesis, and applications of MOF-confined catalysis for CO₂ hydrogenation are also summarized.

Quantitative Evidence to Challenge the Traditional Model in Heterogeneous Catalysis: Kinetic Modeling for Ethane Dehydrogenation over Fe/SAPO-34

The production of ethylene from ethane dehydrogenation (EDH) is of great importance in the chemical industry, where zeolites are reported to be promising catalysts and kinetic simulations using the energetics from quantum mechanical calculations might provide an effective approach to speed up the development. However, the kinetic simulations with rigorous considerations of the zeolite environment are not yet advanced. In this work, EDH over Fe/SAPO-34 is investigated using quantum mechanical calculations with kinetic simulations. We show that an excellent agreement between the reaction rates from the self-consistent kinetic simulations using the coverage-dependent kinetic model developed in this work and the experimental ones can be achieved. We demonstrate that the adsorbate-adsorbate interactions are of paramount importance to the accuracy of kinetic calculations for zeolite catalysts. Our self-consistent kinetic calculations illustrate that the CH₃CH₂• radical rather than CH₃CH₂* is a favored intermediate. Perhaps more importantly, we reveal that the traditional model to describe catalytic reactions in heterogeneous catalysis cannot be used for the kinetics of the system and it may not be appropriate for many real catalytic systems. This work not only builds a framework for accurate kinetic simulations in zeolites, but also emphasizes an important concept beyond the traditional model.

Metal Sites in Zeolites: Synthesis, Characterization, and Catalysis

Zeolites with ordered microporous systems, distinct framework topologies, good spatial nanoconfinement effects, and superior (hydro)thermal stability are an ideal scaffold for planting diverse active metal species, including single sites, clusters, and nanoparticles in the framework and framework-associated sites and extra-framework positions, thus affording the metal-in-zeolite catalysts outstanding activity, unique shape selectivity, and enhanced stability and recyclability in the processes of Brønsted acid-, Lewis acid-, and extra-framework metal-catalyzed reactions. Especially, thanks to the advances in zeolite synthesis and characterization techniques in recent years, zeolite-confined extra-framework metal catalysts (denoted as metal@zeolite composites) have experienced rapid development in heterogeneous catalysis, owing to the combination of the merits of both active metal sites and zeolite intrinsic properties. In this review, we will present the recent developments of synthesis strategies for incorporating and tailoring of active metal sites in zeolites and advanced characterization techniques for identification of the location, distribution, and coordination environment of metal species in zeolites. Furthermore, the catalytic applications of metal-in-zeolite catalysts are demonstrated, with an emphasis on the metal@zeolite composites in hydrogenation, dehydrogenation, and oxidation reactions. Finally, we point out the current challenges and future perspectives on precise synthesis, atomic level identification, and practical application of the metal-in-zeolite catalyst system.

Main-Group Catalysts with Atomically Dispersed In Sites for Highly Efficient Oxidative Dehydrogenation

Transition metal oxides are well-known catalysts for oxidative dehydrogenation thanks to their excellent ability to activate alkanes. However, they suffer from an inferior alkene yield due to the trade-off between the conversion and selectivity induced by more reactive alkenes than alkanes, which obscures the optimization of catalysts. Herein, we attempt to overcome this challenge by activating a selective main-group indium oxide considered to be inactive for oxidative dehydrogenation in conventional wisdom. Atomically dispersed In sites with the local structure of [InOH]²⁺ anchored by substituting the protons of supercages in HY are enclosed to be active centers that enable the activation of ethane with a metal-normalized turnover number of almost one magnitude higher than those of their supported In₂O₃ counterparts. Furthermore, the structure of isolated [InOH]²⁺ sites could be stabilized by in situ formed H₂O from the selective oxidation of hydrogen by In₂O₃ nanoparticles. As a result, the as-designed main-group In catalysts exhibit 80% ethene selectivity at 80% ethane conversion, thus achieving 60% ethene yield due to active isolated [InOH]²⁺ sites and selective In₂O₃ nanoparticles, outperforming state-of-the-art transition metal oxide catalysts. This study unlocks new opportunities for the utilization of main-group elements and could pave the way toward a more rational design of catalysts for highly efficient selective oxidation catalysis.

Development and Intensification of the Ethylene Process Utilizing a Catalytic Membrane Reactor

Ethylene is considered the most important petrochemical constituent in the world today. It is currently produced via the thermal cracking process, which is generally expensive. Ethane dehydrogenation (EDH) is endothermic, and the thermodynamic equilibrium limits its conversion. The present study explores the viability of using a catalytic membrane reactor (MR) for ethylene production from EDH. The removal of hydrogen from the reaction zone using a palladium-silver (Pd-Ag) membrane has led to a high shift in the equilibrium conversion. The effects of operating conditions and reactor configurations on the ethane conversion were investigated. The ultimate ethane conversion was 22.2% when using the MR at 660 K and 300 kPa. The ethane conversion in the shell-side of the reactor increased to ∼99% when benzene hydrogenation was added as an auxiliary reaction in the tube-side of the reactor. Two new processes for ethylene production were developed for an annual capacity of 100,000 metric tons. Cryogenic distillation was required to separate ethylene from ethane if there is no auxiliary reaction. On the other hand, the ethylene process with cyclohexane as a byproduct does not require a refrigeration cycle system, and its economic analysis shows a return on investment of 34.4%, indicating that the process is a promising technology.

Atomic Insight into the Local Structure and Microenvironment of Isolated Co-Motifs in MFI Zeolite Frameworks for Propane Dehydrogenation

Embedding metal species into zeolite frameworks can create framework-bond metal sites in a confined microenvironment. The metals sitting in the specific T sites of zeolites and their crystalline surroundings are both committed to the interaction with the reactant, participation in the activation, and transient state achievement during the whole catalytic process. Herein, we construct isolated Co-motifs into purely siliceous MFI zeolite frameworks (Co-MFI) and reveal the location and microenvironment of the isolated Co active center in the MFI zeolite framework particularly beneficial for propane dehydrogenation (PDH). The isolated Co-motif with the distorted tetrahedral structure ({(≡SiO)₂Co(HO-Si≡)₂}, two Co-O-Si bonds, and two pseudobridging hydroxyls (Co···OH-Si) is located at T₁₍₇₎ and T₃₍₉₎ sites of the MFI zeolite. DFT calculations and deuterium-labeling reactions verify that the isolated Co-motif together with the MFI microenvironment collectively promotes the PDH reaction by providing an exclusive microenvironment to preactivate C₃H₈, polarizing the oxygen in Co-O-Si bonds to accept H* ({(≡SiO)CoH^δ- (H^δ+O-Si≡)₃}), and a scaffold structure to stabilize the C₃H₇* intermediate. The Co-motif active center in Co-MFI goes through the dynamic evolutions and restoration in electronic states and coordination states in a continuous and repetitive way, which meets the requirements from the series of elementary steps in the PDH catalytic cycle and fulfills the successful catalysis like enzyme catalysis.

Dispersion and Stabilization of Supported Layered Double Hydroxide-Based Nanocomposites on V-Based Catalysts for Nonoxidative Dehydrogenation of Isobutane to Isobutene

Nonoxidative dehydrogenation of isobutane is one of the sustainable strategies for producing high value added isobutene. As alternatives for the commercial Pt- and Cr-based dehydrogenation catalysts, supported V-based catalysts are worthy of study. In this work, a series of VOx/mMgAlO-R catalysts (m = 10, 15, 20, 25 and 30) were designed and prepared by loading VOx on mMgAlO composite oxide supports derived from mesoporous Al2O3-supported layered double hydroxide (LDH) nanocomposites. The calcined and reduced catalysts were characterized by X-ray diffraction (XRD), Raman spectra, Ultraviolet-visible diffuse reflectance (UV-Vis) spectra, NH3 temperature-programmed desorption (NH3-TPD), Temperature-programmed reduction (H2-TPR), X-Ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TG) and low temperature N2 adsorption–desorption isotherms. The as-synthesized VOx/20MgAlO-R with appropriate Mg addition exhibits superior activity (43–56% conversion and 77–81% selectivity), excellent stability and coking-resistance for the isobutane dehydrogenation. The structure–performance relationship reveals that the formation of VOx species confined in the reconstructed LDH interlayer and porous MgO facilitates dispersing and stabilizing the VOx species. The low polymerization degree and higher proportion of V4+ ion for VOx species, strong acidity of medium acid sites and low concentration of strong acid sites are responsible for the excellent anti-coking and catalytic performance. The strong VOx–support interaction is beneficial for enhancing the stability of the catalysts.

Research progress of CO2 oxidative dehydrogenation of propane to propylene over Cr-free metal catalysts

CO₂-assisted oxidative dehydrogenation of propane (CO₂-ODHP) is an attractive strategy to offset the demand gap of propylene due to its potentiality of reducing CO₂ emissions, especially under the demands of peaking CO₂ emissions and carbon neutrality. The introduction of CO₂ as a soft oxidant into the reaction not only averts the over-oxidation of products, but also maintains the high oxidation state of the redox-active sites. Furthermore, the presence of CO₂ increases the conversion of propane by coupling the dehydrogenation of propane (DHP) with the reverse water gas reaction (RWGS) and inhibits the coking formation to prolong the lifetime of catalysts via the reverse Boudouard reaction. An effective catalyst should selectively activate the C-H bond but suppress the C-C cleavage. However, to prepare such a catalyst remains challenging. Chromium-based catalysts are always applied in industrial application of DHP; however, their toxic properties are harmful to the environment. In this aspect, exploring environment-friendly and sustainable catalytic systems with Cr-free is an important issue. In this review, we outline the development of the CO₂-ODHP especially in the last ten years, including the structural information, catalytic performances, and mechanisms of chromium-free metal-based catalyst systems, and the role of CO₂ in the reaction. We also present perspectives for future progress in the CO₂-ODHP.

Synergetic effect between Pd2+ and Ir4+ species promoting direct ethane dehydrogenation into ethylene over bimetallic PdIr/AC catalysts

This work reported the efficient Pd–Ir pairs on the Pd7Ir2/AC-B catalyst achieved a TOF (C2H4) of 756.6 h−1 at 500 °C, and the direct ethane dehydrogenation (EDH) rationale and deactivation mechanism were proposed.

Stable co-production of olefins and aromatics from ethane over Co2+-exchanged HZSM-5 zeolite

Olefins and aromatics can be stably co-produced from ethane over a Co-exchanged HZSM-5 catalyst in which isolated Co(ii) species are anchored at Brønsted acid sites and active for efficient ethane dehydrogenation.

Boosting propane dehydroaromatization by confining PtZn alloy nanoparticles within H-ZSM-5 crystals

A Pt–Zn@H-ZSM-5 catalyst with Pt–Zn alloy nanoparticles confined in H-ZSM-5 crystals exhibits a significantly improved performance in the propane dehydroaromatization reaction.

High-loading Ga-exchanged MFI zeolites as selective and coke-resistant catalysts for nonoxidative ethane dehydrogenation

A high-loading Ga-exchanged MFI zeolite was developed for efficient ethane dehydrogenation. Its high catalytic performance is ascribed to both the low amount of Brønsted acid sites and the major formation of [GaH2]+ ions among isolated Ga hydrides.

Enhanced dispersion of nickel nanoparticles on SAPO-5 for boosting hydroisomerization of n-hexane

The nickel based bifunctional catalyst with enhanced hydroisomerization performance was developed using an in-situ solid synthesis method. It was achieved to stabilize smaller Ni active sites on SAPO-5 using ethylenediaminetetraacetic acid (EDTA) ligands. The role of EDTA ligands was clarified by controlling the molar ratio of EDTA to Ni²⁺ (EDTA/Ni²⁺) over Ni/SAPO-5 catalysts. EDTA ligands inhibited the formation of nickel aluminate spinel and aggregation of NiO species during calcination, which dispersed Ni nanoparticles in a mean size of 4.7 nm on SAPO-5. The size of Ni nanoparticles could be controlled by regulating EDTA/Ni²⁺ ratio in [Ni-EDTA]^2- complex. The prepared catalyst exhibited high yield of isomers (54.0%) and di-branched isomers selectivity (18.0%) in the n-hexane hydroisomerization, which was approximately 2 times higher than that of the Ni/SAPO-5 catalyst without EDTA ligands at similar conversion. These results are important to propose a facile approach for the preparation of highly dispersed non-noble metal based bifunctional catalysts at a high loading.

Advances in Catalytic Applications of Zeolite-Supported Metal Catalysts

Zeolites possessing large specific surface areas, ordered micropores, and adjustable acidity/basicity have emerged as ideal supports to immobilize metal species with small sizes and high dispersities. In recent years, the zeolite-supported metal catalysts have been widely used in diverse catalytic processes, showing excellent activity, superior thermal/hydrothermal stability, and unique shape-selectivity. In this review, a comprehensive summary of the state-of-the-art achievements in catalytic applications of zeolite-supported metal catalysts are presented for important heterogeneous catalytic processes in the last five years, mainly including 1) the hydrogenation reactions (e.g., CO/CO₂ hydrogenation, hydrogenation of unsaturated compounds, and hydrogenation of nitrogenous compounds); 2) dehydrogenation reactions (e.g., alkane dehydrogenation and dehydrogenation of chemical hydrogen storage materials); 3) oxidation reactions (e.g., CO oxidation, methane oxidation, and alkene epoxidation); and 4) other reactions (e.g., hydroisomerization reaction and selective catalytic reduction of NO_x with ammonia reaction). Finally, some current limitations and future perspectives on the challenge and opportunity for this subject are pointed out. It is believed that this review will inspire more innovative research on the synthesis and catalysis of zeolite-supported metal catalysts and promote their future developments to meet the emerging demands for practical applications.

Atomically Dispersed Co2+ Sites Incorporated into a Silicalite-1 Zeolite Framework as a High-Performance and Coking-Resistant Catalyst for Propane Nonoxidative Dehydrogenation to Propylene

Propane nonoxidative dehydrogenation (PDH) is a promising route to produce propylene with the development of shale gas exploration technology. Co-based catalysts with low cost and low toxicity could activate C-H effectively, but they suffer from deactivation with coke formation. In this work, a catalyst formed by incorporating highly dispersed Co sites into a Silicalite-1 zeolite framework (Co-Silicalite-1) is synthesized by a hydrothermal protocol in the presence of ammonia, which exhibits superior propane dehydrogenation catalytic performance with 0.0946 mmol C₃H₆·s^-1·g_Co^-1 and propylene selectivity higher than 98.5%. It also shows outstanding catalytic stability and coking resistance in a 3560 min time-on-stream. Combined characterization results demonstrate that the tetrahedrally coordinated Co²⁺ site serves as the PDH catalytic active site, which is stabilized by Si-O units of the zeolite framework. Incorporation of Co sites into the zeolite framework could avoid the reduction of Co species to metallic Co. Moreover, the catalytic performance is improved by the enhanced propane adsorption and propylene desorption.